Huck 2022 Series User manual

07-09-2013
HK1021
INSTRUCTION MANUAL
2022 & ERT9 SERIES
PNEUDRAULIC INSTALLATION TOOLS
ALL MODELS

2
2022 & ERT9 Series Tooling (HK1021) Alcoa Fastening Systems

January 29, 2014
PB618
THREADLOCKER RECOMMENDATION
Loctite®243 THREADLOCKER
TO REPLACE Vibra-Tite®IN
HUCK PNEUDRAULIC INSTALLATION TOOLS
Page 1 of 1
In order to ensure ease of assembly of back caps
and air pistons, among other components of HUCK
installation equipment, it is recommended that
wherever Vibra-Tite
®
has been mentioned in a HUCK
instruction manual or product bulletin procedure, the
product Loctite
®
243 Threadlocker be used instead.
This oil-tolerant, removable, medium-strength blue
threadlocker is designed for locking and sealing
threaded components. It can be applied smoothly
and will now be the HUCK recommended standard
for these applications. For best results, follow
manufacturer’s recommendations for use.
Loctite
®
243 Threadlocker is available for purchase
from HUCK in a .5 mL tube as part number 508567.
Locite is a registered trademark of Henkel Corporation, U.S.A.
Vibra-Tite is a registered trademark of ND Industries, Inc. USA.
For more informaƟon or to order, please contact your local distributor or call direct:
Alcoa Fastening Systems
1 Corporate Drive
Kingston, NY 12401
800-278-4825
PKG: 8452
GRP: 01 through 12, 15 through 19, & 21-22

This page is intentionally blank.

3
2022 & ERT9 Series Tooling (HK1021) Alcoa Fastening Systems
EU DECLARATION OF CONFORMITY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
PRINCIPLE OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
PREPARATION FOR USE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-9
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-11
FILL AND BLEED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-12
MEASURING TOOL STROKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
TOOL DRAWINGS WITH PART NUMBERS . . . . . . . . . . . . . . . . . . . . . . . . . .13-15
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
KITS & ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
C
CONTENTS
ONTENTS

4
2022 & ERT9 Series Tooling (HK1021) Alcoa Fastening Systems
I. GENERAL SAFETY RULES:
1. A half hour long hands-on training session with qualified personnel is
recommended before using Huck equipment.
2. Huck equipment must be maintained in a safe working condition at all
times. Tools and hoses should be inspected at the beginning of each
shift/day for damage or wear. Any repair should be done by a qualified
repairman trained on Huck procedures.
3. For multiple hazards, read and understand the safety instructions before
installing, operating, repairing, maintaining, changing accessories on, or
working near the assembly power tool. Failure to do so can result in
serious bodily injury.
4. Only qualified and trained operators should install, adjust or use the
assembly power tool.
5. Do not modify this assembly power tool. This can reduce effectiveness of
safety measures and increase operator risk.
6. Do not discard safety instructions; give them to the operator.
7. Do not use assembly power tool if it has been damaged.
8. Tools shall be inspected periodically to verify all ratings and markings
required, and listed in the manual, are legibly marked on the tool. The
employer/operator shall contact the manufacturer to obtain replacement
marking labels when necessary. Refer to assembly drawing and parts list
for replacement.
9. Tool is only to be used as stated in this manual. Any other use is
prohibited.
10. Read MSDS Specifications before servicing the tool. MSDS
specifications are available from the product manufacturer or your Huck
representative.
11.Only genuine Huck parts shall be used for replacements or spares. Use of
any other parts can result in tooling damage or personal injury.
12.Never remove any safety guards or pintail deflectors.
13.Never install a fastener in free air. Personal injury from fastener ejecting
may occur.
14.Where applicable, always clear spent pintail out of nose assembly before
installing the next fastener.
15.Check clearance between trigger and work piece to ensure there is no
pinch point when tool is activated. Remote triggers are available for
hydraulic tooling if pinch point is unavoidable.
16.Do not abuse tool by dropping or using it as a hammer. Never use
hydraulic or air lines as a handle or to bend or pry the tool. Reasonable
care of installation tools by operators is an important factor in maintaining
tool efficiency, eliminating downtime, and preventing an accident which
may cause severe personal injury.
17.Never place hands between nose assembly and work piece. Keep hands
clear from front of tool.
18.Tools with ejector rods should never be cycled with out nose assembly
installed.
19.When two piece lock bolts are being used always make sure the collar
orientation is correct. See fastener data sheet for correct positioning.
II. PROJECTILE HAZARDS:
1. Risk of whipping compressed air hose if tool is pneudraulic or pneumatic.
2. Disconnect the assembly power tool from energy source when changing
inserted tools or accessories.
3. Be aware that failure of the workpiece, accessories, or the inserted tool
itself can generate high velocity projectiles.
4. Always wear impact resistant eye protection during tool operation. The
grade of protection required should be assessed for each use.
5. The risk of others should also be assessed at this time.
6. Ensure that the workpiece is securely fixed.
7. Check that the means of protection from ejection of fastener or pintail is in
place and operative.
8. There is possibility of forcible ejection of pintails or spent mandrels from
front of tool.
III. OPERATING HAZARDS:
1. Use of tool can expose the operator’s hands to hazards including:
crushing, impacts, cuts, abrasions and heat. Wear suitable gloves to
protect hands.
2. Operators and maintenance personnel shall be physically able to handle
the bulk, weight and power of the tool.
3. Hold the tool correctly and be ready to counteract normal or sudden
movements with both hands available.
4. Maintain a balanced body position and secure footing.
5. Release trigger or stop start device in case of interruption of energy
supply.
6. Use only fluids and lubricants recommended by the manufacturer.
7. Avoid unsuitable postures, as it is likely for these not to allow
counteracting of normal or unexpected tool movement.
8. If the assembly power tool is fixed to a suspension device, make sure that
fixation is secure.
9. Beware of the risk of crushing or pinching if nose equipment is not fitted.
IV. REPETITIVE MOTION HAZARDS:
1. When using assembly power tool, the operator can experience discomfort
in the hands, arms, shoulders, neck or other parts of the body.
2. When using tool, the operator should adopt a comfortable posture while
maintaining a secure footing and avoid awkward or off balanced postures.
3. The operator should change posture during extended tasks to help avoid
discomfort and fatigue.
4. If the operator experiences symptoms such as persistent or recurring
discomfort, pain, throbbing, aching, tingling, numbness, burning
sensations or stiffness, these warnings should not be ignored. The
operator should tell the employer and consult a qualified health
professional.
V. ACCESSORIES HAZARDS:
1. Disconnect tool from energy supply before changing inserted tool or
accessory.
2. Use only sizes and types of accessories and consumables that are
recommended. Do not use other types or sizes of accessories or
consumables.
VI. WORKPLACE HAZARDS:
1. Be aware of slippery surfaces caused by use of the tool and of trip hazards
caused by the air line or hydraulic hose.
2. Proceed with caution while in unfamiliar surroundings; there could be
hidden hazards such as electricity or other utility lines.
3. The assembly power tool is not intended for use in potentially explosive
environments.
4. Tool is not insulated against contact with electrical power.
5. Ensure there are no electrical cables, gas pipes, etc., which can cause a
hazard if damaged by use of the tool.
VII. NOISE HAZARDS:
1. Exposure to high noise levels can cause permanent, disabling hearing
loss and other problems such as tinnitus, therefore risk assessment and
the implementation of proper controls is essential.
2. Appropriate controls to reduce the risk may include actions such as
damping materials to prevent workpiece from ‘ringing’.
3. Use hearing protection in accordance with employer’s instructions and as
required by occupational health and safety regulations.
4. Operate and maintain tool as recommended in the instruction handbook
to prevent an unnecessary increase in the noise level.
5. Select, maintain and replace the consumable / inserted tool as
recommended to prevent an unnecessary increase in noise.
6. If the power tool has a silencer, always ensure that it is in place and in
good working order when the tool is being operated.
VIII. VIBRATION HAZARDS:
1. Exposure to vibration can cause disabling damage to the nerves and
blood supply to the hands and arms.
2. Wear warm clothing when working in cold conditions and keep hands
warm and dry.
3. If numbness, tingling, pain or whitening of the skin in the fingers or hands,
stop using the tool, tell your employer and consult a physician.
4. Support the weight of the tool in a stand, tensioner or balancer in order to
have a lighter grip on the tool.
IX. PNEUMATIC / PNEUDRAULIC TOOL SAFETY INSTRUCTIONS:
1. Air under pressure can cause severe injury.
2. Always shut off air supply, drain hose of air pressure and disconnect tool
from air supply when not in use, before changing accessories or when
making repairs.
3. Never direct air at yourself or anyone else.
4. Whipping hoses can cause severe injury, always check for damaged or
loose hoses and fittings.
5. Cold air should be directed away from hands.
6. Whenever universal twist couplings (claw couplings) are used, lock pins
shall be installed and whipcheck safety cables shall be used to safeguard
against possible hose to hose or hose to tool connection failure.
7. Do not exceed maximum air pressure stated on tool.
8. Never carry an air tool by the hose.
GLOSSARY OF TERMS AND SYMBOLS:
- Product complies with requirements set forth by the
relevant European directives.
-READ MANUAL prior to using this equipment.
-EYE PROTECTION IS REQUIRED while using this
equipment.
-HEARING PROTECTION IS REQUIRED while using this
equipment.
Notes: are reminders of required procedures.
Bold, Italic type and underlining: emphasizes a specific instruction.
S
SAFETY
AFETY I
INSTRUCTIONS
NSTRUCTIONS
CAUTIONS: show conditions that will
damage equipment and or structure.
WARNINGS: Must be understood to avoid
severe personal injury.

