HYDAC FILTER SYSTEMS CMP 43 0-5 Series User manual

CMP 43x0-5-…
ConditionMonitoring Package
Installation and Maintenance Instructions
English (translation of original instructions)
Keep for future reference.
Documentation no.: 4191543b

Imprint
Imprint
Manufacturer / publisher and responsible for the content:
HYDAC FILTER SYSTEMS GMBH
Industriestraße
66273 Sulzbach / Saar
Germany
Phone:
[phone]
Fax:
[phone]
E-mail:
[e-mail]
Homepage:
www.hydac.com
Court of Registration:
Saarbrücken, HRB 17216
Executive director:
Mathias Dieter,
Dipl.Kfm. Wolfgang Haering
Documentation Representative
Mr. Günter Harge
c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar
Phone:
[phone]
Fax:
[phone]
E-mail:
[e-mail]
© HYDAC FILTER SYSTEMS GMBH
All rights reserved. No part of this work may be reproduced in any form (print,
photocopy or by other means) or processed, duplicated or distributed using
electronic systems without the written consent of the publisher.
These documents have been created and inspected with the greatest care.
However, errors cannot be ruled out completely.
All details are subject to technical modifications. Technical specifications are
subject to change without notice.
CMP43x0-5-… en(us) Page 2 / 40
MoWa CMP43x0-5 4191543b en-us 2018-02-20.doc 2018-02-20

Content
Content
Imprint............................................................................................................2
Documentation Representative ...................................................................2
Content ..........................................................................................................3
Preface...........................................................................................................5
Technical Support........................................................................................5
Modifications to the Product ........................................................................5
Warranty......................................................................................................5
Using the documentation.............................................................................6
Safety information ........................................................................................7
Signal words and their meaning in the safety information and
instructions ..................................................................................................7
Structure of the safety information and instructions ....................................8
Warning signs used.....................................................................................8
Signs used for giving orders ........................................................................9
Others used symbols...................................................................................9
Signs used for the required specialist personnel.......................................10
Specialist personnel – Mechanical .........................................................10
Specialist personnel – Electricity............................................................10
Observe regulatory information .................................................................10
Proper/designated Use..............................................................................11
Improper use or use deviating from intended use .....................................12
Qualifications of personnel / target group..................................................13
Wear suitable clothing ...............................................................................14
Dangers by pressure in the hydraulic system............................................14
Unpacking the unit......................................................................................15
Storing the unit ...........................................................................................15
Decoding the model code label .................................................................16
Checking the scope of delivery .................................................................17
CMP features...............................................................................................18
CMP components........................................................................................19
Hydraulic diagram.......................................................................................20
CMP43x0-5-… en(us) Page 3 / 40
MoWa CMP43x0-5 4191543b en-us 2018-02-20.doc 2018-02-20

Content
Dimensions .................................................................................................21
Hydraulic connection of the CMP..............................................................22
Hydraulic connections ...............................................................................22
Notes on pipes and hoses.........................................................................23
Connecting the suction port connection - IN ..........................................24
Connecting the return port connection - OUT ........................................25
Electrical connection of the CMP ..............................................................26
Electrical connection of the MetallicContamination Sensor
MCS1000...................................................................................................27
Electrical connection of the AquaSensor AS1000 .....................................27
Electrical connection of the HYDACLab HLB1400 ....................................27
Connection of the sensor connection box (option) ....................................27
Starting up the CMP....................................................................................28
Performing maintenance............................................................................29
Clean the suction strainer..........................................................................30
Errors and troubleshooting .......................................................................32
Spare parts list............................................................................................33
Accessories list...........................................................................................33
Disposing of the CMP.................................................................................33
Technical data.............................................................................................34
Appendix......................................................................................................36
Customer Service / Service Address ........................................................36
Model code................................................................................................37
Index..........................................................................................................38
CMP43x0-5-… en(us) Page 4 / 40
MoWa CMP43x0-5 4191543b en-us 2018-02-20.doc 2018-02-20

Preface
Preface
These operating instructions were made to the best of our knowledge.
Nevertheless and despite the greatest care, it cannot be excluded that
mistakes could have crept in. Therefore please understand that, in the
absence of any provisions to the contrary hereinafter, our warranty and
liability – for any legal reasons whatsoever – are excluded in respect of the
information in these operating instructions. In particular, we shall not be
liable for lost profit or other financial loss. This exclusion of liability does not
apply in cases of intent and gross negligence. Moreover, it does not apply to
defects which have been deceitfully concealed or whose absence has been
guaranteed, nor in cases of culpable harm to life, physical injury and damage
to health. If we negligently breach any material contractual obligation, our
liability shall be limited to foreseeable damage. Claims due to Product
Liability shall remain unaffected.
Technical Support
If you have any questions, suggestions, or encounter any problems of a
technical nature, please don't hesitate to contact us. When contacting us,
please always include the model code, serial no. and part no. of the product:
Fax:
[phone]
E-mail:
filtersy[email protected]
Modifications to the Product
We would like to point out that changes to the product (e.g. purchasing
additional options, etc.) may mean that the information in the operating
instructions is no longer applicable or adequate.
After modification or repair work that affects the safety of the product has
been carried out on components, the product may not be returned to
operation until it has been checked and released by a HYDAC technician.
Please notify us immediately of any modifications made to the product
whether by you or a third party.
Warranty
For the warranty provided by us, please refer to the terms of delivery of
HYDAC FILTER SYSTEMS GMBH.
You will find these under www.hydac.com -> Legal information.
CMP43x0-5-… en(us) Page 5 / 40
MoWa CMP43x0-5 4191543b en-us 2018-02-20.doc 2018-02-20

