Husqvarna YTH180 TWIN/96041002501 Setup guide

ILLUSTRATED PARTS LIST
MFG. ID NO. 96041002501
CUSTOMER CATALOG NO. YTH180 TWIN
PRODUCT NO. 960 41 00-25
532 41 17-59
47
47

2
TRACTOR - MODEL NO. YTH180 TWIN (96041002501), PRODUCT NO. 960 41 00-25
DECALS
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
KEY PART
NO. NO. DESCRIPTION
6
2
1
3
11
4
10
5
9
8
7
wheel_art_1-vgt
WHEELS AND TIRES
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
17
16 16
1 532 05 91-92 Cap, Valve, Tire
2 532 06 51-39 Stem, Valve
3 532 13 83-36 Rim Assembly, Front
4 532 05 99-04 Tube, Front (Service Item Only)
5 532 10 62-22 Tire, Front 15 x 6-6
6 532 12 49-57 Fitting, Grease (Front Wheel Only)
7 532 19 49-59 Bearing, Flange (Front Wheel Only)
8 532 17 50-39 Cap, Axle (Front Wheel Only)
9 532 12 20-82 Tire, Rear 20 x 10-8
10 532 12 49-26 Tube, Rear (Service Item Only)
11 532 13 83-37 Rim Assembly, Rear
- - 532 14 43-34 Sealant, Tire (10 oz. Tube)
14
12
1 581 57 91-01 Decal, Cutfinger Warning
3 581 57 92-01 Decal, Warning Symbol
4 532 14 08-37 Decal, Brake Parking
5 581 57 81-01 Decal, Warning Symbol CE
7 532 15 97-37 Decal, Brake/Clutch Symbol
8 581 58 00-01 Decal, Mower Sch.
9 532 14 50-05 Decal, Battery Dnge/Poi
10 532 15 97-36 Decal, Hot Muffler
11 581 57 97-01 Decal, Warning Engine
12 532 17 83-02 Decal, Operator Cruise Control
13 532 40 44-84 Decal, Steering Whl
7
14 532 40 86-00 Decal, Panel Side
16 532 40 28-32 Decal, Hood Logo
17 532 41 17-81 Decal, Replacement
- - 532 16 69-60 Decal, Bypass
- - 532 16 25-98 Decal, Load Limit
- - 532 40 17-71 Pad, Footrest, LH
- - 532 40 37-73 Pad, Footrest, RH
- - 532 40 85-16 Manual Oper. Euro
- - 532 40 85-17 Manual Oper. Scand
- - 532 40 85-18 Manual Oper. E-Bloc
- - 532 40 85-19 Manual Oper. Baltic
14
13
91
10 10
3
4
8
11
5
27
27

3
NOTES
M
FUSE
STARTER
SOLENOID
BATTERY
ELECTRIC CLUTCH
CLUTCH/BRAKE
(PEDAL UP)
REVERSE SWITCH
(NOT IN REVERSE)
SEAT SWITCH
(NOT OCCUPIED)
SHORTING
CONNECTOR
CHASSIS
HARNESS
IGNITION
UNIT
HOUR
METER
REGULATOR
CHASSIS HARNESS
CONNECTOR
(MATING SIDE)
DASH HARNESS
CONNECTOR
(MATING SIDE)
LIGHT
SWITCH
HEADLIGHTS
STATOR
FUEL
LINE
FUEL SHUT-OFF
SOLENOID
(IF EQUIPPED)
JUNCTION
CONNECTOR
PTO SWITCH
(DISENGAGED)
S
M
B
G
L
2
3
1
6
A2
A1
M
6
3
52
41
6
5
4
3
2
1
SPARK
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
28 VOLTS AC @ 3600 RPM (REGULATOR DISCONNECTED)
CHARGING SYSTEM OUTPUT
9-16AMPDC@3600 RPM
(OPTIONAL)
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE RE-INSTALLED TO
PROPERLY SECURE YOUR
WIRING.
SCH12
IGNITION SWITCH
CIRCUIT
POSITION
OFF
B+A1
RUN/OVERRIDE
B+S+A1
START
M+G+A1
B+A1
RUN
“MAKE”
L+A2
POWER OUTLET
(OPTIONAL)
12V
A
AMMETER
(OPTIONAL)
BLACK
BLACK /WHITE
ORANGE
RED
BROWN
BLUE
BLUE
BLACK
BLACK
BLACKBLACK
BLACK
BLACK
BLACK
BLACK
BLACK
BLACK
BLACK
RED
RED
RED
RED
WHITE
WHITE
WHITE
GRAY
GRAY
BLACK
BLACK
B
A
G
H
D
FC
E
PTO SWITCH
B
A
H
D
C
E
BLUE BLACK
TRACTOR - MODEL NO. YTH180 TWIN (96041002501), PRODUCT NO. 960 41 00-25
SCHEMATIC
38
38

4
TRACTOR - MODEL NO. YTH180 TWIN (96041002501), PRODUCT NO. 960 41 00-25
ELECTRICAL
8
1
99
100
91
227
90
28
55
26
43
41
24
27
25
30
33
22
79 21
40
71
34
With Service Minder Option
4646
With 12V Outlet Option
59
103
16
42
T09S
29
141
With Charge Indicator Option
142
(+) (-)
143
32
32