5
2022 & ERT9 Series Tooling (HK1021) Alcoa Fastening Systems
5.383
13.7
12.51
31.8
9.22
23.4
.79
2.0
3.87
9.8
.99
2.5
1.58
4.0
ø
4.36
11.1
10°
ø
POWER SOURCE: CAPACITY:
90psi MAX shop air 3477 lbs (15.5 kN) @ 90psi
(6.2 BAR)
MAX AIR PRESSURE:
STROKE: 90 psi (6.2 BAR)
1.026 in (2.61 cm)
MAX FLOW RATE:
WEIGHT: 8.5 scfm (241 l/m)
5.4 lbs (2.45 kg)
MAX OPERATING
SPEED/CYCLES: TEMPERATURE:
30 per minute 125° F (52° C)
HYDRAULIC FLUID:
ATF meeting DEXRON III, DEXRON IV, MERCON, Allison C‐4
or equivalent specifications.
Fire resistant hydraulic fluid may also be used, and is
required to comply with OSHA regulation 1926.302
paragraph (d): "the fluid used in hydraulic power tools shall
be fire resistant fluid approved under schedule 30 of the US
Bureau of Mines, Department of Interior, and shall retain its
operating characteristics at the most extreme temperatures
to which it will be exposed."
S
SPECIFICATIONS
PECIFICATIONS
2022
5.383
13.7
12.54
31.8
9.25
23.6
.91
2.3
3.87
9.8
1.1
28
1.58
4.0
ø
4.36
11.1
10°
ø
8.86
25.5 9.51
24.2
9.49
24.1
ERT9 2022L
ERT9 2022L
5.38
13.7
12.54
31.8
10.77
27.4
.91
2.3
1.81
4.6
ø
4.36
11.1
10°
3.87
9.8
1.1
28
ø
10.37
26.3
11.25
28.6
11.45
29.1
ERT9V 2022LV
ERT9V
2022LV
1.240
31.5
2.480
62.99
ø
ERT9V
2022LV
ERT9
2022L

