Huskie Tools S-55B Instruction Manual

OPERATING INSTRUCTION MANUAL
S-55B
Manual Hydraulic Cutting Tool

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SPECIFICATIONS
S-55B
Output: 13Ton
Weight: 17 lbs.
Size: 24”L
Jaw Opening: 2”
CUTTING CAPACITIES
Wire Rope 26mm, 1”
Soft Steel Bolts 32mm, 1-1/4”
Rebar, Ground &
Anchor Rod 20mm, 2/4”
Cu/Al Wire 50mm, 2”
ACSR 50mm, 2”
Standard Guy Wire 20mm, 3/4”
Telephone & Lead
Sheathed Cable Do Not Cut
Chain Do Not Cut

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GENERAL INFORMATION
The following steps are guidelines for safe operation of the Huskie cutters. Please take the time to
review them as these are helpful hints that have been accumulated over the years.
1. Stay within the maximum cutting limits of each tool as listed in the specications.
2. Try to keep the cutter head clean. When cleaning, use a spray lubricant to avoid a build up of dirt
and sand which will damage the cutter head.
3. Stop pumping when the blade reaches the extreme end of its advance. If the material being cut
(usually wire rope or soft cables) seems to be cut but does not break free of the tool, this indicates
that the blade is jammed on a small piece of cable. Refer to “troubleshooting” on page three to
free the blade.
4. All Huskie tools require proper care. Occasional cleaning and degreasing in solvent, and
sharpening blade and cutter head, will keep these tools operating without problems.
5. The most common problem encountered is blade breakage. Ninety-nine percent of all breakage
occurs because the cutter head is not securely latched before cutting. If the latch is not secured,
the blade will push open the cutter head and damage both the body head and blade. This causes
the outside ear of the blade to break on an angle. In some cases the whole cutter head may crack
in half. Cutting material that is not specied may also cause blade damage. In time these blades
will fatigue and crack and must then be replaced.
6. There may be a residue of oil present on new tools when they are removed from the original
shipping container
7. If tool is jammed, avoid beating directly on the tool with a hammer, especially avoid attening the
piston cylinder. Use a hammer in conjunction with a block of wood or soft material to free the
blade.
8. All tools can be reconditioned and overhauled. Call factory and obtain an RGA # for returning
tools.
9. If the cutters are used under water, wash them down and lubricate after each use. This whole
operation takes less than ve minutes. It may be helpful to paint new tools with a light color,
corrosion resistant paint.

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GENERAL INSTRUCTIONS CONTINUED
10. Always return tools to their carrying
bag to protect them from sand and
dirt. Extra bags can be purchased.
11. Always carry a spare blade,
preferably attached to the carrying
bag.
12. Use clear hydraulic uid MV-32
available from your dealer or HTI.
13. When cutting, keep area clear of
spectators as hardened metals may
y apart when severed.
14. Always cut the material at a 90
degree angle to the blade. Any other
angle may cause the blade and head
shear to fracture. See illustration
at right.

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TROUBLESHOOTING GUIDE
1. Problem: Small wire strands or pieces of cable or debris get jammed between the cutter head and
blade, not allowing the blade to retract.
Solution: A) Hold release lever down while tapping on the ram with a block of wood and a ham-
mer. If this does not work or tool continues to hang up, proceed to step “B”.
B) Remove blade screw and release the ram. Then disassemble cutter head and remove burrs
from both blade and head shear, using a at grinding stone on the rolled edge. Do not sharpen like
a knife – leave cutting edge at! See illustration on previous page.
2. Problem: Blade is advanced under pressure with no load and the release lever seems to be stuck.
Solution: A) Use both hands to depress lever using body weight and the ground or other strong
surface for support. If this does not work, proceed to step “B”.
B) Lay tool at on the ground or other strong surface and hit release lever with a block of wood and
a hammer to release pressure.
3. Problem: Tool will not advance when handle is pumped.
Solution: A) Remove body handle and check oil reservoir for proper uid level. The oil should be
to the top of the reservoir when the cap is removed. Be sure the tool is fully retracted before
removing cap.
B) After storing for a long period of time, or occasionally when the tool is new, a check ball may be
stuck not allowing it to advance. Invert the tool and rap the cutter head sharply on the ground.
Do this several times, then pump handle to advance the blade.

