Huvema HU 200 BG User manual

HU 200 BG - HU 250 BG
GRINDINGMACHINES

2CHANGES AND TYPING ERRORS RESERVED
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Table of conTenTs
1. General safety rules for all machines 3
2. Additional safety rules 4
3. Technical data 4
4. Machine parts 5
5. Unpacking and checking the machine 6
5.1 Grinding machine 6
5.2 Eyeshield 6
5.3 Tool rest 7
5.4 Mountng the tool rest 7
5.5 Mounting the eyeshield 8
5.6 Replacing the grinding stone 8
5.7 Adjusting the protective covers 9
5.8 Balancing the grinding stone 10
6. Parts drawings and lists 11
7. Base - universal or with tray (both optional) 13
8. Dust collector (optional) 14
9. Handling of the machine 15
10. Environment requirements for installation 15
11. Electrical (dis)connection and operation 15
12. Operation 15
13. Maintenance 15
14. Electric schemes 16
14.1 HU 200 BG (230V - 400V) 16
14.2 HU 250 BG (400V) 17

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GrindinG machines hU 200 bG - hU 250 bG
1. General safeTy rUles for all machines
N.B.: Read the instructions carefully in order to avoid any problems.
As with all machinery there are certain hazards involved with operation and use of this machine. Using the machine
with respect and caution will considerably lessen the possibility op personal injury. However, if normal safety
precautions are overlooked or ignored, personal injury to the operator may occur. Observe these rules insofar as they
are applicable to this particular machine.
This machine was designed for certain applications only. We strongly recommend that this machine NOT be modified
in any way and/or used for any application other than for which it was designed.
If you have any questions relative to its application DO NOT use the machine until you have contacted your dealer.
1. For your own safety read the instruction manual before operating the tool.
2. Keep all guards in place and in working order.
3. Ground all tools.
4. Remove adjusting keys and wrenches. Make a habit of checking the machine before turning it on.
5. Keep the work area clean. Cluttered areas and benches invite accidents.
6. Do not use in a dangerous environment, such as damp or wet locations or expose to rain. Always keep the work
area well-lit.
7. Keep children and visitors away. They must be kept at a safe distance from the machine at all times.
8. Make sure that the work area is not accessible to unauthorised persons. Use padlocks, master switches, remove
starter keys etc.
9. Never overload the machine. The capacity of the machine is at its largest when properly loaded.
10. Do not force the machine or attachment to do a job for which it was not designed.
11. Wear proper apparel. No loose clothing, gloves, neckties, rings, necklaces, bracelets or jewellery: they may get
caught in moving parts. No slip footwear is recommended. Wear a hairnet to contain long hair.
12. Always wear safety glasses and work according to safety regulations. Use a face or dust mask if operation is
dusty.
13. Always secure workpiece tightly using a vise or clamping device. This will keep both hands free to operate the
machine.
14. Do not overreach. Keep your proper footing and balance at all times.
15. Maintain tools in top condition. Keep them sharp and clean. Read the instructions carefully and follow the
instructions for cleaning, lubrication and tool replacement.
16. Lubricate the machine and fill all oil reservoirs before operation.
17. Disconnect tools before servicing and when changing accessories such as blades, bits, cutters etc.
18. Use only recommended accessories. Consult the owner’s manual for recommended accessories. The use of
improper accessories may cause hazards.
19. Avoid accidental starting. Make sure the on/off switch is in the “OFF” position before plugging in the power cord.
20. Never stand on the machine or tools. Serious injury could occur if the machine is tipped or if the cutting tool is
accidentally touched.
21. Check damaged parts. Replace or repair damaged parts immediately. Check machine for alignment of moving
parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its
operation.
22. Direction of feed. Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.
23. Never leave tool running unattended. Do not turn power off until it has come to a complete stop.
24. Alcohol, medication, drugs. Never us the machine while under the influence of alcohol, medication or drugs.
25. Make sure the tool is disconnected from the power supply, before servicing, repairing etc.
26. Keep the original packing for future transport or relocation of the machine.

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2. addiTional safeTy rUles
Always keep in mind that:
• the machine must be switched off and disconnected from the power supply during maintenance and repairs,
• clamped workpieces may only be measured when the machine is switched off.
Never lean over the machine, mind loose clothing, ties, jewellery etc. and wear a cap.
Do not remove safety devices or guards. Never use the machine while a guard is open.
Always use safety glasses for machining rough materials.
Burrs and chips should only be removed using a sweeper or other aid, never with your bare hands!
Never leave the machine running unattended.
Always wear safety glasses!
3. Technical daTa
HU 200 BG HU 250 BG
Grinding stone 200 x 25 x 20 mm 250 x 38 x 25,4 mm
Motor 1-/3-fase, 230V/400V, 50 Hz 1-/3-fase, 230V/400V, 50 Hz
Power 0,45 kW 0,8 kW
Packaging dimensions (LxWxH) 525 x 335 x 295 mm 640 x 360 x 420 mm
Noise level ca. 75 dB (A) ca. 75 dB (A)
Weight 19,5 kg 53 kg

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4. machine parTs
For safety reasons it is recommended that you use a base

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5. UnpackinG and checkinG The machine
5.1 GrindinG machine
5.2 eyeshield
No. Description Q’ty
1 Eyeshield 1
2 Screw 1
3 Eyeshield bracket 1
4 Washer 2
5 Hexagonal nut 2
6 Hexagonal bolt 1
7 Eyeshield bracket 2
8 Spring washer 1
9 Spring washer 1
10 Screw 1
11 Support 1
12 Splash screen 1

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5.3 Tool resT
No. Description Q’ty
1 Tool bracket 1
2 Nexagonal nut 4
3 Washer 4
5.4 moUnTnG The Tool resT
Make sure there is a 5 mm gap between the
grinding stone and the tool rest.