6
2022 & ERT9 Series Tooling (HK1021) Alcoa Fastening Systems
PULL Piston Spring
Damper
alve
Exhaust
Muffler Air
Piston
Hydraulic Oil
Air Pressure
Exhaust Air
Hydraulic
Piston Rod
Throttle alve
(PULL position)
Hydraulic
Piston Rod
Throttle alve
(RETURN position)
Throttle alve Spring
When the tool is
connected to proper air
supply, the air pressure
holds the Throttle Valve
in the up (RETURN)
position.
PULL STROKE RETURN STROKE
P
PRINCIPLE
RINCIPLE
OF
OF O
OPERATION
PERATION
When the tool is connected to the air supply, air pressure
holds the Throttle Valve in the UP position, and air pressure
is directed to the top of the Air Piston keeping it down.
When the trigger is depressed, the Throttle Valve moves to
the DOWN position, and pressurized air is directed to the
bottom of the Air Piston, causing it to move upward
(Fig.2a). The air above the piston is exhausted and directed
through the center of the Throttle Valve and out the
bottom of the tool through the Muffler.
As the Hydraulic Piston Rod moves upward, a column of
fluid is forced into the tool head, which moves the PULL
Piston rearward. The attached nose assembly moves with
the PULL Piston to start fastener installation.
When fastener installation is completed, and upon trigger
release, air pressure with the assistance of a Throttle Valve
Spring causes the Throttle Valve to return to its UP
position.
Pressurized air is re‐directed to the top of the Air Piston
(Fig.2b), causing the Air Piston and Hydraulic Piston Rod to
move downward. The air from below the piston is
exhausted through the Muffler at the bottom of the tool.
As the Hydraulic Piston Rod moves downward and
hydraulic pressure is released from the PULL Piston, a
Spring behind the PULL Piston returns it to its forward
position. The Damper Valve impedes oil flow at pinbreak
helping prevent “Tool Kick”.
Fig. 2a Fig. 2b
P
PREPARATION
REPARATION
FOR
FOR U
USE
SE
The Model 2022 and ERT9 series Installation Tools are
shipped with a plastic plug in the air inlet connector. The
connector has 1/4‐18 female pipe threads to accept the air
hose fitting. Quick disconnect fittings and 1/4” inside
diameter air hose are recommended. An air supply of 90 ‐
100 psi capable of 20 CFM must be available. Air supply
should be equipped with a filter‐regulator‐lubricator unit.
1. Remove plastic shipping plug from Air Inlet Connector
and put in a few drops of Automatic Transmission Fluid,
DEXRON III, or equivalent.
2. Screw quick disconnect fitting into Air Inlet Connector.
3. Set air pressure on regulator to 90‐100 psi.
4. Connect air hose to tool.
5. Cycle tool a few times by depressing and releasing
trigger.
6. Disconnect air hose from tool.
7. Remove Retaining Nut from front of tool.
8. Select proper Nose Assembly for fastener to be
installed.
9. Screw Collet Assembly (including lock collar and shim if
applicable) onto piston. (Wrench Tight)
10. Slide Anvil over Collet Assembly and into counterbore.
11. Slide Retaining Nut over Anvil and screw Nut onto Head.
NOTE: Retaining nut not required for ERT series.
12. Connect air hose to tool and install fastener(s) in test
plate of proper thickness with proper size holes. Inspect
fastener(s).
NOTES:
1 Air quick disconnect fittings and air hoses are not
available from Huck International, Inc.
2 On old style nose assemblies with lock collars, VIBRA‐
TITE, or equivalent, should be used on collet threads,
since there is no staking hole provided on the 2022 Pull
Piston.
CAUTION: Do not use TEFLON tape on
threads. Use TEFLON in stick form only.
(Huck P/N 503237)

7
2022 & ERT9 Series Tooling (HK1021) Alcoa Fastening Systems
O
OPERATING
PERATING I
INSTRUCTIONS
NSTRUCTIONS
NOTE: 2O22V and 2022VL are sold with the ribbed vacuum
control ON/OFF slide in the forward or OFF position. See Figure
10 for slides location which is shown in the ON (rear) position.
While tool is not being used, move slide to the OFF (forward)
position to prevent unnecessary air loss.
Blind Fastener Installation:
The fastener may be placed either in the work hole or in the
end of the nose assembly. In either case, tool and nose
assembly must be held against work and at right angles to it.
Depress trigger and hold it depressed until fastener is installed
and pintail breaks. Release trigger.
MAGNA‐GRIP® Fastener Installation:
Place pin in work‐hole and place collar over pin. See
WARNINGS. (If collar has only one tapered end, that end
MUST be out toward tool.) Hold pin in hole. Push nose
assembly onto pin protruding from collar until anvil touches
collar. Press trigger and hold down until collar is swaged and
pintail breaks. Release trigger.
WARNINGS:
Inspect tool for damage or wear before
each use. Do not operate if damaged or
worn as severe personal injury may occur.
Pulling on a pin (fastener) without a
collar, or with collar chamfer against
workpiece, may result in pin becoming a
high speed projectile when pin grooves
are stripped or pintail breaks off. Fatal or
severe injury is possible to anyone in the
pins line of flight. This includes pins that
ricochet.
Broken pintails eject from deflector with
speed and force. Be sure pintail deflector
is directed safely away front operator or
the personnel in the area. Ejecting pintails
striking anyone may cause serious
personal injury. For Models 202B and
202V, pintail bottles must always be used.
Replace damaged pintail deflectors and
bottles as serious personal injury may
occur from pintails when using these
defective parts.
CAUTION: Remove excessive gap from
between sheets for enough of the pintail to
stick out of the collar for all of the jaw teeth
to grip into the pintail grooves. Jaws not
fully gripping pintail grooves will be
stripped or broken.
M
MAINTENANCE
AINTENANCE
GENERAL
1. The efficiency and life of any tool depends upon proper
maintenance. Regular inspection and correction of
minor problems will keep tool operating efficiently and
prevent downtime. The tool should be serviced by
personnel who are thoroughly familiar with how it
operates.
2. A clean, well‐lighted area should be available for
servicing the tool. Special care must be given to prevent
contamination of pneumatic and hydraulic systems.
3. Proper hand tools, both standard and special, must be
available.
4. All parts must be handled carefully and examined for
damage or wear. Always replace Seals when tool is
disassembled for any reason. Components should be
disassembled and assembled in a straight line without
bending, cocking, or undue force. Disassembly and
assembly procedures outlined in this manual should be
followed.
5. Service Parts Kits 2022KIT and ERT9KIT include
consumable parts and should be available at all times.
Other components, as experiece dictates, should also be
available.
DAILY
1. If a Filter‐Regulator‐Lubricator unit is not being used,
uncouple air disconnects and put a few drops of
Automatic Transmission Fluid or light oil into the air
inlet of the tool. If the tool is in continuous use, put a
few drops of oil in every two to three hours.
2. Bleed the air line to clear it of accumulated dirt or water
before connecting air hose to the tool.
3. Check all hoses and couplings for damage or air leaks,
tighten or replace if necessary.
4. Check the tool for damage or air/hydraulic leaks, tighten
or replace if necessary.
5. Check the nose assembly for tightness or damage,
tighten or replace if necessary.
6. Check stroke periodically, if stroke is short add oil.
WEEKLY
1. Disassemble, clean, and reassemble nose assemblies
per applicable nose assembly instructions.
2. Check the tool and all connecting parts for damage or
oil/air leaks, tighten or replace if necessary.
WARNING: Inspect tool for damage or
wear before each use. Do not operate if
damaged or worn, as severe personal
injury may occur.

