Hurley Marine H30 Operator's manual

Hurley Marine, Inc. • 2717 No. Lincoln Road • Escanaba, MI 49829 USA
HURLEY H3O & H3O+
ELECTRIC WINCH
(12VDC)
Instruction Manual & Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important safety and operating
instructions for the operation of this winch.
CAREFULLY READ THESE INSTRUCTIONS BEFORE
INSTALLING OR USING PRODUCT.

EXTREME CAUTION SHOULD BE USED WHEN OPERATING THIS SYSTEM TO PREVENT
SERIOUS INJURY
• Do not exceed load capacity.
• Be aware of dynamic loading!
• Keep 5 full turns of line on reel at all times.
• Do not maintain power to the winch if the motor stalls.
• Wear approved safety goggles during operation.
• Do not disengage clutch under load. Engage clutch before starting.
• Disconnect the winch from the battery when not in use. Failure to do so will shorten the battery life.
• Stay out of the direct line that the winch strap is pulling. If it slips or breaks, it will “whiplash” along
this line. Place heavy rag or carpet over strap span to help absorb the force released if the strap
breaks.
• Do not use for lifting or moving people. Use as intended only. Do not lift items vertically or use for
other purposes. Prevent entanglement. Do not wear loose clothing or jewelry, as they can be caught
in moving parts. Non-skid footwear is recommended. Wear restrictive hair covering to contain long
hair.
• Inspect before every use; do not use if damaged or loose parts. Examine the winch for structural
cracks, bends, damage, frayed or cut strap, and any other conditions that may affect the safe
operation of the winch. Do not use the winch even if minor damage appears.
• Keep children and bystanders away while operating. Distractions can cause you to lose control.
• Do not power the Carabiner all the way into the fairlead or winch drum.
• People with pacemakers should consult their physician(s) before use. Electromagnetic fields in
close proximity to a heart pacemaker could cause pacemaker interference or pacemaker failure.
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Winch Line
The 3/16” (5mm) AmSteel®-Blue line is a torque-free 12-strand single braid that yields the maximum in
strength-to-weight ratio and, size for size, is the same strength as steel-yet it floats. AmSteel®-Blue outlasts
wire 3:1, making it an excellent winch rope. It has extremely low stretch and superior flex fatigue, wear
resistance and is UV stabilized. A Samthane coating enhances the abrasion and cut resistance. 3/16 Amsteel
is Rated for an Average Strength of 4,900lbs.
• Ensure fairlead (winch line) is in overwind orientation, so that the winch line enters and exits the winch at the
top of the drum.
• The winching line must be properly coiled under tension to be able to support a load without slipping or
damage.
Clutch Operation
The position of the pin in the shaft determines
whether the clutch is engaged or not.
To Change Clutch Positions
a. Pull clutch knob out.
b. Turn it 90° while it is pulled out, then release it.
Caution: Do not disengage clutch under load.
Wireless Remote (Transmitter) Control Operation
Activate the Remote by pressing the ON/OFF button for 3 seconds until LED lights up.
Press EXTEND or RETRACT to operate winch.
To turn off the Remote, keep pressing the ON/OFF button for 3 seconds until LED turns
off. The Remote will automatically power off in 2 minutes if it is not used.
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Battery
READ AND UNDERSTAND ALL SAFETY INFORMATION BEFORE USING THIS PRODUCT. Failure to
follow these safety instructions may result in ELECTRICAL SHOCK, EXPLOSION, FIRE, which may result in a
SERIOUS INJURY, DEATH, or PROPERTY DAMAGE.
Product is an electrical device that can shock and cause serious injury. Do not cut power cords. Do not
submerge in water or get wet.
Disconnect the winch from the battery
when not in use.
Failure to do so will shorten the battery life.
Key Specifications:
Battery Capacity: 20000mAh
Outlet Voltage: 12V
USB Output: 5V-2.4A/2.4A（Max)
Charging Mode (Input): 15V/1A
Current: 400A (Low) 800A (Peak)
Operating Temperature Range:
-20℃ to 60℃/ -4℉ to 140℉
~ Important Safety Warnings ~
Minors. If the product is intended by “Purchaser” to be
used by a minor, purchasing adult agrees to provide
detailed instructions and warnings to any minor prior to
use. Failure to do so is the sole responsibility of the
“Purchaser,” who agrees to indemnify Hurley Marine for
any unintended use or misuse by a minor.
Handling. Handle product with care. The product can become damaged if impacted. Do not use a damaged
battery, including, but not limited to, cracks to the casing or damaged cables. Do not use product with a
damaged power cord. Humidity and liquids may damage product. Store and operate product in dry locations.
Do not operate product if it becomes wet. If product is already operating and becomes wet, disconnect it from
the battery and discontinue use immediately. Do not disconnect the product by pulling on the cables - pull only
the connector.
