Huntleigh Tx 150 User manual

Moving and Handling
Products Division

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Contents
The Huntleigh Tx 150 illustration 4
Intended use 5
Assembly illustrations 6
Assembly instructions 7
Disassembly instructions 8
Operating procedures 9
Daily check list 13
Lifting operations 14
Care of the Tx 150 hoist 17
Maintenance 18
Slings for the Tx 150 22
Troubleshooting guide 24
User spares 25
Technical specifications 26
Symbols 28
Warranty and Service 29
Warnings and Cautions
WARNINGS given in this manual identify possible hazards in conditions
or procedures which, if not followed correctly, could result in death,
injury or other serious adverse reactions.
Cautions given in this manual identify conditions or procedures which, if
not followed correctly, could result in equipment failure or damage.

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The Huntleigh Tx 150 Hoist

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1. Intended Use
The Tx 150 is a mobile hoist designed as an aid to assist carers in moving
and handling clients safely and efficiently. It is primarily intended to be
used for transfers and is not recommended as a transport device.
2. Applications
The Tx 150 can be used in most applications, including lifting and
transferring from a wheelchair, armchair, bed, bath, shower seat and
toilet. The Tx 150 can also be used for lifting from the floor and for 90º
rotation. It is suitable for clients in the Sitting, Sitting/Recumbent and
Recumbent positions.
Huntleigh Healthcare promotes safe Moving and Handling
practices and recommends the Tx 150 is used only by a
competent person who has read and fully understands the
User Guide. The User Guide is an important document and
forms part of the LOLER Thorough Examination. It should be
readily available for reference at all times
3. Unpacking
Remove the Tx 150 from the packing box.
WARNING: Some of the component parts are heavy and you
may require some assistance in lifting them from the box.
The packing box should contain the following parts:
Wheeled base assembly.
Spreader bar assembly
Jib
Mast and controller assembly
Electric actuator
Handset
Battery pack
Charger Lead
Remote charger
User Guide
If any parts are found to be missing please notify your supplier
immediately.

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Actuator assembly
Jib/Mast assembly
Spreader bar assembly
Sling retainers
Actuator
Jib
Jib
Mast
Mast
Spreader Bar
Jib cover moulding
Pin
Holes
Mast Marker

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4. Assembly Instructions
WARNING: The Tx 150 is designed to be easily assembled,
but before doing so please check that it complies with your
local Moving and Handling guidelines
Assembly instructions
1. Place the base on the floor and apply the brakes on the rear castors.
2. Fit the mast over the spigot in the centre of the base. Make sure the
mast is fully engaged with the spigot by checking the engagement
label on the face of the mast. Fully tighten the mast retaining knob.
WARNING: Avoid trapped fingers – Keep fingers away from
the end of the mast when fitting to the spigot.
3. Fit the electric actuator to the mast. The lower mounting point on the
actuator is slotted. Align the actuator slot with the pivot pin on the
mast (see illustration page 6) and fully engage. The actuator can now
be swung into the upright position and leant against the mast.
WARNING: Avoid trapped fingers – Keep fingers away from
the open end of the actuator pivot when fitting to the mast
pivot.
4. Fit the jib to the mast. One end of the jib is slotted and this engages
with the pivot pin at the top of the mast. Align the slot in the jib with
the flat parts of the pivot pin (see illustration page 6) and fully engage.
The jib can now be rotated into the normal working position. Snap jib
cover moulding into place.
WARNING: Avoid trapped fingers – Keep fingers away from
the end of the jib when fitting to the pivot pin.
5Fit the actuator top mounting to the jib. Remove one keyring from the
pin in the actuator mounting plate on the jib. Remove the pin. The
actuator mounting plate on the jib now fits into the slotted end of the
actuator. Align the pin holes. Re-fit the pin and replace the keyring.
6Attach spreader bar to jib. Push down the safety latch on the spreader
bar mounting point and slide the slotted sides over the mounting pin at
the end of the jib (see illustration page 6). Release the safety latch and
check the spreader bar is fully engaged with the jib pin and free to
swing and rotate.
7Electrical connections.
Leg actuator lead (Black) from crossmember cover – plug into socket
2 on the underside of the control box.