8
2022 & ERT9 Series Tooling (HK1021) Alcoa Fastening Systems
For component identification, refer to Figures 1-16.
NOTE: The following procedure is for complete
disassembly of tool. Disassemble only
components necessary to replace damaged O-
Rings, Quad Rings, Back-up Rings, and worn or
damaged components. Always use soft jaw vice to
avoid damage to tool.
1. Disconnect tool from air source.
2. Unscrew Retaining Nut (Fig. 1) and remove nose
assembly. (Retaining Nut is not required for ERT9)
3. Unscrew Bleed Plug, from top of Handle/head. Turn
tool over and allow fluid to drain into container.
Discard fluid. (Fig. 1)
4. 2022 & 2022L: Pull Pintail Deflector off of End Cap.
2022V & 2022LV & ERT9: Refer to Disassembly of
Pintail Bottle and Vacuum System Procedure.
5. Remove Throttle Arm Pivot Screw and Lever
Guard. Lift out Throttle Arm. Disconnect ball end of
Cable Assembly from Throttle Arm.
6. Hold tool in vise with bottom up (Fig. 2) Remove
Button Head Screws with 1/8 hex key. Remove
Muffler End Cap and Gasket. Remove Muffler from
End Cap and Throttle Valve Spring (Fig.14).
7. Tap Cylinder Head down with soft mallet to take
pressure off ring, and remove Retaining Ring.
8. Re-install Screws back into Cylinder Head, and
carefully pry on screws to remove head. Remove
Cylinder Head O-Ring.
9. To remove air piston from cylinder, remove Lock
Nut with vise grips. Remove Quad Ring.
10.Remove Bumper from Gland Assembly (Fig. 2).
Unscrew Gland Assembly with 1 3/8 socket wrench
and extension bar.
11. First remove Retaining Ring from Gland. Pull out
Spacer and Polyseal. Then remove O-rings, Quad
Ring, & Back-up Ring (Fig. 14).
12. Lift Cylinder Assembly from Handle/Head (Fig. 2).
13. Turn Handle/Head over and drain fluid into
container. Discard fluid.
14. Pull Throttle Valve out of air Cylinder. Remove O-
Rings. (Fig. 14).
Timing Pin
Locknut
Handle/Head
Gland Assy
Cylinder Assy
Piston Rod
QUAD Ring
Air Piston
Cylinder Head
O-Ring
Cylinder Head
Retaining Ring
O-Ring
Muffler
Gasket
Muffler End Cap
Button Head
Screw
Pintail
Deflector
End Cap
Bumper
FIG. 2
DISCARD
FLUID
Remo e Bleed Plug, turn tool on
its side, and drain hydraulic fluid.
Bleed Plug
Retaining
Nut
FIG. 1
D
DISASSEMBLY
ISASSEMBLY I
INSTRUCTIONS
NSTRUCTIONS -
- ALL
ALL
MODELS
MODELS
WARNING: Be sure air hose is disconnected
from tool before cleaning, or performing
maintenance. Severe personal injury may
occur if air hose is not disconnected.
CAUTION: Care must be given not to
scratch piston rod or cylinder during
removal.

9
2022 & ERT9 Series Tooling (HK1021) Alcoa Fastening Systems
HEAD/HANDLE:
15. (Fig. 14) Unscrew End Cap and remove Spring,
Spacer and Wiper Seal. 2022LV & ERT9V: See
Disassembly of Pintail Bottle and Vacuum
System procedure.
16. (Fig. 3) Thread Polyseal Insertion/removal Tool,
into rear of Handle/head.
17. Slide Spacer onto piston.
18. Thread Piston Assembly Tool onto piston.
19. (Fig. 4) Push Hydraulic Piston and front gland
assemblies out the back of the Handle/Head.
Allow clearance, with stand-off, for piston as it
leaves the tool.
20. Remove piston assembly tool and spacer from
piston. Re-thread on the piston assembly tool only,
then slide front gland assy off the Piston.
21. Remove Piston Assembly Tool from Piston.
Remove Polyseal Insertion/removal Tool from rear
of Head/Handle.
23. (Fig. 4) Remove Retaining Ring, Washer and
Polyseal from Hydraulic Piston. NOTE: Inspect
Hydraulic Piston for wear, scoring or damage.
Replace when necessary.
24. Unscrew Nose Adapter (Fig. 14).
25. Inspect all seals and parts.
24. If frayed or broken, remove trigger Cable Assy by
driving Pin out with a punch. Remove Dowel Pin
to disconnect cable from trigger.
Handle/Head
Adapter
Press
Piston Assembly Tool
123111-11 (ERT9 & ERT9 )
123111-2 (2022)
123111-4 (2022L & 2022L )
Spacer
Polyseal Insertion Tool
121694-202 (All Models)
S pport/Stand-off
123112-11 (ERT9 & ERT9 )
123112-2 (2022)
123112-3 (2022L & 2022L )
FIG. 3
Hydraulic
Piston
Piston
Polyseal
Washer
Wiper Seal
Gland
Cap
Gland Polyseal
Front Gland
O-Ring
Back-up Ring
Retaining
Ring
FIG. 4
D
DISASSEMBLY
ISASSEMBLY -
- ALL
ALL
MODELS
MODELS continued
continued
PINTAIL BOTTLE/VACUUM SYSTEM
PINTAIL BOTTLE/VACUUM SYSTEM
2022V, 2022LV, & ERT9V
Please use these steps in conjunction with the
General and Head/Handle disassembly sections of
this manual.
1. By reaching through the window of Pintail Bottle
remove Retaining Ring and Washer (Fig. 5).
2. Remove Pintail Bottle.
3. Disconnect tube from connector (Fig. 16).
4. Remove Adapter and Slide & Tube Assembly (Fig.
5).
5. Remove End Cap (Fig. 6).
6. Remove Tool-side O-Ring, Washers, and Springs.
7. From Bottle-side of end cap, remove Retaining Ring,
Wiper Housing, Wiper Seal, Washer, and O-Ring.
8. Remove the O-Rings from the inside of the Adapter
and Slide & Tube Assembly (Fig 16).
D
DISASSEMBLY
ISASSEMBLY -
- VACUUM
VACUUM
SYSTEMS
SYSTEMS
ONLY
ONLY
Washer &
Retaining Ring
Pintail Bottle
End Cap Slide & Tube Assy
Adapter
FIG. 5
Spring B
Tool-side O-Ring
End Cap
Wiper
Housing
Retaining Ring
Washers
Spring A
Bottle-side
O-Ring
Washer Wiper Seal
FIG. 6

