Hussmann IMPACT D5RRI User manual

D5RRI and D5RRIS
Rear Roll-in Dairy
Instruction for
Installing Ends
1
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
P/N 0435046
February, 2003
PARTS LIST
Item Quantity Description
D5RRI D5RRIS
1. 7 5 Nut Retainer 5/16 -18 (LEFT ENDS ONLY)
2. 1 1 Gasket 1/2x 1 x 180 (4572 mm)
3. 1 1 Gasket 1/2x 15/8x 180 (4572 mm)
4. 1 1 End Assembly
5. 7 5 Flat Washer 5/16
6. 7 5 Lock Washer 5/16
7. 7 5 Cap Screw 5/16-18 x 21/2(64 mm)
8. 7 7 Plug Button
9. 1 1 Silicone Sealer
10. 1 1 Top Rail Starter (for non-metal top rail)
11. 2 2 Top Rail Trim (for metal top rail only)
12. 4 4 Screw 8 - 18 x 1/2SS Torx HD (for metal top rail only)
Optional End Protector
13. 1 1 End Protector
14. 10 10 Phillips Head Sheet Metal Screw 8 x 1/2(13 mm)
Optional End Bumper
15. 1 1 End Bumper Retainer
16. 6 6 Hex Head Sheet Metal Screw 10-16 x 3/4(19 mm)
17. 2 2 Bumper End Cap
18. 1 1 End Bumper
Note: Nut retainers are factory installed in the left end, and alignment pins are factory installed in the right end of each merchandiser.
NOTES:
• Be sure factory-installed nut retain-
ers and alignment pins are in place.
• Install optional shelf kits after end
has been joined.
1Remove front air grille and honeycomb from the appropriate
end as shown in Figure 1.
Front
Air Grille
Front
Honeycomb
Figure 1. Remove Air Grille and Honeycomb
D5RRI
D5RRIS
Merchandisers
®

2LEFT ENDS ONLY: Install Nut Retainers – 1 in
the left-hand end frame as
shown. Remove alignment
pins.
RIGHT ENDS ONLY:
Verify that factory installed nut
retainers are installed in the
right-hand end frame as shown
in Figure 2.
P/N 0435046
Merchandisers
®
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
2
Alignment Pins
1
D5RRI
1
Alignment Pins
D5RRIS
Figure 2. Verify Nut Retainer and Alignment Pin Installation

3Apply Gasket – 2 to the lower assembly as shown in Figure 3.
On upper assembly, apply
Gasket – 3 to cover foam-to-
metal gap at rear and across top
as shown in Figure 3. Apply
Gasket – 3 to rear of uprights
on D5RRIS. Lap gaskets at
corners. Check that there are no
gaps between gasket and case.
• Do not stretch gasket,
especially around corners.
• Do not butt gaskets; always lap
joints.
• Remove paper backing after
gasket is applied.
• Gasket has high tack adhesive
and must be properly placed the
first time.
Installing Ends on D5RRI and D5RRIS
Rear Roll-in Dairy Merchandisers P/N 0435046
3
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
Optional
Low Front
3
Standard
2
2
Note: Case To Be
Sealed And
Gasketed As Shown
3
21/2in. x 1/2x 60
1/2in. x 15/8x 120
2
3
D5RRIS
Figure 3. Apply Gaskets
D5RRI
Optional Low Front Standard Front

4Fasten End Assembly – 4 to merchandiser using
Flat Washer – 5,
Lock Washer – 6 and
Cap Screw – 7 as shown in
Figure 4. Tighten until gaskets
are compressed.
After end assembly has been
tightened, insert
Plug Button – 8.
P/N 0435046
Merchandisers
®
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
B
CG
D
E
F
A
Nut Retainer
7 Places for D5RRI and
5 Places for D5RRIS
Tighten Cap Screws in
order Shown
1
5678
4
4
Figure 4. Fastening End