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Handset – plug into indexed socket on the underside of control box.
Jib actuator – plug lead (White) into socket 1 on the underside of the
control box. Check function of handset controls.
WARNING: Make sure both keyrings on the actuator mounting
pin are present and are correctly fitted.
8Release the brakes on the castors. The hoist is now ready to use
Disassembly of Hoist.
1. Operate the spreader bar safety latch and remove the spreader bar
assembly from the mounting point on the jib.
2. Lower the jib to the lowest working position.
3. Remove one keyring from the pin holding the actuator to the jib.
Remove the pin.
4. Disengage the jib from the actuator and lean the actuator back against
the mast. Lower the jib fully.
5. For safekeeping, fit the actuator pin through the actuator mounting
plate on the jib and secure with the keyring.
6. Pull back the moulding covering the jib/mast pivot.
7. Swing the jib over on the pivot until the alignment mark on the jib
label lines up with the pin holes in the handle (see page 6). Remove
the jib from the pivot.
8. Unplug all leads from the control box.
Caution: The actuator is not retained in any way at this point –
only leant against the mast. Hold the actuator to prevent it
from falling forward while unplugging.
9. Swing the actuator forward, parallel to the floor, and disengage from
the mounting point.
10.Remove the battery pack from the control box – pull up on the latch at
the top of the battery pack and pull the pack away from the mast.
Caution: The battery pack is heavy – make sure you have a
firm hold of the battery pack before lifting it from the control
box.
11.Slacken the mast-locking knob and lift the mast from the base.
12.This is as far as the hoist can be disassembled without the use of tools.

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5. Operating Procedures
Safety Precautions
The operation and use of the Huntleigh range of client lifting hoists is
simple and straightforward. However, in such a critical area of care a few
safety precautions should be observed to ensure problem free lifting.
•It is important the carer is familiar with the controls and safety
features of the hoist and sling before starting any lifting operations.
•Do not overload the hoist. The safe working load is clearly marked on
the hoist and is stated in the User Guide.
•The hoist is for lifting persons, it should not be used for any other
purposes.
•Do not push a loaded hoist over rough or uneven ground.
•Do not attempt to negotiate a slope exceeding 5°.
•Do not push a loaded hoist over an obstruction that the castors cannot
easily ride over
•Do not bump a hoist down steps, loaded or unloaded.
•Use the handles to manoeuvre the hoist.
•If the hoist is difficult to manoeuvre because of the floor covering
seek additional help.
•Do complete the Daily Check (see Section 6) before using the hoist.
•Do follow a regular routine for charging the hoist.
•Do not continue with a lift if the battery alarm is sounding. Lower the
client and place the hoist on charge.
•Do not use a sling unless it is approved by the manufacturer for use on
the hoist or an unapproved combination has been assessed by a
competent prescriber.
•Do not attempt to lift a client positioned outside the wheelbase of the
hoist.
•Always release the castor brakes before starting a lift.
•Regularly have the hoist thoroughly examined and serviced.
Leg adjustment: The leg adjustment is controlled from the handset.
There are four push buttons, the lower pair are for leg adjustment. The
left button opens the legs and the right button closes them. The amount of

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opening or closing depends on how long the buttons are depressed. The
actuator will cut out when the extremes of travel are reached.
Note: The leg opening feature is for access around
wheelchairs, armchairs, toilets etc. When moving a client the
legs should be returned to the closed position as soon as
practical. This will greatly assist in manoeuvring the hoist.
Braking
The rear castors are fitted with foot operated brakes. The brakes are
provided for parking only and should never be used during lifting
operations. Push down (see A) to lock, strike (see B) to release.
WARNING: The brakes should always be set when the hoist is
left unattended. This will prevent the hoist from moving if
clients, who may be unsteady on their feet, use it as a
support.
Raising and lowering.
Raising and lowering is controlled from the handset. The handset has four
push buttons, the upper pair are for raising and lowering the jib. The
buttons are marked with directional arrows. In either direction the hoist
will stop the moment the button is released.
Note: Avoid unnecessary raising and lowering, this will help
to prolong battery life.
Emergency lowering
The Tx 150 is provided with both an electrical and a mechanical
emergency lowering. Electrical emergency lowering is achieved by
pushing a pointed probe, such as a pen tip, into the small aperture marked
“EMERGENCY” on the front of the control box.
If this fails to operate then the jib can be lowered by pulling up the red
moulding on the actuator itself.