10
2022 & ERT9 Series Tooling (HK1021) Alcoa Fastening Systems
HEAD/HANDLE 2022 & 2022L
NOTE: Clean components with mineral spirits or similar
solvent. Inspect for wear/damage and replace as
necessary. Replace all seals of disassembled
components. Use O-rings, QUAD rings and Back-up
rings in Service Kit 2022KIT or ERT9KIT Smear
LUBRIPLATE 130AA or PARKER-O-LUBE on O-rings,
QUAD rings, Back-up rings and mating parts to ease
assembly. Assemble tool taking care not to damage O-
rings, QUAD rings, or Back-up rings.
1. If removed, position Cable Assembly in Trigger slot
and slide Dowel Pin through Trigger and Cable
holes. Position Trigger in handle and drive Pin
through holes in handle and trigger (Fig. 15).
2. Screw Nose Adapter into Head and tighten.
3. Thread Polyseal Insertion/removal Tool into head
(Fig. 8).
4. Assemble Piston, Polyseal, Washer, and Retaining
Ring (Fig. 7). Note Polyseal orientation.
5. Assemble Front Gland, O-Ring, Back-up Ring,
Polyseal, and Gland Cap, and position Wiper (Fig.
7). Note Polyseal and Wiper orientation.
6. Thread Piston Assembly Tool onto Piston. Slide
complete Gland Assembly and Wiper onto Piston .
7. Install assembled components in gently from rear of
tool using a press as shown in (Fig. 8).
8. Remove Piston Assembly Tool and Polyseal
Insertion / removal Tool.
9. Install Rear Wiper Seal into End Cap (Fig. 15).
10. Slide Washers and Springs into End Cap as shown
in Figure 15, and then thread End Cap assembly
into rear of Head.
2022V and 2022LV, please reference Assembly of
Pintail Bottle and Vacuum System procedure.
GENERAL (Refer to Figures 2 & 14):
11. Hold Head/Handle inverted in vice (with soft jaws).
Place inverted Cylinder Assembly on base of
handle. Timing pin maintains orientation.
12. Assemble handle/cylinder Gland Assembly with
new seals (Fig. 14). Note Polyseal orientation.
Apply Anti-Seize Compound (Huck P/N 508183) to
threads of Gland Assembly. Screw gland into
head/handle and Torque to 50 ft/lbs using 1 3/8
socket wrench using 1/8 hex key (Fig. 2).
13. Push Bumper firmly over gland. NOTE: Bumper
slots must face toward the bottom of the tool.
14. Install Quad Ring onto Air Piston.
15. Lubricate assembled piston rod, and press into
cylinder just enough to allow installation of cylinder
head.
16. Assemble O-Ring onto Cylinder Head, then push it
squarely into cylinder giving care not to damage
O-ring. Install Retaining Ring. (Align screw holes
with muffler end cap)
17. Position Muffler in Cylinder head and Gasket on
Cylinder. (Fig. 2) Note direction of Lip
18. Carefully position Bottom Plate on Cylinder.
NOTE: Be sure muffler is properly positioned
in recess of Bottom Plate.
19. Secure Bottom Plate with the three Button Head
Screws using 1/8 hex key (Fig. 2).
A
ASSEMBLY
SSEMBLY -
- ALL
ALL
MODELS
MODELS
Piston Assembly Tool
123111-2 (2022)
123111-4 (2022L, 2022LV)
123111-11 (ERT9, ERT9V)
Back-up
Ring O-Ring
Front Gland
Polyseal
Gland Cap
Wiper
Note orientation
of Polyseal
Note orientation
of Polyseal
Polyseal
Washer
Retaining Ring
Piston
FIG. 7
Nose
Adapter
Press
Polyseal
Insertion Tool
121694-202
Support /
Stand-off
FIG. 8

11
2022 & ERT9 Series Tooling (HK1021) Alcoa Fastening Systems
A
ASSEMBLY
SSEMBLY -
- ALL
ALL
MODELS
MODELS continued
continued
20. Assemble O-Rings on Throttle Valve (Fig. 14).
21. Place the tool upright on a level surface, drop
Spring into Throttle Valve hole. Push Throttle
Valve into Cylinder.
22. Place ball end of Throttle Cable into end of
Throttle Arm, then slide Throttle Arm into slot on
Cylinder (Figs. 14 & 15).
23. Snap Lever Guard in place, and install Pivot
Screw in Cylinder to retain throttle arm.
24. 2022, 2022L: Push Pintail Deflector onto End
Cap.
ERT9: Position Adapter and Pintail Bottle on End
Cap and, by reaching through the window of the
Pintail Bottle, install Washer and Retaining Ring
(Figures 15 & 16).
2022V, 2022LV, ERT9V: Reference D
DISASSEMBLY
ISASSEMBLY
OF
OF P
PINTAIL
INTAIL B
BOTTLE
OTTLE
AND
AND V
VACUUM
ACUUM S
SYSTEM
YSTEM
Procedure.
25. Tool is now completely assembled and needs to
be filled with oil. Please refer to the fill and bleed
section next.
Pintail Bottle/Vacuum
2022V, 2022LV, & ERT9V:
Please use these steps in conjunction with the
General and Head/Handle disassembly sections of
this manual.
1. Assemble Adapter and Tube/Side Assembly and
new O-Rings.
2. From bottle side of End Cap install O-Ring,
Washer, Wiper Seal, Spacer and Retaining Ring
as shown in (Fig. 16).
3. From tool side of end cap, install O-Ring, and
Washers and Springs as shown in Figure 16.
Screw entire assembly into head and tighten.
4. Assemble Tube/Slide Assembly and O-rings,
slide complete assembly onto End Cap, and push
tube into connector (Fig.16).
5. Position Adapter and pintail bottle on End Cap.
(Fig. 5 & 16).
6. By reaching through the window of the Pintail
Bottle, install Washer and Retaining Ring as
shown in (Fig. 16).
F
FILL
ILL
AND
AND B
BLEED
LEED -
- ALL
ALL
MODELS
MODELS
Equipment Required:
- Shop airline with 90 - 100 psi max.
- Air regulator
- Fill bottle, 120337, (supplied with tool).
- Large flat blade screwdriver
- Optional Stall Nut 124090 or 125340
- Nose assembly
- Fasteners (optional)
Preparation:
• Install air regulator
in airline and set
pressure to 20-40
psi.
• Fill bleed bottle
almost full of
DEXRON III ATF
or equivalent.
Step 1
With fill port facing up, lay tool on it's side, and remove
bleed plug (Figure 1) from bleed port.
Step 2
Connect tool to shop
air set at 20 to 40 psi.
If fluid is present, hold
tool over suitable
container with fill port
facing into container.
Cycle tool several
times to drain the old
fluid, air and foam
(Fig. 10)
continued on next page
WARNING: Avoid contact with hydraulic
fluid. Hydraulic fluid must be disposed
of in accordance with Federal, State and
Local Regulations. Please see MSDS for
Hydraulic fluid shipped with tool.
Fill Point
120337 Fill Bottle
Assembly Includes:
120336 Container
120004 Connector
Figure 9
CAUTION: Refill using Automatic
Transmission Fluid DEXRON III or
equivalent for optimal performance.
WARNING: Air pressure MUST be set to 20
to 40 psi to prevent possible injury from
high pressure spray. If plug is removed, fill
bottle must be in place before cycling tool.
Container
Discard fluid.
Figure 10