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5.5 moUnTinG The eyeshield
5.6 replacinG The GrindinG sTone
Step 1
Step 4Step 3
Step 2

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5.7 adjUsTinG The proTecTive covers
Step 5
Step 1: Loosen screws A to D and
remove the side panel
Step 2: Gently tap the bracket of the protective cover with
a wooden mallet, until the gap between the cover and the
grinding stone is about 10 mm. Tighten the screws.
Step 3: Adjust the position of the tool rest. Make sure the
gap between the rest and the stone is about 5 mm.
This image displays the maximum position of the protective
cover at maximum wear of the grinding stone.

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5.8 balancinG The GrindinG sTone

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6. parTs drawinGs and lisTs
# Only HU 250 BG * Only HU 250 BG

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* Only HU 250 BG

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7. base - Universal or wiTh Tray (boTh opTional)
Always screw the machine onto the base and anchor the base to the floor!

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8. dUsT collecTor (opTional)

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9. handlinG of The machine
10. environmenT reqUiremenTs for insTallaTion
11. elecTrical (dis)connecTion and operaTion
12. operaTion
13. mainTenance

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14. elecTric schemes
14.1 hU 200 bG (230v - 400v)
Indication (type) Description Q’ty Remarks
KA (230V) Switch 1 240 VAC, 6A
KA (400V) Switch 1 380 VAC, 10A
(230V) Power cable
1 phase
1 H05-VVF
3 x 0.75 MM2
(400V) Power cable
3 phase
1 VCTF
4 x 0,75 MM2
XP (230V) Plug 1 250 V, 10A
50Hz
230V
(RECOM)
6A
FU XP L1
L2
L1L2
0.75mm
2
0.75mm
2
KA
E
Limit of
equipment
E
M
1~ 0.3kW/230V
2.0A/2850rpm
PE 0.75mm
2
KM
3~
50Hz
400V
(RECOM)
6A
FU L1
L2
L1L2
0.75mm
2
0.75mm
2
KA
E
Limit of
equipment
M
3~
0.3kW/400V
1.0A/2850rpm
PE 0.75mm
2
L3
E
L3
OFF
ON KM

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14.2 hU 250 bG (400v)
Item designation Description & Function Technical Data Remark
KM E-STOP 600Vac,10A (single phase)
(three phase)
Option
KA Magnetic contactor 230Vac,10A(single phase) CE,KJD12
400Vac,10A(three phase) CE,JD2
FR Overload protector
(1 phase)
CE,BTH
FR Overload protector 1.4-2.2/1.8 (3 phase) CE,BTH
KP Plug for Supply 250V,16A (single phase)
Cable H05-VVF3x0.75mm2(single
phase)
VDE
VCTF4X0.75mm2(three
phase)
5.3/2.48.2
5/64
−
−

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Our products are frequently updated and improved. Minor changes may not yet be incorporated in this manual. Always
state the year of build, type and serial number of the machine in correspondence.
Manufacturer and importer assume no responsibility for defects which result from not reading the manual carefully or
wrong use of the machine. No rights can be derived from this manual.
All rights reserved. No part of this booklet may be reproduced in any form, by print, photoprint, microfilm or any other
means without written permission from the publisher.
© Huberts bv, Kennedylaan 14, Veghel, the Netherlands. Internet: www.huvema.nl

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CE DECLARATION OF CONFORMITY
(in accordance with supplement II A of the Machinery Directive)
Industrie & Handelsonderneming Huberts bv, Kennedylaan 14, 5466 AA Veghel, the Netherlands,
in the capacity of importer, is to be held responsible for declaring that the Huvema machines:
Grinding machines HU 200 BG - HU 250 BG
which this declaration relates to, are conform the following norms:
NEN-EN-ISO 12100:2010, NEN-EN-IEC 61029-1:2009/C11:2010, NEN-EN-IEC 61029-2-4:2011,
NEN-EN-IEC 60204-1:2006/C11:2010, NEN-EN-IEC 61000-6-4:2007/A1:2011, NEN-EN-IEC 61000-6-2:2005/C11:2005
and meet the basic requirements of the:
• Machinery Directive 2006/42/EC
• Electromagnetic Compatibility Directive 2004/108/EC
• Low Voltage Directive 2006/95/EC
Person responsible for compiling the technical file:
L. Verberkt
Kennedylaan 14, 5466 AA Veghel, Nederland
Veghel, the Netherlands, July 2014
L. Verberkt
Managing director

2014 V1