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Note: This device is purely mechanical and will slowly lower
the jib provided a weight of at least 50 kg is attached to the
spreader bar.
Low battery indicators
If the hoist is used for long periods without charging the LED on the
handset will illuminate, accompanied by an audible bleep each time the
“UP” button is pressed. When this occurs, suspend lifting operations and
place the battery pack on charge immediately. There is also a battery state
indicator LCD on the front of the control box. This gives the actual
battery capacity and indicates the level of charge in the battery.
Emergency Stop button
To operate the emergency stop switch, press the red button on the control
box. This will isolate all the electrical systems and bring the hoist to a
halt. To reactivate; twist the red button clockwise and allow the button to
return to the out or on position.
Charging
The Tx 150 has a charger incorporated into the control box. This allows
the battery to be charged without the need to remove it from the hoist.
The battery can still be removed for charging away from the hoist if
required, using the remote charger.
WARNING
Do Not Charge the Battery in a bathroom, shower room,
hydrotherapy or swimming pool areas
Charging away from the hoist.
1. Removal of battery pack: Lift the battery retaining latch at the top of
the battery and pull the pack towards you to disengage from the
control box.
2. Plug the charger unit output plug into the socket in the base of the
battery pack.
3. Plug the charger unit into a mains socket and switch on.
4. The battery will be charged automatically.

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Charging on the hoist
Plug the mains plug into a convenient mains socket. Note: Check the
other end of the mains lead is securely plugged into the socket in the base
of the control box.
Switch on the mains socket.
The green and orange light on the control box will illuminate. When the
battery is sufficiently charged the orange light will be extinguished.
Switch off mains socket, the green light will go out indicating the power
is off.
The mains lead can now be unplugged from the control box and the
mains socket.
Important Notes
•The battery pack will take approximately 4-5 hours to recharge using
the integral charger and approximately 9-10 hours to charge from the
remote charger
•The hoist will not operate when on charge. This is an intentional
safety feature.
•Do not switch off at the mains and leave the mains plug still plugged
into the socket. This will drain the battery. Switch the mains off and
return the mains plug to the mast storage point.
•Do not wheel the hoist away with the mains lead still connected.
•Please plan daily recharging of the hoist, for example, overnight. This
will not harm the charger in any way and the batteries cannot be
“overcharged”. Regular charging will help to maximise performance
and maintain battery life
CHARGER
BATTERY
PACK
CHARGING
SOCKET
CONTROL BOX
CHARGING
SOCKET
MAINS
PLUG
Charging sockets for integral and remote charging

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6. Daily Check List
The operation of the Tx 150 is simple and straightforward, however, it is
important to make sure the hoist is in good working order before lifting a
client. Following is a Daily Check List which will help to ensure a
problem free lifting operation.
•Check the hoist moves freely on the castors and the brakes are
functioning. Note: Before moving the hoist check it is not plugged
into a wall socket for charging
•Check the spreader bar is firmly attached to the jib and is free to rotate
and swing.
•Confirm the hooks on the spreader bar are not excessively worn.
•Confirm the sling retainers are in place and functioning.
•Check the keyrings are present and correctly fitted.
•Check the emergency stop button is operating.
•Check the actuator raises and lowers.
•Confirm the mast is fully engaged with the base spigot.
•Check the mast retaining knob is fully tightened.
•Confirm the battery alarm is not sounding. Note: If the alarm is
sounding place on charge immediately
•Confirm the leg opening is functioning.
•Examine the sling for frayed straps, damage or tears to the fabric.
Check stitching, particularly on the strap attachment points. Note: If
in any doubt – Do Not use the sling.
•Check for sharp edges caused by damage, missing parts or wear. Do
not use hoist until hazard has been eliminated.
WARNING:
The hoist should not be used on inclines greater than 5°
°°
°