12
2022 & ERT9 Series Tooling (HK1021) Alcoa Fastening Systems
Step 3
Screw fill bottle (120337) into fill port.
Step 4
Stand tool upright
on bench. While
triggering tool
slowly (20 - 30
cycles), bend fill
bottle at right
angles to tool (Fig.
11). Air bubbles
will accumulate at
top of the bottle.
When bubbles
stop, cycling may
be discontinued.
Step 5
When trigger is released, pull piston returns to idle
position (full forward). Disconnect tool from airline.
Step 6
Lay tool on it's side and remove fill bottle. Top off fluid
in fill port, install bleed plug and tighten.
Step 7
Connect airline to tool and measure the tools stroke,
refer to the Measuring Tool Stroke section. If stroke is
less than specified, remove bleed plug and top off
fluid. Reinstall bleed plug and recheck stroke.
Step 8
Increase air pressure to specifications. Install two
fasteners to check function and installation in a single
stroke, or cycle tool with stall nut fully threaded onto
piston to load up tool. Measure stroke again. Remove
plug and top off fluid. Reinstall plug and cycle and
measure again. Continue this process until stroke
meets minimum requirements.
Figure 11
F
FILL
ILL
AND
AND B
BLEED
LEED -
- ALL
ALL
MODELS
MODELS continued
continued
CAUTION: All oil must be purged from
tool before Fill & Bleed process. Tool
stroke will be diminished if oil is aerated.
M
MEASURING
EASURING T
TOOL
OOL S
STROKE
TROKE
Y
FIG. 12
2022 & 2022V
Step 1: Cycle Piston all the way
forward and measure X.
Step 2: Cycle and hold piston
back and measure Y.
Step 3
Stroke = Y-X
Y
FIG. 13
2022L, 2022LV, ERT9, & ERT9V
Step 1: Cycle Piston all the way
forward and measure X.
Step 2: Cycle and hold piston
back and measure Y.
Step 3: Stroke = X-Y

13
2022 & ERT9 Series Tooling (HK1021) Alcoa Fastening Systems
Pivot
Screw
123751
Throttle Arm
125562-1 Throttle Valve
125562-2 Throttle Valve (2022A only)
507396
O-Ring (3)
116272
Spring
Throttle
Cable
AA
125742 Gland Assembly
Notes:
Piston and Rod Assy 125746 includes:
125745 Piston Assy (including:)
125744 Air Piston
501458 Quad-Ring
125743 Piston Rod
506493 Washer
505420 Self-locking Nut
Cylinder Head Assy 125748 includes:
125747 Cylinder Head (not sold separately)
500871 O-Ring
Throttle alve Assy 125472-3 includes:
125562-1 Throttle alve (not sold separately)
507396 O-Ring (qty. 3)
2
3
1
1
1
1
1
1
2
2
3
3
Section A-A
500778
O-ring
500779
O-ring
(2)
507164
Swivel
Assembly
125744
Air Piston
125747
Cylinder
Head
506493
Washer
505420
Locknut
115554-1
Muffler
128792
Bottom
Plate
504127
Screw (3)
507445
Retaining
Ring
500871
O-Ring
501458
QUAD Ring
126941-4
Gasket
125118
Pivot
Screw
125743
Piston Rod
125733
Cylinder
Assy
116408
Bumper
125740 Gland
Housing
500787 O-ring
507447 Polyseal
125741 Spacer
506876
Retaining Ring
500785
O-ring
501091
Back-up
Ring
501075
QUAD-Ring
FIG. 14
T
TOOL
OOL B
BASE
ASE C
COMPONENTS
OMPONENTS -
- ALL
ALL
MODELS
MODELS

T
TOOL
OOL H
HEAD
EAD C
COMPONENTS
OMPONENTS - 2022, 2022L, ERT9
- 2022, 2022L, ERT9
14
2022 & ERT9 Series Tooling (HK1021) Alcoa Fastening Systems
125150 End Cap
506488 Wiper
507560
Washer
126217 Nose Adapter
126222
2022 Piston Assy
500621 Pin
124333-1
Trigger
505496
Dowel Pin
116404-1
Cable Assembly 126221 Handle Assembly
507559 Spring
124211
Pintail Deflector
505817
Wiper
122432
Gland
Cap
505818
Polyseal
501110
Back-up
Ring
500816
O-ring
123775 Front
Gland Assy
506160
Polyseal
506654
Washer
506653
Retaining
Ring
Notes:
1. Piston is not sold separately.
It may be purchased as
Piston Assembly, which
includes Piston, Polyseal,
Retaining Ring, and Washer.
2. Front Gland Assy contains
Front Gland, O-Ring, Back-
up Ring, Polyseal, Gland
Cap, and Wiper Seal.
3. Note orientation of Wipers
and Polyseals.
590517
Sticker 590240-1
Warning
Sticker
507560 Washer
507558 Spring
111795
Retaining
Nut
3
2
1
2
2
2
2
2
3
3
3
11
104293 Bleed
Plug Assy
506576 Plug &
Gasket Assy
126439
Throttle
Arm
Guard
AA
1
2
3
126635
2022L Piston Assy
1
ERT9 Front End
126643
ERT9 Piston Assy
1126640 Nose
Adapter
126641 Collet
Adapter
FIG. 15

