HYCON SawEZ User manual

Operating Manual
HYCON SawEZ
Revised 01.05.2020
HYCON A/S
Juelstrupparken 11
DK-9530 Støvring
Denmark
Tel: [phone]
Fax: [phone]
Mail [e-mail]
www.hycon.dk

1
Prior to Operation
We thank you for choosing a HYCON SawEZ Guide Rail.
To ensure smooth operation and long-lasting performance of
your new guide rail, we recommend you to study this operating
manual carefully and pay special attention to the chapters about
Safety and Operating instructions
We hope you will be satisfied with your new HYCON SawEZ
Guide rail
Best regards
HYCON A/S

2
Content
Prior to Operation........................................................................ 1
Content........................................................................................ 2
Safety Precautions ....................................................................... 3
Useful Information reg. the use of the guide rail ........................ 4
Operating Instructions................................................................. 6
Technical Data ............................................................................. 7
Dimensions .................................................................................. 8
Service and Maintenance ............................................................ 8
Wheel adjustment ....................................................................... 9
Warranty Terms......................................................................... 10
Spare parts list ........................................................................... 11

3
Safety Precautions
The operator must be properly trained in using the saw and
guide rail or under supervision of a qualified instructor.
The operator must always use protective goggles, earplugs, hard
hat and shoes when operating the saw and guide rail.
Never wear loose clothing as it may get entangled in the moving
parts of the saw or guide rail.
Read the cut-off saw and power source operating manuals prior
to use. Following the safety precautions of these products at all
time.
Check that the adaptor lock is engaged fully to ensure a safe
connection between guide rail and saw. Do not operate the saw
unless the lock is engaged.
Do never mount the remote trigger system before the saw is
mounted safely in the guide rail.
Start the saw just before you start cutting and stop it again once
the cutting is done.
Continues on next page

4
In case of horizontal cutting or cutting above the head, always
be aware of material falling.
The saw has an automatic integrated security that makes the
saw stop if the diamond disc jams. However, in case of jamming,
always loosen the disc from the material, before you start
cutting again.
Never leave the cut-off saw when connected to the powerpack.
The operator must pay extra attention and show caution when
working in difficult working areas, such as slopes and other
dangerous nature of the ground. Do not reach too far with the
cut-off saw, but always maintain a good footing and keep your
balance.
Never use the saw close to electric cables. Prior to operation,
check whether there are hidden or buried cables.
Inspection or cleaning of the saw and guide rail may never be
done while the saw is connected to the powerpack, as uninten-
tional activation of the saw can cause severe damage.
Useful Information reg. the use of the guide
rail
The HYCON SawEZ Guide rail combined with a
HCS16/HCS18/HRS400 is a compact tool set with great
performance, stability and cutting depth.
It is the perfect setup for cutting in all types of concrete, brick
wall etc.

5
The feet on the guide rail is slightly angled to allow for minor
adjustments. The angle is 1,7 degree as seen on the picture
below. Use the screw at the end of the foot to adjust the angle.
The distance from the rail to the cut is 286 mm / 11-1/4 in, if the
correct adapter is installed on the saw, all the saws will be
aligned and fit that measurement. Making it ideal for precutting
with our cut-off saws and finings off with our ringsaw.
Always use anchor bolts that fits the material the guide rail is
installed on. To ensure free movement past the guide rail feet
the maximum allowed space for anchor bolts is 16mm/ 5/8in
above the feet. See the illustration below.

6
Operating Instructions
•Install the guide rail to the wall. Ensuring a correct and
secure fit.
•Onto the guide rail install the feed sleigh, ensuring the
sleigh runs freely. When in a good position activate the
feed lock.
•Install the saw onto the guide rail, the saw is only
installed correctly if the lock pin is fully engaged.
•Mount the remote triggering system to the saw if
wanted.
•Connect the saw to the power source and water supply,
activating both.
•Making sure that the depth lock is not engaged the saw
can now be started.
•Gently cut until the required depth is reached. Stop the
saw and engage the depth lock.
•Start the saw again and disengage the feed lock. Rotate
the feed handle to start the cut.
•The feed lock can at any time be engaged by lightly
pushing the lever.
•When finished stop the saw, loosen the depth lock and
pull out the saw, finishing off by engaging the depth
lock again.

