Huskie Tools REC-5750 Instruction Manual

OPERATING INSTRUCTION MANUAL
REC-5750
6.2 TON BATTERY- POWERED FLIP-TOP DIELESS COMPRESSION TOOL
1.5” JAW OPENING

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SPECIFICATIONS
REC-5750
Output: 6.2Ton
Weight: 12 Ibs. with battery
Size: 15.5” L x 13” H x 2.5”W
Jaw Opening: 1.5”
CRIMPING ESTIMATES
BP-80
1/0 Cu/Al 90
500 MCM Cu 110
CONNECTOR RANGE
Lugs and Splices #6 AWG-750 MCM
FEATURES
• OneHandOperation
•Testedupto75kV
•RotationalHead
• RapidAdvance
•ErgonomicallyBalanced
• ErgonomicPistolGripHandle
•WeatherResistantHousing
• AudibleBypasswhenPredeterminedPressure
 isAchieved.
•*DesignedtocrimptoAndersonconnectors&
brand connectors manufactured to ANSI
C119.4
• Flip-TopHeadDesign
• EliminatestheNeedforDies
• 5YearWarrantyonTool,Battery&Charger
BATTERY CARTRIDGE (BP-80)
Battery Type: Lithium Ion
Voltage: 14.4VDC
RatedCurrent: 3Ah
Charge Time: 1 Hour
Dimensions: 3.5”Lx2.7”Wx5.3”H
Weight: 1.25 lbs.
BATTERY CHARGER (CH-90)
InputVoltage: 120VAC
ChargingCapacity: 20VA
Dimensions: 4.5”Lx3.5”Wx3”H
Weight: 1.5 lbs.

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DCCHARGERCORD
CH-DCC
Battery and Charger
• BP-80 Huskie Tools Lithium Ion Battery
• CH-90 Huskie Tools Tri-Chemistry Charger
• ThischargercanchargetheBP-80andALLprevious
 HuskieToolsbatteries,includingtheBP-70,BP-70EI
and the BP-70MH.
• 1 Battery Powered Tool
• 1 Carrying Case
• 1 CH-90 Tri-Chemistry Charger
• 2 BP-80 Lithium Ion Batteries
• 1 Carrying Strap
OPTIONAL ACCESSORIES
KIT INCLUDES

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OPERATING INSTRUCTIONS
CHARGING THE BATTERY
ATTACHING THE BATTERY CARTRIDGE
1.Whilepressingthelatch,pulloutthebatterycartridge.To 
 replacethebatterycartridge,pushthenewcartridgermlyinto
place.
2.Afterinsertingabatterycartridge,checkthatitissecurelyin
 placebypullinggently.Donotpressthelatchwhenpullingthe
cartridge.
TRIGGER AND RELEASE BUTTON
1.Theramadvanceswhenthetriggerispressedandstopswhen
the trigger is released.
2.Toretracttheram,pushthereleasebutton.Theramcontinues
to retract while the release button is pressed.
1. Inserttheplugendintoa120Vpowersource.TheLED(Power)indicatorwillbe
steady green indicating the charger is now in “stand-by” mode and ready to
 chargethebattery.Donotplugthechargerintoageneratorasthiswilllikely 
 causethefuseinthechargertoshort,andwillnotoperate.
2. Tochargeadrainedbattery,insertthebatteryintothecharger.TheLED 
indicator shows a steady amber while charging. A depleted battery will be
 completelychargedinapproximately50-70minutes.TheLEDindicatorwillshow
a steady green when the battery is fully charged.
3. IftheLEDindicatorgoesoutorisashingquickamber,thiscouldbeapossible
 shortinthebatterycircuit,oraproblemwiththechargeritself.Itisbesttoconsult
the factory at 1-800-860-6170forserviceifsuchaconditionoccurs.
4. Fortechnicalquestionsordifcultyinoperation,pleasecallourcustomerservice
department at 1-800-860-6170.