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7. Lifting Operations
WARNING:
Ensure the sling straps are retained in the spreader bar hooks
by the sling retainers before lifting.
Lifting from a Chair
•Position the sling around the patient, widening the hoist legs to allow
them to surround the chair.
•Lower the jib and hook the sling onto the spreader bar, ensuring that
all straps are attached.
•Lift the patient slightly off the chair, then stop and ensure that the
sling is comfortably positioned.
•Once the patient is comfortable, continue lifting until they are clear of
the chair.
•Withdraw the hoist.
•Stop and close the legs to the standard position for maximum safety
during transit.
To place a patient in a chair, simply reverse the process:
•Widen the hoist legs and position the hoist around the chair.
•Ensure that the patient is correctly aligned above the chair and gently
lower.
•Make sure that the patient is correctly positioned at all times during
descent.

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Lifting from a bed
•Roll the patient onto the sling, using the same technique as for a draw
sheet.
•Manoeuvre the hoist under the bed.
•Lower the jib sufficiently to secure the sling to the hoist and attach all
straps of the sling to the spreader bar.
•Lift the patient slightly off the bed and ensure that the sling is not
causing discomfort. If so, return the patient to the bed and reposition
the sling. Once satisfied with the position, begin lifting again.
•When the patient is sufficiently clear of the bed, pull the hoist away
slowly.
To place a patient on a bed, simply reverse the process:
•Push the hoist under the bed and ensure that the patient is correctly
aligned over the bed.
•Gently lower the patient.
•Make sure that the patient is correctly positioned at all times during
descent.
WARNING
The hoist should not be used on inclines greater than 5°

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Lifting from the Floor
•Ensure that the patient is well enough to be lifted before attempting
movement.
•Slide the sling carefully under the patient.
•Approach the patient with the open end of the hoist and lift the
patient’s legs over the base of the hoist. Protect the patient’s legs
with a cushion or similar soft object.
•Lower the jib and attach the sling straps to the spreader bar.
•Lift the patient gradually, making sure at all times that the sling is
comfortable and that the patient is fully supported. If so, continue
to lift as required.
For further guidance, see label on sling or Sling User Guide -
available from Huntleigh Healthcare upon request.
Caution: When lifting from the floor make sure the sling
straps have not been passed under the legs of the hoist by
mistake

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8. Care of the Tx 150
Cleaning
WARNING:
Before cleaning make sure the hoist is disconnected from
mains power supply
Gloves and protective clothing should always be worn when
carrying out cleaning procedures.
All surfaces can be cleaned by wiping with a soft cloth moistened with
hot water and a mild detergent. Rinse with a cloth moistened with clean
water, dry with paper towels.
To remove potentially infectious material such as body fluids, or when
used by a client with a known infection, clean afterwards with NaDCC
(e.g. Precept, Actichlor) at 10,000 ppm of available chlorine. Rinse and
dry. The Huntleigh Infection Control booklet is available on request.
Cautions
Avoid wetting electrical contacts, plugs, sockets etc.
Do Not use Hypocarbonate or Phenol based cleaning agents
Do not use abrasive compounds or pads.
Tests show undiluted Dettol may damage paint and plastic
parts if prolong contact is allowed.
Spreader bar cover. The spreader bar cover can be removed for
cleaning. The cover is retained by four plastic rivets. These can be
removed by pulling up on the heads and withdrawing complete rivet from
the cover. The rivets can be reused to secure the cover
Slings. See label on sling or Sling User Guide - available from
Huntleigh Healthcare on request.
Care of the Batteries. Please plan daily recharging of the hoist, for
example, overnight. Ideally the hoist should be placed on charge
whenever not in use. This will not harm the charger in any way and the
batteries cannot be “overcharged”. Regular charging will help to
maximise performance and maintain battery life.
WARNING
Never dispose of the battery pack in fire as this may cause it
to explode. If in doubt, contact Huntleigh Healthcare.

