Hunter WELLESLEY 82007 User manual

Installation Guide
82007 Wellesley Bath Ventilator with Light
READ and SAVE THESE INSTRUCTIONS
41943-01 1/13/2006

2
DISCONNECT
ELECTRIC
POWER SUPPLY
AND LOCK OUT
SERVICE PANEL
BEFORE
SERVICING UNIT
Warning
TO REDUCE THE RISK OF ELECTRIC SHOCK OR INJURY, OBSERVE THE FOLLOWING:
1. For general ventilating use only. Do not use for ventilat-
ing hazardous or explosive materials.
2. To avoid motor bearing damage and noisy/unbalanced
impellers, keep drywall spray, construction dust, etc.
off power unit.
3. DO NOT install this product in a wall. This product is
designed for installation in ceilings up to a 12/12 pitch
(45 degrees). Ductwork must point upward.
4. Please read specification label on product for further
information and requirements.
PREVENTATIVE MAINTENANCE
A clean fan provides better service. Disconnect the power supply and clean the fan as listed below.
TO CLEAN GRILLE: Use a mild detergent, such as dishwashing liquid, and a soft cloth. DO NOT use abrasive cloths, steel
wool pads or scouring powders.
TO CLEAN FAN ASSEMBLY: Unplug motor cord from receptacle. To remove motor plate, find the single tab on the motor
plate (located next to the receptacle). Push up rear motor plate tab while pushing out on the side of the housing or insert a
screwdriver into the slot in the housing (next to tab) and twist screwdriver. Gently vacuum fan, motor and interior of housing.
METAL AND ELECTRICAL PARTS SHOULD NEVER BE IMMERSED IN WATER.
MAINTENANCE
The motor is permanently lubricated and never needs oiling. If the motor bearings are making excessive or unusual
noises, replace the motor with the exact service motor. You should replace the impeller at the same time.
CaUTiOn Warning
1. Use this unit only in a manner intended by the manufacturer.
If you have questions, contact the manufacturer at the phone
number or address listed in the warranty.
2. Before installing, servicing, or cleaning the unit,
disconnect the power by turning off the circuit breakers to
the outlet box and associated wall switch location. If you
cannot lock the circuit breakers in the off position, securely
attach a prominent warning device, such as a tag, to the
service panel.
3. Installation work and electrical wiring must be done by
qualified person(s) in accordance with all applicable codes
and standards, including fire-rated construction codes and
standards.
4. Sufficient air is needed for proper combustion and exhaust-
ing of gasses through the flue (chimney) of fuel burning
equipment to prevent backdrafting. Follow the heating
equipment manufacturer’s guideline and safety standards,
such as those published by the National Fire Prevention
Association (NFPA), and the American Society for Heating,
Refrigeration and Air-Conditioning Engineers (ASHRAE), and
the local code authorities.
5. When cutting or drilling into wall(s) or ceiling, do not
damage electrical wiring or other hidden utilities.
6. Ducted fans must always be vented to the outdoors. Keep
ducting as short and as straight as possible.
7. Acceptable for use over a bathtub or shower when
connected to a GFCI protected branch circuit.
8. Install fan at least 5 feet (1.52 m) above the floor.
9. Never place a switch where it can be reached from a tub
or shower.
10. This unit must be grounded.
41943-01 1/13/2006

x2
D
E
F
G
H
I
J
K
L
x4
3/8" Cable Connector
*
*
*
NOTE: Strain relief cable connector
must be installed. Not Included.
A
B
C
95044-01-000
95029-01-000
75191-01-000
03242-07-133
95491-01-000
74508-03-133
96649-01-444
75184-01-133
85811-03-000
M
75733-01-216
Extra Screws
x2
I
3
1
Turn off the power source.
Tools Needed. (Not supplied.)
Estimated assembly time: 30 to 60 minutes
Before Installation
Check all the parts.
If damaged, call
1-888-830-1326
for replacements.
2
E
I
Loosen screws.
NOTE: Remove all packing materials before installation.
41943-01 1/13/2006