15
2022 & ERT9 Series Tooling (HK1021) Alcoa Fastening Systems
T
TOOL
OOL H
HEAD
EAD C
COMPONENTS
OMPONENTS - 2022LV, 2022V, ERT9V
- 2022LV, 2022V, ERT9V
507558
Spring
507560
Washer
506628 Washer
507560
Washer
123577
End Cap
124245 Slide & Tube Assy
500790 O-Rings
123784 Adapter
500807 O-Ring
500778 O-Ring
506488 Wiper Seal
507559 Spring
502310 Retaining Ring
501007
Retaining Ring
104293 Bleed Plug Assy
506675 Tubing Connector
126439 Throttle Arm Guard
123578 Spacer
506648 Washer
Notes:
1. Piston is not sold separately.
It may be purchased as
Piston Assembly, which
includes Piston, Polyseal,
Retaining Ring, and Washer.
2. Front Gland Assy contains
Front Gland, O-Ring, Back-
up Ring, Polyseal, Gland
Cap, and Wiper Seal.
3. Note orientation of Wipers
and Polyseals.
1
2
3
500621 Pin
A
A
126217
Nose Adapter
129608
2022V
Piston Assy
111795
Retaining
Nut
1
126671
2022LV
Piston Assy
1
505496 Dowel
ERT9V Front End
126681
ERT9V Piston Assy
1126640 Nose
Adapter
126641 Collet
Adapter
505817
Wiper
122432
Gland Cap
505818
Polyseal
501110
Back-up
Ring 500816
O-ring
123775 Front
Gland Assy
506160
Polyseal
506654
Washer
506653
Retaining
Ring
2
2
2
222
3
3
3
11
FIG. 16

16
2022 & ERT9 Series Tooling (HK1021) Alcoa Fastening Systems
T
TROUBLESHOOTING
ROUBLESHOOTING
Always check out the simplest possible cause of a
malfunction first. For example, an air hose not
connected. Then proceed logically, eliminating each
possible cause until the cause is located. Where
possible, substitute known good parts for suspected
bad parts.
1. Tool fails to operate when trigger is depressed:
a) Air line not connected or pressure too low.
b) Throttle Valve O-rings worn or damaged.
c) Throttle Valve Cable is broken.
2. Tool does not complete fastener installation and
break pintail:
a) Air pressure too low
b) Air Piston Quad-ring worn or damaged.
c) Tool is low on hydraulic fluid, refer to Fill and
Bleed section.
d) Air in hydraulic system, refer to Fill and Bleed
section.
3. Pintail stripped and/or swaged collar not
ejected:
a) Check for broken or worn jaws in nose
assembly, refer to nose assembly data sheet.
b) Check for worn anvil, refer to nose data sheet.
4. Hydraulic fluid exhausts with air or leaks at base
of handle:
a) Worn or damaged handle Gland Assembly (Fig
14). Inspect Polyseal, O-rings, Quad-ring and
Back-up ring, and replace if necessary.
5. Hydraulic fluid leaks at rear of Pull Piston:
a) Worn or damaged hydraulic piston Polyseal .
Replace if necessary.
6. Hydraulic fluid leaks at front of Pull Piston:
a) Worn or damaged Front Gland. Inspect
Polyseal, O-ring and Back-up Ring. Replace if
necessary.
7. Pull Piston will not return:
a) Throttle Valve stuck: Lubricate O-rings.
b) Throttle Arm, Cable or Trigger binding.
8. Air leaks at air Cylinder Head :
a) Worn or damaged air cylinder O-ring. Replace
if necessary.
K
KITS
ITS
AND
AND A
ACCESSORIES
CCESSORIES
Assembly Tool Kit (2022& 2022A) - 123110-2
Includes: (Fig. 3)
Piston Assembly (Bullet) - 123111-2
Spacer - 123112-2
POLYSEAL Tool - 121694-202
Assembly Tool Kit (2022L & 2022LV) - 123110-4
Includes: (Fig. 3)
Piston Assembly (Bullet) - 123111-4
Spacer - 123112-3
POLYSEAL Tool - 121694-202
Assembly Tool Kit (ERT9& ERT9V) - 123110-15
Includes: (Fig. 3)
Piston Assembly (Bullet) - 123111-11
Spacer - 123112-11
POLYSEAL Tool - 121694-202
Suspension Spring -124447
Pintail Collection Bag (2022 & 2022L) - 125652
1/8 Hex Key - 502294
5/32 Hex Key - 502295
Retaining Ring Pliers - 502866
Fill and Bleed Bottle - 120337
Stall Nut (2022 & 2022A) - 124090
Stall Nut (2022L & 2022LV) - 125340
Stall Nut (ERT9 & ERT9V) - 124090-5
Service Kits - 2022KIT
- ERT9KIT