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9. Maintenance
Huntleigh Healthcare recommend the Huntleigh range of patient lifting
devices and lifting accessories receive a thorough six-monthly
examination and test. We recommend the examination and test is carried
out by a competent person. This product should also receive a full service
once a year.
Huntleigh Healthcare can offer this after sales care, please ask for our
Flexi-Serve brochure, which contains details of the full range of service
and maintenance contacts on this product.
This is in line with the requirements of No2307 Health and Safety: The
Lifting Operations and Lifting Equipment Regulations 1998 (LOLER)
The examination, tests, servicing and repairs should be carried out
according to the recommendations detailed in the hoist Service Manual
which is available upon request.
IMPORTANT
During the 12-month warranty period, the electrical
components must not be opened or tampered with, as this
will invalidate the warranty.
WARNING
Use only Huntleigh Healthcare approved parts for repair or
replacements.
First Line Maintenance (For more detail please refer to Service Manual)
Spreader Bar
Check for:
•Freedom of rotation and swing.
•Wear on the spreader bar/jib suspension point
•Wear on the central pivot.
•Secure attachment to the jib.
•Effective function of the safety latch
•Excessive wear on the sling hooks.
•Sling strap retainers effective function.
Maintenance – lubricate main suspension point and central pivot. Replace
missing or damaged parts.

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Jib:
Check for:
•Minimal side movement of the jib and alignment with the centreline
of the hoist
•Jib is free to rotate on the jib/mast pivot.
•Wear on the jib/mast pivot.
•Wear on the actuator mounting plate and retaining pin
•Correct fitting of the keyrings on the actuator retaining pin.
•Damage to jib end mouldings.
Maintenance – lubricate jib/mast pivot and actuator mounting. Replace
missing or damaged parts.
Mast:
Check for:
•Mast fully engaging with the mast spigot.
•Correct operation of the mast-locking device.
•Wear on the actuator mounting point.
Maintenance – lubricate the actuator mounting point. Replace missing or
damaged parts.
Electric controls, plugs and sockets.
Check:
•Emergency Stop button cuts all power. Confirm power is restored
when the switch is reset
•Handset for correct functioning – raise/lower and leg opening.
•Fit of the hand control plug and socket.
•For damage to charging socket.
•Functioning of the emergency descent button.
•Fit of actuator plugs and sockets
•For damage to cables and leads
Maintenance – Replace missing, malfunctioning or damaged parts.
Electric actuator.
Check:
•Smooth operation in both directions.
•Power cuts out at the ends of travel.
•For unusual noise which may indicate future break down
•Correct functioning of actuators fitted with an emergency down
mechanism.
•Anti-crush precautions are operational.
Maintenance – No first line maintenance required. Replace if
malfunctioning.

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Batteries and Charging unit.
Check for:
•Low battery alarm when operated. If sounding, place on charge and
confirm charging is taking place.
•The fit of the charger plug to the hoist charging socket.
•Hoist inoperative when the charger is being used.
•Charger unit is charging the hoist.
•Mains plug fitted with the correct rated fuse.
•Damage to the input and output lead wiring
Maintenance – No first line maintenance required. Replace parts if
malfunctioning.
Leg adjustment
Check for:
•Correct operation of handset and confirm smooth opening and closing
of both legs.
•Excessive movement of the legs. Investigate cause.
•Legs are parallel to each other and the centre line of the hoist.
Maintenance – Replace missing, malfunctioning or damaged parts.
Lubricate the actuator pivot point.
Leg pivots
Check for:
•Freedom of leg pivot. Any stiffness must be investigated. Strip out the
leg pivots and lubricate with a light mineral-based grease if in any
doubt.
•Excessive play in the leg pivots.
•Leg pivots are retained securely.
Maintenance – Replace missing, malfunctioning or damaged parts.
Lubricate the pivot points.
Castors
Check:
•All castors for firm attachment to the legs.
•For free rotation of the castor and the wheels.
•For threads, hair or fluff around the wheels or swivel. Remove any
build up.
•For correct operation of the brakes.
•Check leg buffers for damage.
Maintenance – Replace missing, malfunctioning or damaged castors.
Lubricate swivel and axle bearings.