5
4
7
G
8
F
Remove the motor/blower from the housing.
4
3
H
E
Remove the pre-loaded screw tip covers.
Remove the wiring cover screw.
6
Back out the pre-loaded screw tips until flush
with the side of the housing.
Remove the wiring cover.
Remove packing material.
41943-01 1/13/2006

9
E
Pop out the first wiring access slug. Use second if needed. Insert the strain relief (not included) into the housing and
secure with washer.
Position the correct depth mark at the bottom edge of the
joist based on the thickness of your sheetrock.
New Construction - attaching to joist
5
10
B
C
Choose Installation Option
For New Construction - attaching to joist go to step A11, page 5
For New Construction - suspended between joists go to step B11, page 8
For Existing Construction - accessible from above go to step C11, page 11
For Existing Construction - accessible only from below go to step D11, page 15
A11
E
5/8
1/2
5/8
1/2
A12
Screw pre-loaded screws into joist or framing.
41943-01 1/13/2006

A
3 Pin
2 Pin
Fan Motor
Light Light
Green
Black
Black
White
Black
Black
White
White Bare Copper
Ground
A14
Main Switch 1 (AC In)
Switch 2 (AC In)
*Option Fan & Main Light Together
*Option
A13
Route wires through the strain relief.
Connect wires as shown.
0
A16
Connect 4” duct and vent to the outside. Tape joints.
If ducting does not fit securely, an adapter may need
to be purchased.
6
A15
E
G
Install the wiring cover plate. Make sure all
wiring connections are inside the box or under
the wiring cover plate.
41943-01 1/13/2006

A19
I
Secure the motor by tightening the 2 screws.
A20
Turn on the power source.
7
Connect wiring harness. DO NOT ALLOW THE MOTOR TO
HANG FROM THE WIRING HARNESS.
0000
A17
Reinstall the motor by inserting the tabs and pushing up
into position. Make sure the wires are not pinched
between the motor and the housing.
0000
H
A18
ON
OFF
A21
Test the motor. If the motor does not run, check the plug
connection.
A22
E1
Go to step
on page 17
to attach grille.
41943-01 1/13/2006

Slide the mounting rails into brackets.
Mark position of screws by using holes as a template.
Insert screws, leaving space between the screw
head and the joist. Screws are not provided.
New Construction – suspended between joists
8
B11
D
E
5/8
1/2
5/8
1/2
B12
1/8” bit
B14
B15
E
B13
Position the correct depth mark at the bottom edge of
the joist based on the thickness of your sheetrock.
Drill a hole in the center of each outline.
Attach the rails onto the screws.
B16
41943-01 1/13/2006

Tighten screws. Route wires through the strain relief.
Connect wires as shown.
9
B17
B18
A
3 Pin
2 Pin
Fan Motor
Light Light
Green
Black
Black
White
Black
Black
White
White Bare Copper
Ground
B19
Main Switch 1 (AC In)
Switch 2 (AC In)
*Option Fan & Main Light Together
*Option
B21
Connect 4” duct and vent to the outside. Tape joints.
If ducting does not fit securely, an adapter may need
to be purchased.
Install the wiring cover plate. Make sure all wiring
connections are inside the box or under the
wiring cover plate.
F
G
B20
41943-01 1/13/2006

10
B27
E1
Go to step
on page 17
to attach grille.
B22
H
Connect wiring harness. DO NOT ALLOW THE MOTOR TO
HANG FROM THE WIRING HARNESS.
H
B23
Reinstall the motor by inserting the tabs and pushing up
into position. Make sure the wires are not pinched
between the motor and the housing.
B25
Turn on the power source.
ON
OFF
B26
Test the motor. If the motor does not run,
check the plug connection.
B24
I
Secure the motor by tightening the 2 screws.
41943-01 1/13/2006

EXISTING FAN
C11
C12
D
E
Existing Construction – accessible from above
11
NO EXISTING FAN
8”
81/2”
OR
Remove an existing fan and check to make sure the
opening is large enough to accommodate the new
motor housing (8”x 8 1/2”).
Cut out an opening for the housing.
Use the motor housing as a template to mark position.
Slide the mounting rails into brackets.
Position the correct depth mark at the bottom edge of the
joist based on the thickness of your sheetrock.
5/8
1/2
5/8
1/2
C13
C14
Mark position of screws by using holes as a template.
41943-01 1/13/2006