17
2022 & ERT9 Series Tooling (HK1021) Alcoa Fastening Systems
L
LIMITED
IMITED W
WARRANTIES
ARRANTIES
TOOLING WARRANTY:
Huck warrants that tooling and other items (excluding
fasteners, and hereinafter referred as "other items")
manufactured by Huck shall be free from defects in
workmanship and materials for a period of ninety (90)
days from the date of original purchase.
WARRANTY ON "NON STANDARD OR CUSTOM
MANUFACTURED PRODUCTS":
With regard to non-standard products or custom
manufactured products to customer's specifications,
Huck warrants for a period of ninety (90) days from
the date of purchase that such products shall meet
Buyer's specifications, be free of defects in
workmanship and materials. Such warranty shall not
be effective with respect to non-standard or custom
products manufactured using buyer-supplied molds,
material, tooling and fixtures that are not in good
condition or repair and suitable for their intended
purpose.
THERE ARE NO WARRANTIES WHICH EXTEND
BEYOND THE DESCRIPTION ON THE FACE
HEREOF. HUCK MAKES NO OTHER
WARRANTIES AND EXPRESSLY DISCLAIMS ANY
OTHER WARRANTIES, INCLUDING IMPLIED
WARRANTIES AS TO MERCHANTABILITY OR AS
TO THE FITNESS OF THE TOOLING, OTHER
ITEMS, NONSTANDARD OR CUSTOM
MANUFACTURED PRODUCTS FOR ANY
PARTICULAR PURPOSE AND HUCK SHALL NOT
BE LIABLE FOR ANY LOSS OR DAMAGE,
DIRECTLY OR INDIRECTLY, ARISING FROM THE
USE OF SUCH TOOLING, OTHER ITEMS,
NONSTANDARD OR CUSTOM MANUFACTURED
PRODUCTS OR BREACH OF WARRANTY OR FOR
ANY CLAIM FOR INCIDENTAL OR
CONSEQUENTIAL DAMAGES.
Huck's sole liability and Buyer's exclusive remedy for
any breach of warranty shall be limited, at Huck's
option, to replacement or repair, at FOB Huck's plant,
of Huck manufactured tooling, other items,
nonstandard or custom products found to be defective
in specifications, workmanship and materials not
otherwise the direct or indirect cause of Buyer
supplied molds, material, tooling or fixtures. Buyer
shall give Huck written notice of claims for defects
within the ninety (90) day warranty period for tooling,
other items, nonstandard or custom products
described above and Huck shall inspect products for
which such claim is made.
TOOLING, PART(S) AND OTHER ITEMS NOT
MANUFACTURED BY HUCK:
HUCK MAKES NO WARRANTY WITH RESPECT
TO THE TOOLING, PART(S) OR OTHER ITEMS
MANUFACTURED BY THIRD PARTIES. HUCK
EXPRESSLY DISCLAIMS ANY WARRANTY
EXPRESSED OR IMPLIED, AS TO THE
CONDITION, DESIGN, OPERATION,
MERCHANTABILITY OR FITNESS FOR USE OF
ANY TOOL, PART(S), OR OTHER ITEMS THEREOF
NOT MANUFACTURED BY HUCK. HUCK SHALL
NOT BE LIABLE FOR ANY LOSS OR DAMAGE,
DIRECTLY OR INDIRECTLY, ARISING FROM THE
USE OF SUCH TOOLING, PART(S) OR OTHER
ITEMS OR BREACH OF WARRANTY OR FOR ANY
CLAIM FOR INCIDENTAL OR CONSEQUENTIAL
DAMAGES.
The only warranties made with respect to such tool,
part(s) or other items thereof are those made by the
manufacturer thereof and Huck agrees to cooperate
with Buyer in enforcing such warranties when such
action is necessary.
Huck shall not be liable for any loss or damage
resulting from delays or nonfulfillment of orders owing
to strikes, fires, accidents, transportation companies
or for any reason or reasons beyond the control of the
Huck or its suppliers.
HUCK INSTALLATION EQUIPMENT:
Huck International, Inc. reserves the right to make
changes in specifications and design and to
discontinue models without notice.
Huck Installation Equipment should be serviced by
trained service technicians only.
Always give the Serial Number of the equipment
when corresponding or ordering service parts.
Complete repair facilities are maintained by Huck
International, Inc. Please contact one of the offices
listed below.
Eastern
One Corporate Drive Kingston, New York 12401-0250
Telephone (845) 331-7300 FAX (845) 334-7333
Outside USA and Canada
Contact your nearest Huck International Office, see
back cover.
In addition to the above repair facilities, there are
Authorized Tool Service Centers (ATSC's) located
throughout the United States. These service centers
offer repair services, spare parts, Service Parts Kits,
Service Tools Kits and Nose Assemblies. Please
contact your Huck Representative or the nearest
Huck office listed on the back cover for the ATSC in
your area.

Americas
Alcoa Fastening Systems
Aerospace Products
Tucson Operations
3724 East Columbia
Tucson, AZ 85714
800‐234‐4825
520‐747‐9898
FAX: 520‐748‐2142
Alcoa Fastening Systems
Aerospace Products
Carson Operations
PO Box 5268
900 Watson Center Rd.
Carson, CA 90749
800‐421‐1459
310‐830‐8200
FAX: 310‐830‐1436
Alcoa Fastening Systems
Industrial Products
Waco Operations
PO Box 8117
8001 Imperial Drive
Waco, TX 76714‐8117
800‐388‐4825
254‐776‐2000
FAX: 254‐751‐5259
Alcoa Fastening Systems
Industrial Products
Kingston Operations
1 Corporate Drive
Kingston, NY 12401
800‐278‐4825
845‐331‐7300
FAX: 845‐334‐7333
Alcoa Fastening Systems
Industrial Products
Latin America Operations
Avenida Parque Lira. 79‐402
Tacubaya Mexico, D.F.
C.P. 11850
FAX: 525‐515‐1776
TELEX: 1173530 LUKSME
Far East
Alcoa Fastening Systems
Industrial Products
Australia Operations
14 Viewtech Place
Rowville, Victoria
Australia 3178
03‐764‐5500
Toll Free: 008‐335‐030
FAX: 03‐764‐5510
Europe
Alcoa Fastening Systems
Industrial Products
United Kingdom Operations
Unit C, Stafford Park 7
Telford, Shropshire
England TF3 3BQ
01952‐290011
FAX: 0952‐290459
Alcoa Fastening Systems
Aerospace Products
France Operations
Clos D’Asseville
BP4
95450 Us Par Vigny
France
33‐1‐30‐27‐9500
FAX: 33‐1‐34‐66‐0600
A Global Organization
Alcoa Fastening Systems (AFS) maintains
company offices throughout the United States
and Canada, with subsidiary offices in many
other countries. Authorized AFS distributors
are also located in many of the world’s
Industrial and Aerospace centers, where they
provide a ready source of AFS fasteners,
installation tools, tool parts, and application
assistance.
For The Long Haul, The Future of Fastening
Technology, The Future of Assembly Technology,
The Future of Tooling Technology, and Tools of
Productivity are service marks of Huck
International. Huck provides technical assistance
regarding the use and application of Huck
fasteners and tooling.
NOTICE: The information contained in this
publication is only for general guidance with
regard to properties of the products shown
and/or the means for selecting such products,
and is not intended to create any warranty,
express, implied, or statutory; all warranties are
contained only in Huck’s written quotations,
acknowledgements, and/or purchase orders. It is
recommended that the user secure specific, up‐
to‐date data and information regarding each
application and/or use of such products.
HWB898 1003‐5M
© 2003 Alcoa Fastening Systems
1 Corporate Drive, Kingston, NY 12401 • Tel: 800‐431‐3091 • Fax: 845‐334‐7333 • www.alcoafasteningsystems.com
Certified to
ISO 14001:2004
Indust ial
P oducts
Certified to
ISO 9001:2008
Indust ial
P oducts
One Great ConnectionSM
Alcoa Fastening Systems world-wide locations:
For the Long Haul™
This manual suits for next models
1
Table of contents