Hutt HBR 204 Manual

Drill rig
HBR 204
Operation and maintenance instruction
manual
(Translation of the original instructions)

Hütte Bohrtechnik GmbH authorisation
Any repairs for warranty require prior authorisation from Hütte Bohrtechnik GmbH. The authorization number must appear on the repair order.
HÜTTE BOHRTECHNIK GmbH
Ziegeleistraße 36
D-57462 Olpe / Biggesee - GERMANY
Tel. [phone] / 9644-0
Fax [phone] / 63852
E-mail: [e-mail]
Web site: www.casagrandegroup.com

WARRANTY CLAIM
Hütte Bohrtechnik GmbH authorisation
Any repairs for warranty require prior authorisation from Hütte Bohrtechnik GmbH. The authorization number must appear on the repair order.
[phone]
[e-mail]
Date:
__________________
CLIENT
Company name
Address
(country, city, zip code)
Applicant’s name
| | @
EQUIPMENT
Model
Serial number
Date of failure
Hours of operation at
the time of the failure
Job site address
FAILURE DESCRIPTION
Effects of the failure on the machine
Failure type
101 Machine standstill
201 Electric failure
102 Irregular working
202 Electronic failure
103 Oil leakage
203 Hydraulic failure
104 Faulty components
204 Diesel engine failure
105 Overheating
205 Mechanical failure
106 Poor maintenance
206 No failure
107 Machine overturning
207 Peumatic failure
108 Structural failure
208 Radio control failure
109 Wear
209 Other failure
Detailed description of the effects and of the
cause (if known) of the failure
Detailed description of the correction
For internal (Casagrande group) use only
Subject to warranty? Yes No Reasons:_______________________________________
Further reports: ______________________________________________________________________
Further actions:_______________________________________________________________________

Hütte Bohrtechnik GmbH authorisation
Any repairs for warranty require prior authorisation from Hütte Bohrtechnik GmbH. The authorization number must appear on the repair order.

CORRECT TRANSLATIONS
THIS DOCUMENT IS THE PROPERTY OF HÜETTE BOHRTECHNIK GMBH - TOTAL OR PARTIAL REPRODUCTION IS PROHIBITED
CORRECT TRANSLATIONS
Huette GmbH agrees to translate this document in the best possible way. To help us to
continuously improve the service we offer, we kindly ask you to notify us if anything has been
translated badly, if there are any incorrect terms, or anything else..
Please send this information by Fax or email, specifying the text which is unclear, the reason
why it is unclear and the correct text..
[phone]
[e-mail]
This information will be taken into careful consideration. If any amendments are made to the
document , a corrected version will be sent out..

THIS DOCUMENT IS THE PROPERTY OF HÜETTE BOHRTECHNIK GMBH - TOTAL OR PARTIAL REPRODUCTION IS PROHIBITED

GENERAL INFORMATION
OPERATION AND MAINTENANCE INSTRUCTION MANUAL HBR204-MU-6-eng.doc
THIS DOCUMENT IS THE PROPERTY OF HÜETTE BOHRTECHNIK GMBH - TOTAL OR PARTIAL REPRODUCTION IS PROHIBITED
GENERAL INFORMATION
This operation and maintenance instruction manual accompanies the machine produced by
Hütte Bohrtechnik GmbH. This manual must be kept in a suitably protected location inside the
cab and it must be available for consultation at all times.
The machine is designed and manufactured to ensure long-lasting reliability and operation
provided it is used as set forth in this manual and in consideration of all safety instructions.
All constructional elements, connection and control parts, have been designed and
manufactured with a degree of safety so that they can withstand stress which is abnormal or
greater than those set forth in this manual.
The machine undergoes regular testing prior to delivery. Proper operation of the machine over
time is contingent upon proper use and adequate preventive maintenance as set forth in the
instructions of this manual.
WARNING!
Before using the machine and before working on it, this manual must be read carefully,
and warnings and instructions contained herein must be understood; it is especially
important to adhere to all instructions contained in the chapter “SAFETY
INFORMATION”.
WARNING!
It is prohibited to use the machine differently than indicated in this manual or in
conditions different than those set forth in this manual.
Hütte Bohrtechnik GmbH shall not be held liable for breakdowns, failures or accidents
caused by using the machine in a manner which is different from that set forth in this
manual or in conditions which are different from those set forth in this manual.
WARNING!
It is prohibited to tamper with, alter or modify the components, systems and equipment
of the machine, especially the guards provided to protect persons.