7
Technical Data
HYCON SawEZ
Weight without saw
24 kg
Effective cutting length
177 cm
Cutting depth
300 mm w/HRS400

8
Dimensions
Service and Maintenance
To ensure safe operation and long life the following
service/maintenance is required.
Service/Maintenance
Daily
Weekly
Yearly
Clean gear system and
wheels
X
Clean depth rail and wheels
X
Clean dovetail on rail and
saw
X
Check and adjust wheels
X
If the guide rail is used in fresh water, rinse it of after every use and
use a protecting agent like WD40 to avoid corrosion. If used in
seawater please consult your local HYCON dealer.

9
Wheel adjustment
2 of the 4 wheels on both the primary and secondary guide rail is
eccentric and allows for adjustment of the guide wheels when
worn. The larger M12 nut is loosened with a No19 metric spanner
while the eccentrically bolt is hold with a No19 metric spanner.
Now the bolt is free to adjust, with the hole in the end of the bolt
(see picture above) facing away from the guide rail the wheel is
loose, turning it towards the guide rail tightens it. When the
preferred feed resistance is received tighten the bolt and nut.

10
Warranty Terms
We grant 12 months warranty from the first date of operation –
however, not more than 18 months from the date of delivery.
The warranty applies to faults that can be related to construction
and production errors.
Faults caused by incorrect operation, incorrect handling, lack of
maintenance or the like, will not be accepted as warranty.
The warranty covers the parts necessary for repair and the
suggested average time needed for repair.
For further warranty details, please contact your local dealer.

11
Spare parts list
Fig. 1 - Main slead
Pos
Intem no
Part name
Qty
1
9943465
Tooth rack
2
2
9943466
Gearbox
1
3
7621331
Washer M12
8
4
7631990
Lock nut M12
4
5
9943467
Handle
1
6
7643443
Feed lock
1
7
-
Bracket (Contact HYCON)
1
8
7631496
Screw M8x25
4
9
7632618
Lock washer M8
4
10
9943468
Guide cart
1
11
8243457
Shaft excentric
2
12
8243456
Shaft
2
13
7621171
Washer M8
4
14
7621010
Lock nut M8
4
15
4143448
Wheel
4
16
7621330
Screw M12x35
4
17
9943469
Washer M12
4
18
9943470
Square washer
4
19
9943471
Feet
2
20
7621330
Screw M12x35
4
21
9943472
Extension piece 1
1
22
9943473
Extension piece 2
1
23
7632539
Screw M8x16
2
24
8243442
End piece
2
25
7621172
Washer M10
3
26
7621334
Screw M10x20
3
27
8243441
Guide rail short
1

12
Fig. 2 –Secondary slead
Pos
Intem no
Part name
Qty
1
4143448
Wheel
4
2
7621171
Washer M8
4
3
7621010
Locknut M8
4
4
7643462
Screw M10x120
1
5
9033447
Handle
1
6
7643463
Screw M10x25
1
7
7621172
Washer M10
1
8
8243445
Baseplate
1
9
8643452
Lock
1
10
8243458
Adaptor
1
11
8643451
Lobe knob
1
12
7631990
Lock nut M12
4
13
7621331
Washer M12
4
14
8243457
Shaft ekcentric
2
15
8243456
Shaft
2

13
Fig.3 –Remote control
Pos
Intem no
Part name
Qty
1
7731704
Cable clamp
2
2
8231678
Bracket f/trigger lever
1
3
7631717
Thumb screw M6
1
4
8231672
Cable retainer
1
5
7621805
Throttle wire
1,2
6
7731702
Brake lever
1
7
8143464
Remote handle base
1
8
7721199
Handle grip
1
9
7721659
Cable