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OPERATING INSTRUCTIONS
COMPRESSION
1. Consult your connector manufacturers recommendations on using a dieless compression
tool with the connector and cable being used. Not all connectors are suitable for dieless tool
applications.
2. Retracttheindentingnibsbypressingthereleasebutton.
3. Positiontheconnector,andcenteritbetweentheindentingnibs.Activatethetriggerand
 advancethenibssotheconnectorisheldinplace.Checkconnectorforcorrectpositioning.
4. Insertthecableintotheconnectorandactivatethetriggeruntil
the compression is completed. A series of clicks will be heard while
 thecompressionisbeingmade,followedbythetoolrunningina
“free” mode. This indicates a completed cycle and a full
compression.
5. Pressreleasebuttontoretracttheindentingnibs.andremovethe
connector from the tool.
TRIGGER AND RELEASE BUTTON
1. Theramadvanceswhenthetriggerispressed
and stops when the trigger is released.
2. Toretracttheram,pressthereleasebutton.The
ram continues to retract while the release button is
pressed.

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IMPORTANT OPERATING PRECAUTIONS
PRECAUTION FOR THE TOOL
1. Check your connector manufacturer recommendations on using a dieless compression tool with
the connector and cable being used. Not all connectors are suitable for dieless tool applications.
2. Always point the tool away from other people.
3.Ifthetoolisstoredforanextendedperiodatatemperatureoflessthan25ºF(-5ºC),thetool 
should be allowed to return to room temperature to ensure smooth operation Use the tool only after
it has been at room temperature for 1 hour.
4.Donotdropthetool.Droppingthetoolmaydamagethehydrauliccircuitandresultinthetoolnot 
functioning correctly.
5.Keeptheheadandramcleanandfreeofdebris.Solventscanbeusedtocleanthehead,but 
should not be used on the plastic body. Use soap and water to clean the body.
1.Donotshortcircuitthecontactsorexposethecartridgetowater,oilorsolvents.
2.Donotdisassembleorattempttorepairthebatterycartridgeordisposeofinare.
3.Donotdroporotherwiseabusethebatterycartridge.
4.Donotleavethecartridgeinlocationswhereitwillbeexposedtoatemperaturegreaterthan140ºF
 (60ºC)foranextendedperiod.
5. The battery has a limited life. When the crimping capacity becomes about 1/2 that of the original
 capacity,thebatteryshouldbereplaced.
6.Ifthebatterycartridgeisstoredwithoutbeingcharged,naturaldrainagewillcausethepowertobe
 reduced.Thebatteryshouldbechargedevery3monthsifnotinuse.
PRECAUTION FOR THE BATTERY CARTRIDGE
PRECAUTION FOR THE CHARGER
1. TheLEDindicatorlightsupamberandremainslitwhentheunitstartschargingabatterycartridge.
The indicator turns green when charging is completed.
2. ThisunitisforchargingbatterycartridgesBP-80,BP-70E,BP-70EIandBP-70MHonly.Donotuse
 thechargerforanyotherdevices.
3. Allow battery cartridges to cool before charging. Allow at least 15 minutes between charges when
 chargingseveralcartridgesinsuccession.
4. Chargebatteriesatanambienttemperatureof50º-95ºF(10º-35ºC).Chargingtimeisapproxi 
 mately50-70minutesfortheBP-80,50minutesfortheBP-70EandBP-70EI,and70minutes 
for the BP-70MH.
5. Nevershortcircuittheoutputterminals.
6. Donotexposethechargertowater,oilorsolvents.