Modifications. Do not attempt to alter, modify or repair any part of the product. Disassembling product may cause
injury, death or damage to property. If product becomes damaged, malfunctions or comes in contact with any
liquid, discontinue use.
Location. Do not operate the product in a closed-in area or an area with restricted ventilation. Do not operate
if the battery becomes excessively warm.
Storage. Store your product on a secure surface so it’s not prone to falling. Store your product in a dry
location. Never exceed 176℉ (80℃) under any condition.
The Battery. The built-in lithium-ion battery in the product should be replaced only by Hurley Marine and must
be recycled or disposed of separately from household waste. Do not handle a damaged or leaking lithium-ion
battery. Never dispose of battery in household trash. Always take used batteries to your local battery recycling
center. If the product battery is excessively hot, emitting an odor, deformed, cut, or is experiencing or
demonstrating an abnormal occurrence, immediately stop all use and contact Hurley Marine.
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Charging Battery Pack. Charge the product with the included charging power adapters only. Using damaged
cables or chargers, or charging when moisture is present, can result in electric shock. Using generic or third-
party power adapter may shorten the life of your product and cause the product to malfunction. Hurley Marine
is not responsible for the user’s safety when using accessories or supplies that are not approved by Hurley
Marine. Always allow adequate ventilation when charging. Over time, an unused product will self-discharge
and must be recharged before use. The charging indicator will stop blinking when full charged.
Disconnect the winch from the battery when not in use.
Medical Devices. Product may emit electromagnetic fields. Product contains magnetic components which
may interfere with pacemakers, defibrillators, or other medical devices. Consult with your physician prior to
use if you have any medical device including pacemakers. If you suspect the product is interfering with a
medical device, stop using the product immediately and consult your physician.
Medical Conditions. If you have any medical condition that you believe could be affected by product, including
but not limited to; seizures, blackouts, eyestrain or headaches, consult your physician prior to use of product.
The use of the integrated high-powered flashlight contains a light sensitivity hazard. Use of the light in Strobe
Mode may cause seizures in persons with photosensitive epilepsy, which may result in serious injury or death.
Light. Staring directly into the light beam or shine of the flashlight may result in permanent eye injury. The
product is equipped with a high output LED pre-focused lamp that emits a powerful beam at the highest setting.
Cleaning. Power off the product before attempting any maintenance or cleaning. Clean and dry product
immediately if it comes in contact with liquid or any type of contaminant. Use a soft, lint-free (microfiber) cloth.
Avoid getting moisture in openings.
Explosive Atmospheres. Obey all signs and instructions. Do not operate product in any area with a
potentially explosive atmosphere, including fueling areas or areas which contain chemicals or particles.
High-Consequence Activities. This product is not intended for use where the failure of the product could
lead to injury, death or severe environmental damage.
Radio Frequency Interference. Product is designed, tested, and manufactured to comply with regulations
governing radio frequency emissions. Such emissions from the product can negatively affect the operation of
other electronic equipment, causing them to malfunction.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) this device may not cause harmful interference, and (2) this device must accept any
interference received, including interference that may cause undesired operation.
NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a
residential area is likely to cause harmful interference in which case the user will be required to correct the
interference at his own expense.
USING PRODUCT
LED Flashlight
Hold the power button for 3 secs to turn on the flashlight and then change the lighting modes in sequence with
each click. There are 3 LED light modes that appear in the following order: Strong lighting mode, SOS mode
and strobe mode. Red Warning Light Function double-press the power button to turn the red warning light on.
Double-press it again and to turn the red warning light off.
5

Cleaning, Maintenance, and Lubrication
• BEFORE EACH USE, inspect the general condition of the winch and connections. Check for loose
hardware, misalignment or binding of moving parts, cracked or broken parts, damaged electrical wiring,
corroded or loose terminals, and any other condition that may affect its safe operation.
• Examine the winch line. Do not use the winch if the line is frayed or damaged.
• AFTER USE, wipe external surfaces of the winch with clean cloth. Winch is susceptible to corrosion so
proper care is very important to maintain the life of this unit.
• The winch’s internal mechanism is permanently lubricated. Do not open the housing.
• If the winch is submerged replace with a new one.
Troubleshooting
WINCH DOES NOT TURN ON:
• Battery may be discharged and need charging - Always disconnect battery from winch when not in use.
• Ensure remote is powered ON with LED indicator illuminated.
• Check batteries in remote.
• Connections may be faulty or battery voltage is below 10.0 volts. Check all connections and verify voltage.
WINCH OVERHEATS:
• Incorrect power cables and/or bad connections.
• Winch running time too long at one time. Let cool.