5Apply a bead of Silicone – 9 where end and case join as
shown in Figure 5. Replace
honeycomb when silicone is dry.
Installing Ends on D5RRI and D5RRIS
Rear Roll-in Dairy Merchandisers P/N 0435046
5
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
Apply Silicone Bead
Silicone Gun
Silicone Gun
Apply Silicone Bead
D5RRI
D5RRIS
9
9
Figure 5. Applying Silicone

FOR METAL TOP RAIL,
GO TO STEP 9.
Non-metal rail only.
6Starting at the left end of the line-up, position the
Top Rail Starter – 10 as
shown in Figure 6.
Push the bottom portion of the
short top rail section down over
the color panel. It helps if you
lift the top with your other hand
as shown in Figure 7. You will
hear and feel the trim “snap”
into place.
NOTE: The trim must “snap” to be
properly positioned.
Use one hand to push the top
rail toward the rear of the case
while using the other hand to
“snap” the top section down
over the back edge as shown in
Figure 7. Again, be sure it
“snaps” into place.
7Install full length top rail flush with starter and offset across
joint using the same procedures.
Continue installing the top rails
the length of the line up.
Do NOT install last section at
this time.
P/N 0435046
Merchandisers
®
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
6
10
"Snap"
Push Lift
"Snap"
Push
Push
Full Length
Section
Starter Repeat for
remainder
of lineup.
Figure 6. Position Top Rail Starter
Figure 7. Installing Rail
Figure 8. Install Full Length Rails

Once all except the last sections
of the top rail have been
installed, refrigerate the lineup
for at least six (6) hours.
The last sections of top rail
should be kept inside a
refrigerated case or cooler
during this time. This will
allow the top rails to contract.
8Go to the right end of the case and tap the top rail to close any
gaps.
Measure between right end and
installed rail. Cut the last section
of top rail. Use a miter box and
fine-toothed saw to cut last top
rail to length. Install internal
trim flush to right end. Install
the last section of top rail.
Installing Ends on D5RRI and D5RRIS
Rear Roll-in Dairy Merchandisers P/N 0435046
7
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
Top Rail
Starter
Full Length
Top Rail
Merchandiser
Joint
Using Miter Box
Top Rail
Figure 9. Installing Top Rail After Starter

For metal rail installation only.
9Place the Top Rail Trim – 11 flush to the end assembly.
Attach the trim using
Screws – 12 as shown.
P/N 0435046
Merchandisers
®
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
8
12
11
12
DETAIL
Installing End Trim
(Metal Top Rails Only)

Optional End Protector
1Fasten End Protector – 13 with Screws – 14 as shown.
Screw locations will vary with
tread pattern.
Installing Ends on D5RRI and D5RRIS
Rear Roll-in Dairy Merchandisers P/N 0435046
9
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
Contour End
13
14
14
14
Installing End Protector

Optional End Bumper
1Position End Bumper Retainer – 15 against end
assembly as shown and check
for level. See illustration for
placement. Fasten with
Screws – 16 through
centerline groove.
2Place rear Bumper End Cap – 17 over retainer
and slide the end cap forward
until it stops. Fasten using
Screw – 16. See detail.
3Slide End Bumper – 18 into bumper retainer and back
against rear end cap.
4Place front Bumper End Cap – 17 over
retainer and under bumper.
Mark location of front of end
cap. Remove end cap and slide
the bumper off. Slide the front
bumper end cap to mark and
fasten with Screw – 16.
5Hook the End Bumper – 18 over the retainer and push down
until it engages, front to back.
If installation will be too tight,
use a miter box and fine-toothed
saw to trim bumper before the
bumper is fully engaged. Once
engaged, the bumper is difficult
to remove without damage.
P/N 0435046
Merchandisers
®
HUSSMANN CORPORATION • BRIDGETON, MO 63044-2483 U.S.A.
10
Slide Bumper End Caps
Into Bumper Retainer
17
16 18
16
15
17 16
17
16
DETAIL