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1. Before cutting, make sure the material being cut is within the proper cutting capacity of the tool
being used.
2. Open cutter head by lifting latch or removing lock pin, depending on the model being used.
3. Insert material between cutter head and blade and secure latch. It is important that you check the
latch for proper engagement before continuing with the cut. Failure to secure the latch can result
in severe tool damage and personal injury.
4. Align the material at a 90 degree angle to the blade. This will ensure a proper cut with minimal
distortion. If the material is cut at any other angle, severe blade damage may occur. Refer to
diagram in the general instructions for proper alignment.
5. Proceed by pumping handle to advance blade. Once blade has made contact with the material,
check alignment once again for proper angle. Continue to pump handle and cut material.
6. Once the cut is made, the release lever on the side of the tool body can be depressed to retract the
blade. On the model S-85 cutter, the pump handle must be rotated 90 degrees clockwise and then
closed to depress release pin located under the handle.
7. These cutters do not have a by-pass cartridge like our compression tools, so they should be
released once the cut is made and not continued to be advanced. If the tool is advanced under
pressure with no load, it is difcult to release the blade. Refer to the troubleshooting on page three
if this condition occurs.
8. Always wear eye protection and any other specied safety equipment when cutting. Be sure sur
rounding area is clear, as hardened metals may y apart when severed.
9. For EHS guy wire or bridge strand, use models S-24CC or S-32CC only! The use of any other S-
series cutter will result in severe blade damage and may cause personal injury.
10. Model S-85 cutter is designed for use on non-ferrous metals only! Do not cut steel or severe tool
damage and personal injury may occur.
S-SERIES OPERATING INSTRUCTIONS

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Specifications
Model SP-20 SP-24 SP-24CC SP-32 SP-32CC1 SP-35 SP-40 SP-55 SP-85 SP-100
Output 4.4 Ton 7.8 Ton 7.8 Ton 20 Ton 24 Ton 6.2 Ton 6.28 Ton 13 Ton 2.7 Ton 8.3 Ton
Weight 3 lbs. 6 lbs. 21 lbs. 21 lbs. 26 lbs. 8 lbs. 8.5 lbs. 20 lbs. 16 lbs. 29 lbs.
Length 8”L 11”L 14”L 14”L 13.5”L 14”L 12”L 17”L 19”L 24”L
Jaw
Opening .75” .9” .9” 1.25” 1.25” 1.3” 1.6” 2” 3.3” 4”
Capacities
Wire Ropes 20mm 22mm Do Not Cut 32mm Do Not Cut Do Not Cut 20mm 26mm Do Not Cut Do Not Cut
5/8” 7/8” 1-1/4” 3/4” 1”
Soft Steel
Bolts 14mm 20mm 16mm 32mm 26mm 14mm 16mm 32mm Do Not Cut Do Not Cut
9/16” 3/4” 5/8” 1-1/4” 1” 9/16” 5/8” 1-1/4”
Rebar,
Ground &
Anchor Rod
13mm 16mm 16mm 26mm 26mm 13mm 16mm 20mm Do Not Cut Do Not Cut
1/2” 5/8” 5/8” 1” 1” 1/2” 5/8” 3/4”
Cu & Al
Wire 20mm 22mm Do Not Cut 32mm Do Not Cut 800 MCM 40mm 50mm 76mm 3-1/2”
3/4” 7/8” 1-1/4” 1-1/2” 2” 3”
ACSR 20mm 22mm Do Not Cut 32mm Do Not Cut 336 MCM 40mm 50mm Do Not Cut Do Not Cut
3/4” 7/8” 1-1/4” 1-1/2” 2”
Standard
Guy Wire 14mm 16mm 14mm 22mm 22mm 14mm 16mm 20mm Do Not Cut Do Not Cut
1/2” 5/8” 9/16” EHS 7/8” 7/8” EHS 1/2” 5/8” 3/4”
Chain Do Not Cut Do Not Cut 1/4” Do Not Cut 1/2” Do Not Cut Do Not Cut Do Not Cut Do Not Cut Do Not Cut
Comm.
Cables Do Not Cut Do Not Cut Do Not Cut Do Not Cut Do Not Cut Do Not Cut Do Not Cut Do Not Cut 3.35” 4”
Lead Sheath
Cables Do Not Cut Do Not Cut Do Not Cut Do Not Cut Do Not Cut Do Not Cut Do Not Cut Do Not Cut 3.35” 4”
S-SERIES SPECIFICATIONS

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BREAKDOWN