Preface
Using the documentation
Note that the method described for locating specific information
does not release you from your responsibility of carefully reading
all these instructions prior to starting the unit up for the first time
and at regular intervals in the future.
What do I want to know?
I determine which topic I am looking for.
Where can I find the information I’m looking for?
The document has a table of contents at the beginning. I select the chapter
I'm looking for and the corresponding page number.
de
HYDACFiltertechnikGmbH
BeWa123456ade
Se ite x
Produkt/Kapitel
200x-xx- xx
The documentation number with its index enables you to order another copy
of the operating and maintenance instructions. The index is incremented
every time the manual is revised or changed.
Chapter description
Page number
Edition date
Document language
Documentation no.
with index/
file name
CMP43x0-5-… en(us) Page 6 / 40
MoWa CMP43x0-5 4191543b en-us 2018-02-20.doc 2018-02-20

Safety information
Safety information
The unit was built according to the statutory provisions valid at the time of
delivery and satisfies current safety requirements.
Any residual hazards are indicated by safety information and instructions and
are described in the operating instructions.
Observe all safety and warning instructions attached to the unit. They must
always be complete and legible.
Do not operate the unit unless all the safety devices are present.
Secure the hazardous areas which may arise between the unit and other
equipment.
Maintain the unit inspection intervals prescribed by law.
Document the results in an inspection certificate and keep it until the next
inspection.
Signal words and their meaning in the safety information and
instructions
In these instructions you will find the following signal words:
DANGER
DANGER – The signal word indicates a hazardous situation with a high level
of risk, which, if not avoided, will result lethal or serious injury.
WARNING
WARNING – The signal word indicates a hazardous situation with a medium
level of risk, which, if not avoided, can result lethal or serious injury.
CAUTION
CAUTION – The signal word indicates a hazardous situation with a low level
of risk,
which, if not avoided, can result in minor or moderate injury.
NOTICE
NOTICE – The signal word indicates a hazardous situation with a high level
of risk, which, if not avoided, will result in damage to property.
CMP43x0-5-… en(us) Page 7 / 40
MoWa CMP43x0-5 4191543b en-us 2018-02-20.doc 2018-02-20

Safety information
Structure of the safety information and instructions
All warning instructions in this manual are highlighted with pictograms and
signal words. The pictogram and the signal word indicate the severity of the
danger.
Warning instructions listed before an activity are laid out as follows:
HAZARD SYMBOL
SIGNAL WORD
Type and source of danger
Consequence of the danger
►Measures to avert danger
Warning signs used
These signs are listed for all general safety information in these operating
instructions which indicate particular hazards to persons, property or the
environment.
Hazard, general
Danger due to electrical voltage / current
Risk of burns due to hot surfaces
CMP43x0-5-… en(us) Page 8 / 40
MoWa CMP43x0-5 4191543b en-us 2018-02-20.doc 2018-02-20

Safety information
Signs used for giving orders
These symbols are listed for all safety information and instructions in these
operating instructions which indicate particular hazards to persons, property
or the environment.
Disconnect before working.
Follow the operating manual.
Others used symbols
The following symbols found you in this operation instructions.
Tip for handling the product
Tools required
CMP43x0-5-… en(us) Page 9 / 40
MoWa CMP43x0-5 4191543b en-us 2018-02-20.doc 2018-02-20

Safety information
Signs used for the required specialist personnel
These symbols show the required training/knowledge for installation work
and/or maintenance work.
Specialist personnel – Mechanical
Only specialist personnel with training as mechanics and
the following knowledge:
•Safe handling/use of tools
•Fitting and connection of hydraulic lines and
connections
•Product-specific knowledge
•Knowledge about how to handle operating media.
Specialist personnel – Electricity
Only specialist personnel with training as electricians and
the following knowledge:
•Safe handling/use of tools
•Fitting and connection of electrical lines, electrical
machinery, sockets, etc.
•Checking the phase sequence
•Product-specific knowledge
•Knowledge about how to handle operating media.
Observe regulatory information
Observe the following regulatory information and guidelines:
•Legal and local regulations for accident prevention
•Legal and local regulations for environmental protection
•Country-specific regulations, organization-specific regulations
CMP43x0-5-… en(us) Page 10 / 40
MoWa CMP43x0-5 4191543b en-us 2018-02-20.doc 2018-02-20