HYDAC FILTER SYSTEMS FCU1315 Manual

FCU1315
FluidControl Unit
Operating and Maintenance Instructions
English • (translation of original instructions)
Document No. : 4168086b • 1/17/2019
Follow these instructions for proper and safe use.
Keep for future reference.

1 |
HYDAC FILTER SYSTEMS
2 /
BeWa FCU1315 4168086b
1. Imprint
Manufacturer / publisher and responsible for the content:
Tab. 1: Impressum
1.1. Documentation Representative
The contact data of the person authorized with the documenta-
tion is:
Tab. 2: Documentation Representative
Address of the
manufacturer
Contact address
HYDAC FILTER
SYSTEMS GMBH
Industriegebiet
66280 Sulzbach / Saar
HYDAC FILTER
SYSTEMS GMBH
Justus-von-Liebig-Str.,
Werk 20
66280 Sulzbach / Saar
Germany
Germany
E-mail:
[email protected]
Homepage:
www.hydac.com
Court of Registration:
Saarbrücken , HRB 17216
Executive director:
Mathias Dieter ,
Dipl.Kfm. Wolfgang Haering
Mr. Günter Harge
c/o HYDAC International GmbH, Industriegebiet,
66280 Sulzbach / Saar
Germany
Phone:
[phone]
Fax:
[phone]
E-mail:
[email protected]

1 |
HYDAC FILTER SYSTEMS
2 /
BeWa FCU1315 4168086b

HYDAC FILTER SYSTEMS
Table of
BeWa FCU1315 4168086b
iii
Table of Contents
1
Imprint 2.........................................................................................................................
1.1
Documentation Representative 2..........................................................................
2
General 7.......................................................................................................................
2.1
Warranty 7............................................................................................................
2.2
© HYDAC FILTER SYSTEMS GMBH, 2018 7.....................................................
2.3
Using this manual 8..............................................................................................
3
Safety information 10.....................................................................................................
3.1
Signal words and their meaning in the safety information and instructions ... 11
3.2
Design of Warning - / General Safety Information 12...........................................
3.3
Safety symbols / pictograms 12............................................................................
3.4
Observe regulatory information 15........................................................................
3.5
Stoppage in an emergency (EMERGENCY STOP) 15.........................................
3.6
Fire-fighting / extinguishing a fire 15.....................................................................
4
Overview 16...................................................................................................................
4.1
Counting contaminant particles optically (light blockade procedure) 18...............
4.2
Proper/Designated Use 20....................................................................................
4.2.
1
Periodic intermittent duty – operating mode S3 21...................................
4.3
Improper Use or Use Deviating from Intended Use 23.........................................
4.4
Checking the scope of delivery 24........................................................................
4.5
Decoding the model code label 25........................................................................

HYDAC FILTER SYSTEMS
Table of
BeWa FCU1315 4168086b
iii
4.5.
1
Model Code 27.........................................................................................
4.6
Technical Data 28.................................................................................................
4.7
Dimensions 31......................................................................................................
4.8
Hydraulic circuit 32................................................................................................
4.9
Opening / closing the case 33...............................................................................
4.1
0
How it works: 34....................................................................................................
5
Transporting / storing the FCU ......................................................................................
36
5.1
Preparing the FCU for transport ...........................................................................
36

Table of
HYDAC FILTER SYSTEMS
5.2
Transporting the FCU ..........................................................................................
39
5.3
Storing the FCU ...................................................................................................
40
6
Putting the FCU into operation 41..................................................................................
6.1
Connecting / disconnecting the power supply 41..................................................
6.1.
1
Disconnecting the power supply 41..........................................................
6.2
Plug in/Detach return hose 43..............................................................................
6.3
Configuring / setting FCU (PowerUp) 44..............................................................
6.3.
1
DAT.TIM – Setting the date/time 45.........................................................
6.3.
2
ADRESS - Set bus address 46.................................................................
6.3.
3
DEL.MEM – Deleting the measurement report memory 47......................
6.3.
4
M.TIME - Set measuring time 48..............................................................
6.3.
5
CALIB – Selecting the calibration type 49................................................
6.3.
6
DFAULT – Reset to default settings 50....................................................
6.3.
7
CANCEL - Cancel 51................................................................................
6.3.
8
SAVE – Saving settings / data 52.............................................................
6.3.
9
Factory settings 53...................................................................................
6.4
Connecting the equipotential bonding 54..............................................................