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BREAKDOWN

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REC-5750 PARTS LIST
11 M4 X 20 Screw 558-01 659 PS-8 Pent Seal 16-44 1
12 Housing(R) 558-02 160 P-8Back-UpRing(B.C.) 85-33 1
13 M3 X 6 Screw R150-02 161 Spring(590) R150-23 1
14 TopCover 558-03 162 PS-20 Pent Seal R150-24 1
15 Switch Unit 558-04 163 P-20Back-UpRing(B.C.) 35-18 1
16 LEDHarness 558-05 164 PumpPiston(1) R150-25 1
17 Circuit Board 558-06 165 P-5O-Ring 5N-35 1
18 Strap 558-07 166 PumpPiston(2) 150GM-01 1
19 M3X5Screw(T.P.) ROB-94 167 P-3O-Ring 16-36 1
20 RetainingPlate 458-01 168 ReleaseValveStem ROB-135 1
21 Spring(639) 458-02 169 Spring(678) 558-17 1
22 LeverStopper 558-08 170 Spring(66) 85-40 1
23 3 X 16 Parallel Pin 558-09 171 9/32" Ball 16-40 2
24 Switch Knob 558-10 172 Spring(67) 85-39 2
25 Spring(599) R150-09 173 ValveScrew(10) 410-44 2
26 Housing(L) 558-11 174 P-42O-Ring 9H-17 1
27 Power Unit 558-12 175 RamSpring(388) UC-35 1
28 M4X14Screw(Ni) ROB-128 476 P-28O-Ring 300-21 1
29 Spring(598) R150-13 177 P-28Back-UpRing(B.C.) 55D-03 1
30 Push Pin R150-14 178 Ram UC-36 1
31 ReleaseLever 558-13 179 RetainingScrew UC-12 1
32 4X16DowelPin(G) 24-01 180 P-6O-Ring RB-70 1
33 ReservoirCap 410-55 181 P-6Back-UpRing(B.C.) UC-28 1
34 Magnet ROB-25 182 M4X6Screw(F.P.) 16-42 2
35 OilReservoir(36) R4412-01 183 4X30DrivePin(AW) UC-14 1
36 G-30O-Ring 75-26 184 CamYokeHolder UC-32 1
37 M3 X 16 Screw R150-16 285 3X18DrivePin(AW) RF-33 1
38 ValveBlock R150-17 186 CamYoke UC-33B 1
39 Spring(371) 51-17 187 Spring(390) 6H-11 2
40 3/16" Ball 16-49 388 Nib UC-34 2
41 SI-20Ring 410-74 189 Roller UC-07 10
42 FilterScreen 410-73 190 RollerRetainer UC-08 2
43 Strainer R150-18 191 SideJaw(C) 6H-10C 2
44 ValveCartridge R150-19F 192 M6 X 30 Screw E3-49 2
45 S-8O-Ring R510A-08 193 M4 X 30 Screw ET-46 2
46 P-7O-Ring 16-60 194 Roller 6H-08B 2
47 SEPN4Retainer R150-21 195 Head(1) 6H-07B 1
48 Plug 51-21 196 Head(2) 6H-09B 1
49 P-4Back-UpRing(B.C.) 410-47 197 Pin(156) 6H-02A 1
50 P-4O-Ring 410-48 198 CE-8SnapRing 16-09 2
51 Spring(341) 51-20 199 3X28DrivePin(AW) 38A-01 1
52 7/32" Ball 16-26 1100 Slide Pin 6H-01A 1
53 M4X4Screw(F.P.) 85-47 3101 M3 X 5 Screw UC-37A 1
54 1/8" Ball 40-20 2102 Yoke 6H-04B 1
55 M5X5Screw(F.P.) 510A-05 1
56 5/32" Ball 22-21 1
57 Body 575-01 1
58 3X8DowelPin(D) 610F-11 1
QTY.
NO.
DESCRIPTION
CODE
NO.
DESCRIPTION
CODE
QTY.

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TROUBLESHOOTING GUIDE
PROBLEM CAUSE SOLUTION
MOTORRUNS,BUTTHE
TOOLJAWSWILLNOTAD-
VANCE
InsufcientHydraulicOil ConsultFactoryforRepairSer-
vice
Air Block in Hydraulic System Inverttooltoallowairtoriseto-
wards the top of the oil bladder
DefectiveHydraulicCircuit ConsultFactoryforRepairSer-
vice
MOTORRUNS,TOOLJAWS
ADVANCE,BUTWILLNOT
BUILDPRESSURE
InsufcientHydraulicOil ConsultFactoryforRepairSer-
vice
DefectiveSuctionValveorBy-
pass Cartridge
ConsultFactoryforRepairSer-
vice
MOTORWILLNOTRUNAT
ALL
DefectiveBattery ChargeorReplaceBattery
Bad Contact or Loose Battery
Connections
Check all Connections and
Wires
Misaligned Switch
Check to Make Sure that Switch
is Properly Aligned with Trigger
ConsultFactoryforRepairSer-
vice
TOOLJAWSWILLNOTRE-
LEASE
ToolDidNotCompleteaFull
Cycle and Bypass
Press Trigger and allow Tool
toBypass,ThenReleaseTool
Jaws
Connector is Jammed in Tool
Jaws
PressandHoldReleaseTrigger
While Prying Tool Jaws Apart
ReleaseTriggerisBentorMis-
aligned
ConsultFactoryforRepairSer-
vice