5
TRACTOR - MODEL NO. YTH180 TWIN (96041002501), PRODUCT NO. 960 41 00-25
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 532 16 34-65 Battery
2 874 76 04-12 Bolt Hex Hd 1/4-20 unc x 3/4
8 532 18 64-91 Battery Box
16 532 17 61-38 Switch Interlock
21 532 18 37-59 Harness Socket Light
22 532 00 41-52 Bulb, Light # 1156
24 532 40 02-53 Cable Battery
25 532 19 88-93 Cable Starter
26 532 17 51-58 Fuse
27 873 51 04-00 Nut Keps Hex 1/4-20 unc
28 532 14 54-91 Cable Ground 21" Blk 6 Ga.
29 532 40 15-45 Switch Seat
30 532 19 33-50 Switch Ign
33 532 41 19-35 Key Ign
34 532 11 07-12 Switch Light/Reset
40 532 40 11-04 Harness Ign. Dash
41 817 72 04-08 Screw Thd Cut 1/4-20 x 1/2
42 532 13 15-63 Cover Terminal Red
43 532 19 25-07 Solenoid
46 532 40 17-63 Gauge Hourmeter
50 532 17 46-51 Switch PTO
55 817 06 05-12 Screw Thdrol 5/16-18 x 3/4
71 532 19 42-76 Harness Ign Chassis
79 532 17 52-42 Socket Asm Bulb
90 532 43 53-95 Cover Terminal Battery
91 532 19 02-70 Strap Battery
99 817 67 04-12 Screw Hexwsh Thdrol 1/4-20 x 3/4
100 819 09 14-16 Washer 9/32 x 7/8 x 16 Ga.
141 532 40 40-30 Kit ROS
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
32
32

6
TRACTOR - MODEL NO. YTH180 TWIN (96041002501), PRODUCT NO. 960 41 00-25
CHASSIS
14
214
130
130
37 194
194
181
182
68
68
176
176
176
175
178
165
228
228
183
194
236
235
150
202
203
204
210
208
18
15
25
207
211
209
212
180
217
68
68
213
213
52
218
34
130
130
5
161
36
36
199
162
177
196
221
162
176
176 205
206
58
189
189
chassis-tex_TEX GT HUSQ_103
3
239 238
234
234
137
195
189
189
152
181
237
39
39

7
TRACTOR - MODEL NO. YTH180 TWIN (96041002501), PRODUCT NO. 960 41 00-25
CHASSIS
KEY PART
NO. NO. DESCRIPTION
3 581 05 63-01 Logo
5 532 44 84-43 Dash
14 532 41 10-46 Hood
15 532 19 89-07 Lens LH
18 532 40 86-07 Grille
25 532 19 89-06 Lens RH
34 580 91 08-01 Plate Engine
36 817 06 05-12 Screw 5/16-18 x 3/4
37 532 44 12-08 Fender
52 873 68 05-00 Nut Crown Lock 5/16-18
58 532 19 43-14 Bracket Fender
68 817 49 05-08 Screw 5/16-18 x 1/2
130 532 41 63-58 Screw #10 x 0.750 BOS Thread
137 532 40 75-90 Bumper Dash
150 532 19 85-13 Duct Heat Hood
152 532 19 95-35 Shield Browning/Debris
161 532 40 18-26 Console Fuel Window
162 532 14 24-32 Screw Hex Wsh Hi-Lo 1/4 x 1/2
165 532 19 68-26 Bracket Support Tank
175 532 19 63-04 Crossmember
176 532 40 07-76 Screw 10-24 x 5/8 Rnd Qdrx
177 532 19 52-27 Bushing Steering
178 532 19 97-82 Cargo Asm. Net
180 532 19 54-77 Chassis
181 532 40 30-25 Bushing Mtg. Fender Crgo.
182 532 40 68-59 Dash Lower
183 874 78 05-20 Bolt Hex 5/16-18 x 1-1/4
189 817 00 05-12 Screw 5/16-18 x 3/4
194 873 90 05-00 Nut Lock Hex Flange 5/16-18
195 532 40 41-37 Plug 12v Adapter
196 532 43 97-16 Console Asm. Deck Lift
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
KEY PART
NO. NO. DESCRIPTION
199 532 19 82-59 Plate Deck Lift
202 532 40 30-48 Vent Side Hood RH
203 532 40 30-76 Vent Side Hood LH
204 532 41 66-13 Vent Hood Top
205 532 40 17-09 Skirt Hood Side RH
206 532 40 17-11 Skirt Hood Side LH
207 532 19 71-98 Bezel RH
208 532 19 71-99 Bezel LH
209 532 19 91-30 Insert Hex Top RH
210 532 19 91-31 Insert Hex Top LH
211 532 19 91-32 Insert Hex Bottom RH
212 532 19 91-33 Insert Hex Bottom LH
213 874 76 05-12 Bolt Hex Hd 5/16-18 unc x 3/4
214 532 19 91-45 Clip Retainer
217 532 40 91-67 Rod Pivot
218 532 19 63-95 Hood Stop
221 532 19 89-09 Reflector LH
228 532 19 51-61 Stud Fastner
234 532 40 47-42 Bumper Hood
235 532 40 61-29 Spacer Fender
236 873 93 05-00 Nut Center Lock 5/16-18 unc
237 532 40 37-04 Plug Mount Cargo
238 532 40 86-06 Trim
239 532 11 04-52 Nut Push
39
39

