HYDAC FILTER SYSTEMS FCU1315 Manual

FCU1315
FluidControl Unit
Operating and Maintenance Instructions
English • (translation of original instructions)
Document No. : 4168086b • 1/17/2019
Follow these instructions for proper and safe use.
Keep for future reference.

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HYDAC FILTER SYSTEMS
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BeWa FCU1315 4168086b
1. Imprint
Manufacturer / publisher and responsible for the content:
Tab. 1: Impressum
1.1. Documentation Representative
The contact data of the person authorized with the documenta-
tion is:
Tab. 2: Documentation Representative
Address of the
manufacturer
Contact address
HYDAC FILTER
SYSTEMS GMBH
Industriegebiet
66280 Sulzbach / Saar
HYDAC FILTER
SYSTEMS GMBH
Justus-von-Liebig-Str.,
Werk 20
66280 Sulzbach / Saar
Germany
Germany
E-mail:
[email protected]
Homepage:
www.hydac.com
Court of Registration:
Saarbrücken , HRB 17216
Executive director:
Mathias Dieter ,
Dipl.Kfm. Wolfgang Haering
Mr. Günter Harge
c/o HYDAC International GmbH, Industriegebiet,
66280 Sulzbach / Saar
Germany
Phone:
[phone]
Fax:
[phone]
E-mail:
[email protected]

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BeWa FCU1315 4168086b

HYDAC FILTER SYSTEMS
Table of
BeWa FCU1315 4168086b
iii
Table of Contents
1
Imprint 2.........................................................................................................................
1.1
Documentation Representative 2..........................................................................
2
General 7.......................................................................................................................
2.1
Warranty 7............................................................................................................
2.2
© HYDAC FILTER SYSTEMS GMBH, 2018 7.....................................................
2.3
Using this manual 8..............................................................................................
3
Safety information 10.....................................................................................................
3.1
Signal words and their meaning in the safety information and instructions ... 11
3.2
Design of Warning - / General Safety Information 12...........................................
3.3
Safety symbols / pictograms 12............................................................................
3.4
Observe regulatory information 15........................................................................
3.5
Stoppage in an emergency (EMERGENCY STOP) 15.........................................
3.6
Fire-fighting / extinguishing a fire 15.....................................................................
4
Overview 16...................................................................................................................
4.1
Counting contaminant particles optically (light blockade procedure) 18...............
4.2
Proper/Designated Use 20....................................................................................
4.2.
1
Periodic intermittent duty – operating mode S3 21...................................
4.3
Improper Use or Use Deviating from Intended Use 23.........................................
4.4
Checking the scope of delivery 24........................................................................
4.5
Decoding the model code label 25........................................................................

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iii
4.5.
1
Model Code 27.........................................................................................
4.6
Technical Data 28.................................................................................................
4.7
Dimensions 31......................................................................................................
4.8
Hydraulic circuit 32................................................................................................
4.9
Opening / closing the case 33...............................................................................
4.1
0
How it works: 34....................................................................................................
5
Transporting / storing the FCU ......................................................................................
36
5.1
Preparing the FCU for transport ...........................................................................
36

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5.2
Transporting the FCU ..........................................................................................
39
5.3
Storing the FCU ...................................................................................................
40
6
Putting the FCU into operation 41..................................................................................
6.1
Connecting / disconnecting the power supply 41..................................................
6.1.
1
Disconnecting the power supply 41..........................................................
6.2
Plug in/Detach return hose 43..............................................................................
6.3
Configuring / setting FCU (PowerUp) 44..............................................................
6.3.
1
DAT.TIM – Setting the date/time 45.........................................................
6.3.
2
ADRESS - Set bus address 46.................................................................
6.3.
3
DEL.MEM – Deleting the measurement report memory 47......................
6.3.
4
M.TIME - Set measuring time 48..............................................................
6.3.
5
CALIB – Selecting the calibration type 49................................................
6.3.
6
DFAULT – Reset to default settings 50....................................................
6.3.
7
CANCEL - Cancel 51................................................................................
6.3.
8
SAVE – Saving settings / data 52.............................................................
6.3.
9
Factory settings 53...................................................................................
6.4
Connecting the equipotential bonding 54..............................................................