C17
C18
C19
C20
12
C15
C16
Drill a hole in the center of each outline. Insert screws, leaving space between the screw head
and the joist. Screws are not provided.
Attach the rails onto the screws. Tighten screws.
Connect 4” duct and vent to the outside. Tape joints.
If ducting does not fit securely, an adapter may
need to be purchased.
Route wires through the strain relief.
41943-01 1/13/2006

C21
A
3 Pin
2 Pin
Fan Motor
Light Light
Green
Black
Black
White
Black
Black
White
White Bare Copper
Ground
C22
Main Switch 1 (AC In)
Switch 2 (AC In)
*Option Fan & Main Light Together
*Option
13
Tighten the strain relief screws.
Connect wires as shown.
C24
H
G
F
C23
Install the wiring cover plate. Make sure all wiring
connections are inside the box or under the
wiring cover plate.
Connect wiring harness. DO NOT ALLOW THE MOTOR TO
HANG FROM THE WIRING HARNESS.
41943-01 1/13/2006

C25
H
C26
I
C27
ON
OFF
C28
14
Secure the motor by tightening the 2 screws.
Turn on the power source.
Reinstall the motor by inserting the tabs and pushing up
into position. Make sure the wires are not pinched
between the motor and the housing.
Test the motor. If the motor does not run,
check the plug connection.
C29
E1
Go to step
on page 17
to attach grille.
41943-01 1/13/2006

EXISTING FAN
D11
E
D12
15
Existing Construction – accessible only from below
D13
2
1
D14
Route wires through strain relief.
Remove an existing fan and check to make sure the open-
ing is large enough to accommodate the new motor hous-
ing (8”x 8 1/2”).
Move the housing into position above the ceiling
Attach existing ducting to duct connector. Tape joints.
If ducting does not fit securely,
an adapter may need to be purchased.
E
D15
Screw pre-loaded screws into joist or framing.
41943-01 1/13/2006

16
A
3 Pin
2 Pin
Fan Motor
Light Light
Green
Black
Black
White
Black
Black
White
White Bare Copper
Ground
D16
Main Switch 1 (AC In)
Switch 2 (AC In)
*Option Fan & Main Light Together
*Option
H
D18
H
D19
D20
I
Connect wires as shown.
Reinstall the motor by inserting the tabs and pushing up
into position. Make sure the wires are not pinched between
the motor and the housing.
Connect wiring harness. DO NOT ALLOW THE MOTOR TO
HANG FROM THE WIRING HARNESS.
Secure the motor by tightening the 2 screws.
F
D17
G
Install the wiring cover plate. Make sure all wiring
connections are inside the box or under
the wiring cover plate.
41943-01 1/13/2006

17
ON
OFF
D22
D23
E1
Go to step
on page 17
to attach grille.
D21
Test the motor. If the motor does not run, check the plug
connection.
Turn on the power source.
Attaching the Grille
Remove the thumbscrews. Connect wiring harness. DO NOT ALLOW THE FIXTURE TO
HANG FROM THE WIRING HARNESS.
K
E
E1
J
E2
41943-01 1/13/2006

18
Align glass dome and push up.Install fluorescent bulb (Included).
E7
M
Screw finial into position.
E5
E6
L
Attach thumbscrews.
WARNING: To reduce the risk of electrical shock,
all 4 thumbscrews MUST be properly installed.
K
E4
Align posts A, B, C and D (stamped into motor housing) with
posts A, B, C and D (stamped into light fixture). Slide light
fixture over posts.
J
E3
41943-01 1/13/2006