8
TRACTOR - MODEL NO. YTH180 TWIN (96041002501), PRODUCT NO. 960 41 00-25
DRIVE
56
70
74
220
74
213
197
196
186
189
49
187
50
51
52
51
51
231
208 210
170
211
211
166
64
185
188
116
2
2
169
17
33
205
161
35
1
184
167
160
160
42
drive-tex_HYDROGR_fender_16
203
33
163
214
125
215
37
37 183
183
205
222
221
221
160
206
26
207
209
92 125
116
125
125
80
216
185
143
190
99
153
153
29
159
15
15
159
40
40

9
TRACTOR - MODEL NO. YTH180 TWIN (96041002501), PRODUCT NO. 960 41 00-25
DRIVE
KEY PART
NO. NO. DESCRIPTION
KEY PART
NO. NO. DESCRIPTION
1 – – – – – – – – Transaxle, Hydro 354-0510
(400505)(Order Parts from
Transaxle Manufacturer.)
2 532 12 35-83 Key 1/4 x 2.5
15 819 13 13-16 Washer 13/32 x 13/16 x 16 Ga.
17 532 19 72-96 Spring Return Cruise
29 532 19 94-67 Rod, Brake
33 812 00 00-01 Ring E
35 583 86 45-01 Rod, Brake, Park
37 532 12 17-49 Washer
42 532 12 48-72 Cover, Foot Pedal
49 872 11 06-14 Bolt
50 532 19 43-27 Pulley Idler Flat
51 873 90 06-00 Lock Nut 3/8-16
52 532 19 43-26 Idler V-Groove
56 532 14 02-18 V-Belt, Drive
64 532 19 78-65 Shaft Asm. Pedal Brake Control
70 532 43 96-61 Console Asm.
74 532 43 96-61 Screw 1/4 x 1/2
80 532 40 05-07 Bracket Strap Torque
92 874 76 05-20 Bolt Fin Hex 5/16-18 unc x 1.25
99 532 40 66-42 Rod Bypass
116 873 90 05-00 Nut Lock Hex Flange 5/16-18
125 817 00 05-12 Screw 5/16-18 x 3/4
143 817 49 05-08 Screw Thdrol 5/16-18 x 1/2
153 532 12 47-88 Retainer Spring 1"
159 876 02 04-12 Pin Cotter 1/8 x 3/4
160 532 16 94-84 Retainer Clip
161 532 10 57-09 Spring, Return, Clutch
163 532 19 90-00 Rod Pedal Control
166 532 42 91-64 Nut Push .625
167 532 40 52-57 Latch Brake Parking
169 874 49 05-60 Bolt Hex Flghd 5/16-18 x 3.75
170 532 41 34-30 Keeper Belt Centerspan
183 532 13 70-57 Spacer Split
184 532 44 14-55 Handle Parking Brake
185 872 11 06-22 Bolt Rdhd Sqnk 3/8-16 x 2-3/4
Gr. 5
186 532 19 43-21 Spacer Retainer
187 819 13 32-10 Washer
188 532 19 43-23 Link Clutch Ground Drive
189 532 19 43-17 Bellcrank Ground Drive
190 532 19 43-18 Keeper Bellcrank Ground Drive
196 817 00 06-16 Screw 3/8-16 x 1
197 532 19 58-04 Link Clutch Anti-Rotation
203 819 11 11-16 Washer 11/32 x 11/16 x 16 Ga.
205 532 12 17-48 Washer
206 532 44 85-96 Bracket Mount Latch Cruise
207 532 19 78-68 Latch Control Cruise
208 532 19 78-69 Gear Sector Control Cruise
209 532 19 95-92 Rod Control Cruise
210 532 19 78-60 Rocker Asm. Pedal Control
211 532 12 01-83 Bearing Nylon
213 532 40 31-19 Knob Control Cruise
214 532 42 12-63 Pedal Forward
215 532 40 17-23 Pedal Reverse
216 532 19 61-31 Bracket Pulley Idler
220 532 19 89-08 Reflector RH
221 532 40 31-87 Retainer Spring Clip Handle
222 879 21 20-10 Washer 21/32 x 1-1/4 10 Ga.
231 532 40 72-87 Idler V-Groove
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
40
40

10
TRACTOR - MODEL NO. YTH180 TWIN (96041002501), PRODUCT NO. 960 41 00-25
ENGINE
1
92
12
11
41
42
85
9
29
SPARK ARRESTER KIT
92
45
90
37
28
37
21
20
22
62
70
71
86
69
87
2
engine-tex_Kawa-2cyl_20
81
18
15
91
24
24