Huck 4585-MD4 User manual

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AAssembly Instructions
Cyclops Rope-End Swinger (Mini, 4 Seater, Single)
Art. 4585-MD4
Operator: _____________________________________________________
Location: _____________________________________________________

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Revision history
Revision 0 – 2010-09-02
The first allowed version
Assembly instructions JF
All rights reserved
© Copyright 2010 Huck Seiltechnik GmbH

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Contents
AAssembly Instructions ...................................................................................................................1
2Datasheet.........................................................................................................................................6
3Delivery contents (parts list with part numbers).........................................................................8
4Erection instructions................................................................................................................... 11
5Post installation checks.............................................................................................................. 19
BMaintenance instructions ........................................................................................................... 17
6Introduction Maintenance........................................................................................................... 19
7General maintenance information.............................................................................................. 20
8Maintenance timetable ................................................................................................................ 22
9Regular maintenance .................................................................................................................. 23
10Monthly maintenance.................................................................................................................. 24
11Quarterly maintenance................................................................................................................ 24
12Half yearly maintenance.............................................................................................................. 24
13Annual maintenance.................................................................................................................... 25
14Maintenance printout................................................................................................................... 26
15Hand over document................................................................................................................... 28
List of Tables
Table 3-1: Delivery contents, in words.....................................................................................................8
Table 3-2: Delivery contents, in symbols..................................................................................................9

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1 Introduction Assembling
1.1 General information
This equipment should be installed, inspected, maintained and operated in
accordance with EN1176-7 guidelines.
Before installation work commences, please check that you have all of
the equipment and fixation components in the parts list provided (see
Tables 3-1 and 3-2).
Please consider that the installation has to be carried out only on even
terrain (max.slope up to 3%).
Any spare parts that may be required can be obtained directly from your
supplier.
Please do not hesitate to call your supplier if you have any problems during
installation or in case of any other questions.
Following installation, complete assembly instructions, maintenance
instructions and a maintenance record must be sent to the operator who
must confirm receipt in writing. See the last page of this document.
All nuts and bolts are hot-dip galvanised or stainless steel.
One of the characteristics of stainless steel is that uncontrolled cold
welding may occur when the nuts are tightened. To prevent this, it is
necessary to spray the nuts and bolts with Teflon spray or another similar
lubricant.
We hereby confirm that this play equipment has been tested and
certified in accordance with the play equipment standard EN 1176.

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Drawings / Views
All optical drawings are showing only the measurements/dimensions and
are no mandatory technical views of the complete item.
We reserve the right to change technical details of our articles which are
serving for the further development of our articles and are reasonable for
the customer.
Measurement tolerances
Because of the properties and characteristics of the components, minor
measurement tolerances compared to the indication on the sketches are
possible.
This concerns all shown measurements except the foundation
measurements resp. measurements below upper edge ground level/play
area.

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2 Datasheet: Cyclops Rope-End Swinger
1. Space requirement: 8.0m x 3,0m including safety zone, height of fall 1.50m
The Images (individual drawings) are not to scale !!
2. Required safety surface:
Surface material
Description mm Minimum
thickness of
layer
mm
Maximum
height of fall
mm
Topsoil grass <= 1000*
Chipped bark 20 – 80 grain size 300/400 <= 2000/3000
Wood chippings 5 – 30 grain size 300/400 <= 2000/3000
Sand 0.2 – 2 grain size 300/400 <= 2000/3000
Gravel 2 – 8 grain size 300/400 <= 2000/3000
Other ground
materials As recommended by manufacturer
3. Name and overall dimension of the largest component:
Steel post (1 piece) length 4,0m, ø 102 mm
4. Name and weight of the heaviest component:
Steel post ( piece), approx. 26 kg
5. Intended age group: 4 years and over
6. Please note that this equipment is set in concrete.
Concrete: C25/30
Required concrete: 0.86 m3
Foundations/area to be excavated:
6 x 0.60 m long x 0.60 m wide, total depth 1.10 m including .10 cm drainage
and .40cm Surface material.
Round off foundation edges (min.R = 100 mm)! Sizes of fundations are “4-5”
(natural ground).
Soil class 4: soft to medium plasticity, interleave bound, with minor portion of
stone (portion < 30% with bigger diameter of 63 mm grain size).
Soil class 5 : ground with soil class 3 and 4 with big portion of stones
(portion > 30% with bigger diameter of 63 mm grain size).
In case of sandy and soft soils, the surface measure of foundations have to be
enlarged for about 50%!

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7. Assembly time, once foundations completed: 4 hours.
Required assistants: 2-3 persons.
8. Any spare parts which may be required can be obtained directly from
your supplier.
9. We hereby confirm that this item of play equipment has been tested and
certified in accordance with the play equipment standard EN 1176.

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3 Delivery contents (parts list with part numbers)
3.1 In words
Table 3-1: Delivery contents, in words
Pos. Quantity Element /
Description Size O.K. Missing
1 2 Steel Pipe Ø 102 mmx 4,00 m
2 4 Corner Pipe Connectors Ø 114 mm
3 4 Steel Pipe Ø 102 mmx 3,50 m
4 10 Tube Clamps with Carriage
Bolts For Ø 102 mm
5 1 Rope End Swingers
6 4 Anker Clamps For Ø 102 mm
100 16 Acorn Nuts M10
101 8 Threaded Rod M10 x 130
102 16 Washers For M10
103 2 Loctite
2 Sidewalk fllagstone
/provided by the customer!

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3.2 In symbols
Table 3-2: Delivery contents, in symbols
Pos. Quantity Symbol
1 2
2 4
3 4
4 10
5 1
6 4
7 16
8 8

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Pos. Quantity Symbol
9 16
10 2
11 4
Loctite-Thread locking Adhesive!
Glue all screws, nuts and sleeves with loctite.
(not less than 5 drops !)
(except for lock nuts)

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4 Erection Instructions

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Abreviations
A View
AB Setting time at least 7-8 days
D Concrete C25/30 (for foundations)
Dt. Detail view
FR Foundation round-off radius at least 10 cm
G Drainage
R Radius
mo Connect
VO Pre-fitted
Gehw.Pl.
Sidewalk flagstone (by the customer)!
Upper edge – drainaget (see drawing)
F Fall protection
O.K Upper edge of playing level
PS Safety area
SSR Install nuts on the bottom side
Round off foundation edges (min.R = 100 mm)! Sizes of
fundations are designed for soils class “4-5” (natural
ground).
Soil class 4: soft to medium plasticity, interleave bound,
with minor portion of stone (portion < 30% with bigger
diameter of 63 mm grain size).
Soil class 5 : ground with soil class 3 and 4 with big
portion of stones (portion > 30% with bigger diameter of
63 mm grain size).
In case of sandy and soft soils, the surface measure of
foundations have to be enlarged for about 50%!
See drawings for details of shortcuts

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5 Post installation checks
If the equipment has not been installed safely, you must ensure that the
public is prevented from using it.
5.1 Marking filler depth
•Labelling the posts to show the depth of material provided as fall protection
(i.e. loose filler).
5.2 The equipment has not been installed safely in the following cases:
•Installation of equipment is not complete.
•The protective surface has not been installed yet.
•Appropriate maintenance work cannot guarantee operational safety.
5.3 Removal of all assembly aids
•Please make sure that all assembly aids have been removed from the
playing area. The equipment must not be approved for use until this check
has been carried out.
5.4 Information about inspection of the equipment before it is used for the
first time
•There are no special inspection requirements to be met before the
equipment is used for the first time.
5.5 Retighten bolts
•After one week of play, please retighten all bolts again. Later upon
respective maintenance.