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6.5
Selecting the measurement location 55................................................................
7
Operation ......................................................................................................................
57
7.1
Overview of control panel/operating elements .....................................................
57
7.1.
1
Reading the display and operating the keyboard ....................................
59
7.1.
2
Scrolling through the display ...................................................................
61
7.1.
3
Displaying measured variables ................................................................
64
7.1.
4
Display service variables .........................................................................
65
7.2
Operating/Setting measuring menu .....................................................................
66
7.2.
1
RECORD – Record measurements .........................................................
67
7.2.
2
MEMORY – Displaying free measurement report memory .....................
70
7.2.
3
ED.MPNT – Change name of measurement point ..................................
71
7.2.
4
TP.UNIT - Set temperature unit ...............................................................
73
7.2.
5
CANCEL - Cancel ....................................................................................
75
7.2.
6
SAVE – Saving settings / data .................................................................
76
7.3
Select the operating modes / measurement method according to the
pressure involved .................................................................................................
77
7.3.
1
Measuring from unpressurized containers ..............................................
78

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iv BeWa FCU1315 4168086b en lq
7.3.
2
Measuring up to max. 45 bar / 650 psi with hydraulic fluids ....................
82

HYDAC FILTER SYSTEMS
Table of
7.3.
3
Measuring diesel fuel up to max. 16 bar / 232 psi ...................................
85
7.3.
4
Measuring in the range 5 to 345 bar / 217 to 5000 psi with oil ................
88
7.4
Performing Measurements ...................................................................................
91
7.5
Restarting/resetting ..............................................................................................
92
7.6
Using the BatteryPack (accessory) ......................................................................
93
7.6.
1
Removing / inserting the BatteryPack .....................................................
95
7.7
Extracting the internal measured value memory ..................................................
98
7.7.
1
Extracting measurement reports via DATA interface ..............................
99
7.7.
2
Extracting / copying measurement reports via USB interface .................
102
7.7.
3
Measurement reports via Bluetooth interface ..........................................
108
7.8
Evaluating measurement records ........................................................................
110
7.8.
1
Measurement record directories according to measurement point .
110
7.8.
2
Measurement report file names ...............................................................
110
7.8.
3
Opening the measurement report ............................................................
112
7.8.
4
The measurements are shown as dates .................................................
113

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7.9
Evaluating/Reading measurement reports with FluMoS ......................................
116
8
Performing maintenance 117.........................................................................................
8.1
Maintenance table 117..........................................................................................
8.2
Clean the suction strainer. 118.............................................................................
8.3
Calibrating FCU 121.............................................................................................
8.4
High-pressure adapter maintenance 122..............................................................
8.4.
1
Cleaning/changing the strainer 122..........................................................
8.4.
2
Cleaning / changing the flow control valve 124........................................
9
Rinsing / cleaning the FCU 127.....................................................................................
9.1
FCU flushing 127..................................................................................................
9.2
Cleaning the FCU 130..........................................................................................
10
Finding / rectifying errors 131........................................................................................
11
Removing / Disposal 138...............................................................................................
12
Attachment 139..............................................................................................................
12.
1
Finding spare parts / accessories 139..................................................................
12.1.
1
Finding accessories 141...........................................................................

Table of
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Glossary 151 ..................................................................................................................
Index 152 .......................................................................................................................
vi BeWa FCU1315 4168086b en lq
12.2
Finding a Customer Service team ........................................................................
144
12.3
EC declaration of conformity ................................................................................
145

HYDAC FILTER SYSTEMS
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2. General
This manual was prepared to the best of our knowledge. Nev-
ertheless and despite the greatest care taken, it may contain
errors. Therefore, please understand that, in the absence of
any provisions to the contrary hereinafter, our warranty and lia-
bility – for any legal reasons whatsoever – are excluded in re-
spect of the information in this manual. In particular, we shall
not be liable for lost profit or other financial loss.
This exclusion of liability does not apply in cases of intent and
gross negligence. Moreover, it does not apply to defects which
have been deceitfully concealed or whose absence has been
guaranteed, nor in cases of culpable harm to life, physical in-
jury and damage to health. If we negligently breach any mate-
rial contractual obligation, our liability shall be limited to fore-
seeable damage. Claims due to the Product Liability shall re-
main unaffected.
2.1. Warranty
For the warranty provided by us, please refer to the Terms of
Delivery. They are made available to you at the conclusion of
the contract at the latest. You will also find these under
www.hydac.com -> General Terms and Conditions
(T&C).
2.2. © HYDAC FILTER SYSTEMS GMBH, 2018
Distributing and copying this document and utilizing and dis-
closing its content is not permitted, except where this has been
agreed upon explicitly. Any infringement will entail liability for
damages. All rights reserved in the case of a patent being
granted or a utility model or the design being registered.
We reserve the right to changes to the contents of this manual
without prior notice.