HURLEY ELECTRIC WINCH / BATTERY / LIMITED 90 DAY WARRANTY
Hurley Marine makes every effort to assure that this products meet high quality and durability standards, and
warrants to the original purchaser that this product is free from defects in materials and workmanship for the
period of 90 days from the date of purchase. This warranty does not apply to damage due directly or
indirectly, to corrosion, misuse, abuse, negligence or accidents, repairs or alterations outside our facilities,
criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no event
be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential
damages arising from the use of our product(s). THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND
FITNESS.
Charging Electronic Devices
Choose a suitable charging cable and insert the cable into the USB port of the battery pack. Then insert the
other end of the cable into the input port of the cell phone/tablet, click the power button then your device is
being charged.
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7
H3O Electric Winch Assembly
H3O+ (PLUS) Electric Winch Assembly

Hurley Marine, Inc. • 2717 No. Lincoln Road • Escanaba, MI 49829 USA
906. 553.6249 • [email protected] • hurleymarine.com
LIMITED WARRANTY AND LIMITATION OF LIABILITY
All new products manufactured under Hurley Marine, Inc., are warranted to be free from defects in material and
workmanship under normal and proper use for a period of (2) two years from date of shipment from Hurley Marine, Inc.
No claim for breach of warranty will be allowed unless the material or workmanship is found defective within the
warranty period, properly documented by buyer and Hurley Marine, Inc. is notified in writing within 10 days from
failure. This warranty shall not apply to products that have been disassembled, altered, or utilized in a manner not
approved by Hurley Marine, Inc. or subjected to normal wear and tear, abuse, misuse, improper maintenance, negligence
or accident.
CUSTOMER AGREES THAT USE OF THE PRODUCT/SERVICE IS ENTIRELY AT CUSTOMER'S OWN RISK. THE
FOREGOING WARRANTIES ARE EXCLUSIVE AND ARE ACCEPTED BY BUYER IN LIEU OF ANY AND ALL
OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WITHOUT LIMITATION THE IMPLIED
WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE. Buyer’s sole remedy in the
event of a breach of the forgoing warranties is the repair or replacement of the affected product by Hurley Marine, Inc.,
upon the return of the product transportation charges prepaid to Hurley Marine, Inc., and after a charge to buyer for
the use of the product prior to its return. BUYER AGREES THAT IN NO EVENT WILL HURLEY MARINE, INC’S
LIABILITY FOR ALL LOSSES FROM ANY CAUSE, WHETHER BASED ON CONTRACT, NEGLIGENCE, STRICT
LIABILITY, OTHER TORT OR OTHERWISE, EXCEED BUYER’S NET PURCHASE PRICE, NOR WILL HURLEY
MARINE, INC, BE LIABLE FOR ANY SPECIAL, INCIDENTAL CONSEQUENTIAL OR EXEMPLARY DAMAGES.
Under no circumstances is Hurley Marine, Inc. responsible for reimbursement of expenses related to vessel haul-outs,
technician or yard personnel, travel expenses, yacht storage, labor performed during removal and/or replacement of
fixture(s), or shipping costs for replacement parts and/or repairs. These are assumed liabilities of the customer and
part of the terms of sale between Hurley Marine, Inc. and its customer.
The foregoing warranties will continue in effect for so long as the product is serviced and maintained in accordance
with Hurley Marine, Inc. instructions and with genuine Hurley Marine, Inc. manufactured replacement parts. These
warranties may not be altered or amended except by a written instrument signed by buyer and a duly authorized
officer of Hurley Marine, Inc. For warranty or service assistance contact your Hurley Marine, Inc. dealer.
TERMS OF SALE / SHIPPING
RETURN POLICY: If you are dissatisfied with your purchase, contact us within 30 days from the date of product purchase.
Products returned within 30 days of their receipt, unopened in their original packaging and otherwise in new condition
will automatically be exchanged or refunded. A minimum fee of 25% of the price of the product will be charged for
inspection, repacking and restocking for items not returned in their original condition. Other fees may apply
depending upon the condition of the item. Products are not returnable after 30 days.
EXCHANGE / REFUND PROCEDURE:
• All returns must have a copy of a paid invoice, contact information and a brief description of the reason accompanied with the return.
• Properly repack the product in the original packaging and place inside a box suitable for shipping with all the original
enclosures, parts, and accessories.
• Return it with original receipt and postage pre-paid (we do not accept C.O.D.), add appropriate insurance.
• Shipping and packing fees are non-refundable.
Non-Returnable items: Inflatable boats, installed/mounted items, damaged goods, clearance/discount items, used
and/or display items, electrical goods, light bulbs and special ordered items are not returnable, unless defective, and
then for repair/replacement only. If the product is defective you must call Hurley Marine, Inc. within 10 days of
receipt of the product.
DAMAGES GOODS: We thoroughly inspect all items prior to shipment. We suggest that you also thoroughly inspect the