19
Trouble Shooting
Problem: Fan does not come on.
Solution:
• Hunter Fan Bath Ventilators are extremely quiet. To confirm that the fan is running, place your hand near the vents to
feel the air movement.
• Turn power on, replace fuse, or reset breaker.
• Check all plug connections to be sure they are secure.
• Check the wiring to make sure it matches the wiring diagram.
Problem: Light does not come on.
Solution:
• Replace the light bulb with a new bulb.
• Turn power on, replace fuse, or reset breaker.
• Check all plug connections to be sure they are secure.
• Check the wiring to make sure it matches the wiring diagram.
Problem: Fan is noisy.
Solution:
• Check and tighten all fasteners.
• Check the glass to make sure it is secure.
• Check the flapper to make sure it moves freely.
If you need parts or service assistance, please call 888-830-1326 or visit us at our WEB site at http://www.hunterfan.com.
41943-01 1/13/2006

2500 Frisco Avenue, Memphis, Tennessee 38114
Printed in China
41943-01 1/13/2006
Warranty
Hunter Fan Company
Bath Exhaust Fan
LIMITED WARRANTY
Hunter Fan Company makes the following limited warranty to the original user or consumer purchaser of this Hunter bath
exhaust fan:
If any part of your Hunter bath exhaust fan (except for glass fixtures and light bulbs) fails at any time within one year after the date
of sale to you due to a defect in material or workmanship, we will repair or, at our option, replace the defective part free of charge
for parts and labor performed at our nearest service center or at our Service Department in Memphis, Tennessee. After this one-year
period, you will be responsible for all parts and labor costs for repairs on the bath exhaust fan except for motor repairs as
provided below.
If your Hunter bath exhaust fan motor fails at any time within five years after the date of sale to you due to a defect in material or
workmanship, labor and materials to repair the defect will be provided free of charge at our nearest service center or our Service
Department in Memphis, Tennessee. If no replacement part can be provided, we will, at our option, either refund the actual purchase
price of your bath exhaust fan or provide a replacement free of charge. After this five-year period, you will be responsible for all parts
and labor costs for repairs on all parts of the bath exhaust fan.
IF THE ORIGINAL USER OR CONSUMER PURCHASER CEASES TO OWN THE FAN, THIS WARRANTY AND ANY IMPLIED WARRANTY WHICH
THEN REMAINS IN EFFECT, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE, ARE VOIDED. NO WARRANTY, EXPRESS OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE, IS MADE IN RESPECT OF GLASS FIXTURES OR LIGHT BULBS OR THE FINISH ON ANY METAL
PORTION OF THE BATH EXHAUST FAN.
THIS WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES. THE DURATION OF ANY IMPLIED WARRANTY, INCLUDING, BUT NOT
LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, IN RESPECT TO ANY HUNTER
FAN BATH EXHAUST FAN MOTOR OR OTHER FAN PART, IS EXPRESSLY LIMITED TO THE PERIOD OF THE EXPRESS WARRANTY SET FORTH
ABOVE FOR SUCH MOTORS OR OTHER PARTS.
This warranty is voided if your Hunter bath exhaust fan is not purchased and installed in the U.S.A. This warranty excludes and does
not cover defects, malfunctions or failures of any Hunter bath exhaust fan which were caused by repairs by persons not authorized by
us, use of parts or accessories not authorized by us, mishandling, improper installation, modifications or damage to the Hunter bath
exhaust fan while in your possession, or unreasonable use, including failure to provide reasonable and necessary maintenance.
To obtain servicing, contact the nearest Hunter authorized service center of the Hunter Fan Company Service Department, 2500
Frisco Avenue, Memphis, Tennessee 38114. Please contact us before shipping your bath exhaust fan to us. If we authorize you to
ship it to us, you will be responsible for all insurance and freight or other transportation charges to our factory or service center. We
will return your Hunter bath exhaust fan freight prepaid. Your Hunter bath exhaust fan should be properly packed to avoid damage in
transit since we will not be responsible for any such damage. Proof of purchase is required when requesting warranty service. The
purchaser must present the sales receipt or other document that establishes proof of purchase.
IN NO EVENT SHALL HUNTER FAN COMPANY BE LIABLE FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES.
SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR THE EXCLUSION OR LIMITATION OF
INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSIONS MAY NOT APPLY TO YOU.
THE WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE .