HUCK Seiltechnik Super-Tampen-Swinger-Mini User manual

HUCK Seiltechnik GmbH • Dillerberg 3 • D-35614 Asslar-Berghausen
[e-mail] - www.huck.net
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AAssembly Instructions
Super-Tampen-Swinger-Mini, Art. No. 4585S
Operator: _________________________________________________________
Location: _________________________________________________________

HUCK Seiltechnik GmbH • Dillerberg 3 • D-35614 Asslar-Berghausen
[e-mail] - www.huck.net
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Revisionshistorie
Revision 0 –2008-06-02
Erste freigegebene Version
Montageanleitung FH
Revision 2 –2008-10-21
Bodenklassen
Alle Rechte vorbehalten
© Copyright 2008 Huck Seiltechnik GmbH

HUCK Seiltechnik GmbH • Dillerberg 3 • D-35614 Asslar-Berghausen
[e-mail] - www.huck.net
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Contents
AAssembly Instructions Super-Tampen-Swinger-Mini, Art. No. 4585S......................1
1Introduction Assembling..............................................................................................4
2Datasheet Super-Tampen-Swinger-Mini, Art.-No.4585S...........................................5
3Delivery contents (parts list with part numbers) ........................................................7
4Erection instructions....................................................................................................9
5Post installation checks .............................................................................................17
BMaintenance instructions Super-Tampen-Swinger-Mini, Art.-No. 4585S..............19
6Introduction Maintenance...........................................................................................21
7General maintenance information .............................................................................22
8Maintenance timetable................................................................................................24
Regular maintenance..................................................................................................25
9Monthly maintenance .................................................................................................26
10 Quarterly maintenance...............................................................................................26
11 Half yearly maintenance.............................................................................................27
12 Annual maintenance...................................................................................................27
13 Maintenance printout..................................................................................................29
14 Hand over document ..................................................................................................31
List of Tables
Tabelle 3-1: Delivery contents, in words.................................................................................7
Tabelle 3-2: Delivery contents, in symbols.............................................................................8

HUCK Seiltechnik GmbH • Dillerberg 3 • D-35614 Asslar-Berghausen
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1 Introduction Assembling
1.1 General information
This equipment should be installed, inspected, maintained and operated
in accordance with EN1176-7 guidelines.
Before installation work commences, please check that you have all of
the equipment and fixation components in the parts list provided (see
Tables 3-1 and 3-2).
Please consider that the installation has to be carried out only on even
terrain (max.slope up to 3%).
Any spare parts that may be required can be obtained directly from your
supplier or from Fa. Huck Seiltechnik GmbH
Adress: Huck Seiltechnik GmbH
Dillerberg 3
D-35614 Aßlar/Berghausen
Tel. [phone]
Fax [phone]
Please do not hesitate to call your supplier if you have any problems during in-
stallation or with any other questions. You can reach us at the following Tel.
[phone].
Following installation, complete assembly instructions, maintenance in-
structions and a maintenance record must be sent to the operator who
must confirm receipt in writing. See the last page of this document.
All nuts and bolts are hot-dip galvanised or stainless steel.
One of the characteristics of stainless steel is that uncontrolled cold
welding may occur when the nuts are tightened. To prevent this, it is
necessary to spray the nuts and bolts with Teflon spray or another simi-
lar lubricant.
We hereby confirm that this play equipment has been tested
and certified in accordance with the play equipment standard EN 1176-1.

HUCK Seiltechnik GmbH • Dillerberg 3 • D-35614 Asslar-Berghausen
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2 Datasheet Super-Tampen-Swinger-Mini, Art.-No.4585S
1. Impact zone: 2,50 m x 4,50 m
Free height of fall 1,50 m
2. Required safety surface: 2,80 m x 7,60 m
Surface material
Description
mm
Minimum thickness
of layer mm
Maximum height
of fall mm
Topsoil grass
<= 1000
Chipped bark
20 –80 grain size
300
400
<= 2000
<= 3000
Wood chippings
5 –30 grain size
300
400
<= 2000
<= 3000
Sand
0,2 –2 grain size
300
400
<= 2000
<= 3000
Gravel
2 –8 grain size
300
400
<= 2000
<= 3000
Other ground
materials
As recommended
by manufacturer
Critical fall height as
checked
*In Germany lawn is permitted up to 1.50 m height of fall
Name and overall dimension of the largest component:
Steel post (1 piece) length 3.50m, Ø 102 mm
Name and weight of the heaviest component:
Play component (1 piece), approx. 70 kg
Intended age group: 4 years and over
Please note that this equipment is set in concrete.
Concrete: C25/30
Required concrete: 1,3 m3
Foundations/area to be excavated:
excavated (All foundations must be brought to equal level!)
4 x 0.80 m long x 0.80 m wide, total depth 1.10 m including 10 cm drainage
Foundation edges must be rounded off (min.R = 100 mm)!
Sizes of fundations are designed for soils class“4-5” (natural ground).
Soil class 3:
Non-cohesive to low-cohesive plasticity, sand, gravel and sand-gravel-
mixtures, with very low portion of stones portion of stones (portion > 30%
with bigger dia-meter of 63 mm grain size)
Soil class 4:
soft to medium plasticity, interleave bound, with minor portion of stone (por-
tion < 30% with bigger diameter of 63 mm grain size)
Soil class 5:
Soil class 5: ground with soil class 3 and 4 with big portion of stones
(portion > 30% with bigger diameter of 63 mm grain size)
IN CASE OF SANDY AND SOFT SOILS, THE SURFACE DIMENSIONS OF FOUNDATIONS HAVE
TO BE ENLARGED FOR ABOUT 50%!.
Assembly time, once foundations complete: 1 hours.
Required assistance: 2 persons.
Required tools: wheel excavator, spirit level, ladder approx. 3 m long, bolt cutter, various wrenches
and screwdriver.
Any spare parts which may be required can be obtained directly from your supplier or from
Fa.Huck Seiltechnik GmbH
Adress: Huck Seiltechnik GmbH
Dillerberg 3
D-35614 Aßlar/Berghausen
Tel. [phone]
Fax [phone]
We hereby confirm that this item of play equipment has been tested
and certified in accordance with the play equipment standard EN 1176-1.

HUCK Seiltechnik GmbH • Dillerberg 3 • D-35614 Asslar-Berghausen
[e-mail] - www.huck.net
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Drawings / Views
All optical drawings are showing only the measurements/dimensions and are no
mandatory technical views of the complete item.
We reserve the right to change technical details of our articles which are serving for
the further development of our articles and are reasonable for the customer.
Measurement tolerances
Because of the properties and characteristics of the components, minor measure-
ment tolerances compared to the indication on the sketches are possible.
This concerns all shown measurements except the foundation measurements resp.
measurements below upper edge ground level/play area.

HUCK Seiltechnik GmbH • Dillerberg 3 • D-35614 Asslar-Berghausen
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3 Delivery contents (parts list with part numbers)
3.1. In words
Table 3-1: Delivery contents, in words
Pos.
Quantity
Element /
Description
Size
O.K.
Missing
1
4
steel posts
Ø 102 mm - 3,50 m
long
2
4
Red plastic caps
for Ø 102 mm
3
4
Rohrschellen (mit Schlossschrau-
be und Stopmutter)
für Ø 102 mm
4
4
Clamps (with carriage bolt and
stop nut)
für Ø 102 mm
5
1
game part
(Pre-assembled!)
101
12
Self-tapping PIAS screws (for
item 2)
5,5 x 25 mm
102
1
Loctite (Securing screws)
3 ml.
4
Walkway plate 250 x 250 x 40
(on site)
250 x 250 x 40 mm

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3.2. In symbols
Table 3-2: Delivery contents, in symbols
Pos.
Quantity
Symbol
1
4
Ø 102 mm - 3,50 m long
2
4
for Ø 102 mm
3
4
for Ø 102 mm
4
4
for Ø 102 mm
5
1
(VO)
101
12
5,5 x 25 mm
102
1
(Screw lock) 3 ml.
4
Walkway plate 250 x 250 x 40 (on site)

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4 Erection instructions
PICTURE

HUCK Seiltechnik GmbH • Dillerberg 3 • D-35614 Asslar-Berghausen
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HUCK Seiltechnik GmbH • Dillerberg 3 • D-35614 Asslar-Berghausen
[e-mail] - www.huck.net
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[e-mail] - www.huck.net
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Screw locking device!
glue all screws, nuts and sleeves with loctite.
(not less than 5 drops !)
(except for lock nut)

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HUCK Seiltechnik GmbH • Dillerberg 3 • D-35614 Asslar-Berghausen
[e-mail] - www.huck.net
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HUCK Seiltechnik GmbH • Dillerberg 3 • D-35614 Asslar-Berghausen
[e-mail] - www.huck.net
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HUCK Seiltechnik GmbH • Dillerberg 3 • D-35614 Asslar-Berghausen
[e-mail] - www.huck.net
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See drawings for details!
Explanations of abbreviations and symbols :
Super-Tampen-Swinger-Mini, Art. No. 4585S
A
View A, View B
AB
The legal setting times of concrete must be observed
AM
Center distance (center-center) posts
LM
Clear distance
D
Concrete C25/30 (for foundations)
FR
Foundation round-off radius at least 10 cm
G
Drainage
Gehw.Pl.
Sidewalk flagstone (by the customer)!
Upper edge –drainage (see drawing)
F
Fall protection
O.K
Upper edge of playing level
Slb!
The shackles must be smooth and flexible!
SjP!
Depending on the thickness of the plate, place the infiltration layer, place
the plate on it and top up to 10 cm on the side.
UER
Lower end of the pipes (foundation area)
PS
Impact area
Foundation edges must be rounded off (min.R = 100 mm
Sizes of fundations are designed for soils class“4-5” (natural ground).
Soil class 3:
Non-cohesive to low-cohesive plasticity, sand, gravel and
sand-gravel-mixtures, with very low portion of stones por-
tion of stones (portion > 30% with bigger diameter of 63
mm grain size)
Soil class 4:
soft to medium plasticity, interleave bound, with minor por-
tion of stone (portion < 30% with bigger diameter of 63 mm
grain size)
Soil class 5:
Soil class 5: ground with soil class 3 and 4 with big portion
of stones
(portion > 30% with bigger diameter of 63 mm grain size)
IN CASE OF SANDY AND SOFT SOILS, THE SURFACE DIMENSIONS OF
FOUNDATIONS HAVE TO BE ENLARGED FOR ABOUT 50%!.

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5 Post installation checks
If the equipment has not been installed safely, you must ensure that
the public is prevented from using it.
5.1 Marking filler depth
Labelling the posts to show the depth of material provided as fall protection
(i.e. loose filler).
5.2 The equipment has not been installed safely in the following cases:
•Safe equipment installation is not complete.
•The protective surface has not been installed yet.
•Appropriate maintenance work cannot guarantee operational safety.
5.3 Removal of all assembly aids
Please make sure that all assembly aids have been removed from the playing
area. The equipment must not be approved for use until this check has been
made.
5.4 Information about inspection of the equipment before it is used for the
first time
There are no special inspection requirements to be met before the equipment
is used for the first time.
5.5 Retighten bolts
After one week of play, please retighten all bolts again. Later upon respective
maintenance.
.

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BMaintenance instructions
Super-Tampen-Swinger-Mini, Art.-No. 4585S

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Revision history
Revision 0 –2015-10-12
The first allowed version
Maintenance instruction
All rights reserved
© Copyright 2015 Huck Seiltechnik GmbH