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BeWa FCU1315 4168086b
2.3. Using this manual
You will find the following information on the title page of this
manual:
Fig. 1: Overview / labeling of the title page
The document no. with the index (4) is meant for identifying
and reordering the manual. The index is incremented every
time the manual is revised or changed.
1
Short name of the product / product name
2
Type of document
3
Language
4
Document no./Index ● Date of printing
5
Supplementary instructions regarding the validity of
the manual (optional)
Please note that you can directly access
information through the directories. However, this
does not re- lease you from the obligation to read
this manual fully before commissioning.
1
2
4
Short name of the product
Product name
Operating and Maintenance Instructions
English (translation of original instructions)
3
12345678 ● ##.##.####
5

HYDAC FILTER SYSTEMS
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The manual contains a table of contents, a list of tables and
figures, an index and a glossary.
You will find the following symbols in the manual as additional
details:
Tip for handling the product
Required tools

3 | Safety
HYDAC FILTER SYSTEMS
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BeWa FCU1315 4168086b
3. Safety information
The product was built according to the statutory directives, reg-
ulations and standards valid at the time of delivery and satis-
fies current safety requirements. Any residual hazards are indi-
cated by the general safety information and are described in
this manual.
Observe all safety and warning instructions attached to the
product and keep them always complete and easily legible.

HYDAC FILTER SYSTEMS
Safety information
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3.1. Signal words and their meaning in the safety
information and instructions
In these instructions you will find the following signal words:
DANGER – The signal word indicates a hazardous
situation with a high level of risk, which, if not avoided, will
result lethal or serious injury.
WARNING – The signal word indicates a hazardous
situation with a medium level of risk, which, if not avoided,
can result lethal or serious injury.
CAUTION – The signal word indicates a hazardous
situation with a low level of risk, which, if not avoided, can
result in mi- nor or moderate injury.
NOTIC
E
NOTICE – The signal word indicates a hazardous
situation with a high level of risk, which, if not avoided,
will result in damage to property.
CAUTION
WARNING
DANGER

3 | Safety
HYDAC FILTER SYSTEMS
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BeWa FCU1315 4168086b
3.2. Design of Warning - / General Safety Information
All the warning / general safety information in this manual are
highlighted with pictograms and signal words. The pictogram
and the signal word give you an indication of the severity of the
danger.
Warning / general safety information, which are placed ahead
of each activity, are represented as follows:
Hazard symbol
Type and source of danger
Consequence of the danger
► Measures to avert danger
3.3. Safety symbols / pictograms
The following are the safety symbols / pictograms in this man-
ual. They indicate specific dangers to persons, property or to
the environment. Observe these safety symbols / pictograms
and act with particular caution in such cases. Always keep all
symbols / pictograms intact and legible.
Warning signs used
These signs are listed for all safety information and instructions
in these operating instructions which indicate particular haz-
ards to persons, property or the environment.
Danger point warning
Dangerous electrical voltage warning
CAUTION

HYDAC FILTER SYSTEMS
Safety information
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Signs used for giving orders
These symbols are listed for all safety information and instruc-
tions in these operating instructions which indicate particular
hazards to persons, property or the environment.
Signs used for the required specialist personnel
These symbols show the required training/knowledge for in-
stallation work and/or maintenance work.
Hot surface warning
Follow the instructions.
Disconnect before working.
Specialist personnel / operators
Such persons have had the corresponding
spe- cialist training and several years' work
experi- ence. They are able to assess and
perform the work assigned to them, they are
also able to rec-
ognize potential hazards.
Specialist personnel - Mechanic
Such persons have specific specialist training
and several years' work experience. They are
able to assess and perform the work assigned
to them, they are also able to recognize
potential
hazards.

3 | Safety
HYDAC FILTER SYSTEMS
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BeWa FCU1315 4168086b
Others symbols used
These signs are listed for the general safety instructions in
these operating instructions, for example, which indicate a par-
ticular danger to persons, property or the environment.
Specialist personnel - Electrician
Such persons have specific specialist training
and several years' work experience. They are
able to assess and perform the work assigned
to them, they are also able to recognize
potential
hazards.
Danger due to operating pressure

HYDAC FILTER SYSTEMS
Safety information
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3.4. Observe regulatory information
Observe the following regulatory information and guidelines:
– Legal and local regulations for accident prevention
– Legal and local regulations for environmental protection
– Country-specific regulations, organization-specific regula-
tions
3.5. Stoppage in an emergency (EMERGENCY STOP)
Disconnect the product from all sources of energy in an emer-
gency.
3.6. Fire-fighting / extinguishing a fire
Use a powder extinguisher that corresponds to fire class B as
per EN 2 to extinguish any fires / to fight fires.
Maintain a minimum safe distance from electrical components.
For a mains voltage of up to 1000 V, the minimum safe dis-
tance is 1 m.
Fig. 2: Fire protection
class B
Fig. 3: Minimum distance for fire fighting