GENERAL INFORMATION
HBR204-MU-6-eng.doc OPERATION AND MAINTENANCE INSTRUCTION MANUAL
THIS DOCUMENT IS THE PROPERTY OF HÜETTE BOHRTECHNIK GMBH - TOTAL OR PARTIAL REPRODUCTION IS PROHIBITED

I
TABLE OF CONTENTS
OPERATION AND MAINTENANCE INSTRUCTION MANUAL HBR204-MU-6-eng.doc
THIS DOCUMENT IS THE PROPERTY OF HÜETTE BOHRTECHNIK GMBH - TOTAL OR PARTIAL REPRODUCTION IS PROHIBITED
TABLE OF CONTENTS
1. FOREWORD...........................................................................................................1
1.1. Foreword................................................................................................................................ 1
2. TECHNICAL CHARACTERISTICS...................................................................3
2.1. General................................................................................................................................... 3
2.2. Field of application................................................................................................................ 5
2.3. Basic machine........................................................................................................................ 8
2.4. Propulsion unit....................................................................................................................... 9
2.5. Hydraulic system................................................................................................................. 10
2.6. Electrical and electronic system .......................................................................................... 11
2.7. Mast..................................................................................................................................... 12
2.8. Rotary head.......................................................................................................................... 14
2.9. Clamps................................................................................................................................. 15
2.10. Application on rotary head.................................................................................................. 16
2.11. Winch................................................................................................................................... 17
2.12. Stabilizing the machine ....................................................................................................... 20
2.13. Equipment with setups......................................................................................................... 21
2.14. Dimensions.......................................................................................................................... 23
2.14.1. Parking and transportation configuration ............................................................................ 23
2.14.2. Configuration with mast in vertical position ....................................................................... 24
2.14.3. Working range..................................................................................................................... 25
2.15. Stability................................................................................................................................ 28
2.15.1. General conditions of use .................................................................................................... 28
2.15.2. Parking configuration.......................................................................................................... 30
2.15.3. Setup with mast with gear motor......................................................................................... 31
2.15.3.1. Mast in basic configuration................................................................................................31
3. SAFETY INFORMATIONS................................................................................34
3.1. Foreword.............................................................................................................................. 34
3.2. Staff ..................................................................................................................................... 35
3.3. Limitations of use of the machine ....................................................................................... 40
3.4. Work area ............................................................................................................................ 42
3.5. Vibrations and sound level.................................................................................................. 51

II
TABLE OF CONTENTS
HBR204-MU-6-eng.doc OPERATION AND MAINTENANCE INSTRUCTION MANUAL
THIS DOCUMENT IS THE PROPERTY OF HÜETTE BOHRTECHNIK GMBH - TOTAL OR PARTIAL REPRODUCTION IS PROHIBITED
3.6. Oil, grease and anti-freeze....................................................................................................53
3.7. Safety devices.......................................................................................................................55
3.8. Operation..............................................................................................................................63
3.9. Maintenance.........................................................................................................................69
3.10. Assembly and disassembly ..................................................................................................76
3.11. Transport ..............................................................................................................................77
3.12. Spare parts............................................................................................................................78
4. OPERATION ........................................................................................................ 79
4.1. Foreword ..............................................................................................................................79
4.2. Operator position..................................................................................................................81
4.2.1. Radio remote control (A) (positioning, work, machine movement).................................... 81
4.2.2. Control panel (B) (Start-up, adjustments, controls)............................................................. 82
4.2.3. Wired remote control (C)..................................................................................................... 83
4.2.4. Radio remote control (D) - Device for lifting rods and casing pipes (optional).................. 84
4.3. Command and control devices.............................................................................................85
4.3.1. Control panel (start-up, adjustments, controls).................................................................... 85
4.3.2. Radio remote control (work, machine movement).............................................................. 89
4.3.3. Radio remote control - Device for lifting rods and casing pipes (optional) ........................ 92
4.3.4. Manual emergency controls................................................................................................. 93
4.3.5. Wired remote control........................................................................................................... 95
4.4. Electronic control system.....................................................................................................97
4.4.1. General description.............................................................................................................. 97
4.4.2. Initial page........................................................................................................................... 98
4.4.3. Page “MENU” ................................................................................................................... 101
4.4.3.1. Diesel engine (ENGINE).................................................................................................102
4.4.3.2. Jet grouting (SETUP) ......................................................................................................106
4.4.3.3. Machine setup (SETUP MACC.) ....................................................................................108
4.4.3.4. Parameters (PARAM)......................................................................................................110
4.4.3.5. Black box (BLACK BOX) ..............................................................................................111
4.4.3.6. Display setup (SETUP DISPLAY)..................................................................................114
4.4.3.7. Management page and pump check (P1 - P2….).............................................................115
4.4.3.8. General information.........................................................................................................116
4.4.3.9. Page service (general information) (emergency conditions) ...........................................116
4.4.4. Page “SERVICE” .............................................................................................................. 118
4.4.4.1. Checking the outputs (OUTPUT)....................................................................................119
4.4.4.2. Checking the inputs (INPUT)..........................................................................................120
4.4.4.3. Diesel engine ...................................................................................................................120
4.4.4.4. Check the command and control devices.........................................................................121
4.4.5. Page “Warning and alarm messages” ................................................................................ 122