Table of
HYDAC FILTER SYSTEMS
6.5
Selecting the measurement location 55................................................................
7
Operation ......................................................................................................................
57
7.1
Overview of control panel/operating elements .....................................................
57
7.1.
1
Reading the display and operating the keyboard ....................................
59
7.1.
2
Scrolling through the display ...................................................................
61
7.1.
3
Displaying measured variables ................................................................
64
7.1.
4
Display service variables .........................................................................
65
7.2
Operating/Setting measuring menu .....................................................................
66
7.2.
1
RECORD – Record measurements .........................................................
67
7.2.
2
MEMORY – Displaying free measurement report memory .....................
70
7.2.
3
ED.MPNT – Change name of measurement point ..................................
71
7.2.
4
TP.UNIT - Set temperature unit ...............................................................
73
7.2.
5
CANCEL - Cancel ....................................................................................
75
7.2.
6
SAVE – Saving settings / data .................................................................
76
7.3
Select the operating modes / measurement method according to the
pressure involved .................................................................................................
77
7.3.
1
Measuring from unpressurized containers ..............................................
78

Table of
HYDAC FILTER SYSTEMS
iv BeWa FCU1315 4168086b en lq
7.3.
2
Measuring up to max. 45 bar / 650 psi with hydraulic fluids ....................
82

HYDAC FILTER SYSTEMS
Table of
7.3.
3
Measuring diesel fuel up to max. 16 bar / 232 psi ...................................
85
7.3.
4
Measuring in the range 5 to 345 bar / 217 to 5000 psi with oil ................
88
7.4
Performing Measurements ...................................................................................
91
7.5
Restarting/resetting ..............................................................................................
92
7.6
Using the BatteryPack (accessory) ......................................................................
93
7.6.
1
Removing / inserting the BatteryPack .....................................................
95
7.7
Extracting the internal measured value memory ..................................................
98
7.7.
1
Extracting measurement reports via DATA interface ..............................
99
7.7.
2
Extracting / copying measurement reports via USB interface .................
102
7.7.
3
Measurement reports via Bluetooth interface ..........................................
108
7.8
Evaluating measurement records ........................................................................
110
7.8.
1
Measurement record directories according to measurement point .
110
7.8.
2
Measurement report file names ...............................................................
110
7.8.
3
Opening the measurement report ............................................................
112
7.8.
4
The measurements are shown as dates .................................................
113

HYDAC FILTER SYSTEMS
Table of
BeWa FCU1315 4168086b en lq v
7.9
Evaluating/Reading measurement reports with FluMoS ......................................
116
8
Performing maintenance 117.........................................................................................
8.1
Maintenance table 117..........................................................................................
8.2
Clean the suction strainer. 118.............................................................................
8.3
Calibrating FCU 121.............................................................................................
8.4
High-pressure adapter maintenance 122..............................................................
8.4.
1
Cleaning/changing the strainer 122..........................................................
8.4.
2
Cleaning / changing the flow control valve 124........................................
9
Rinsing / cleaning the FCU 127.....................................................................................
9.1
FCU flushing 127..................................................................................................
9.2
Cleaning the FCU 130..........................................................................................
10
Finding / rectifying errors 131........................................................................................
11
Removing / Disposal 138...............................................................................................
12
Attachment 139..............................................................................................................
12.
1
Finding spare parts / accessories 139..................................................................
12.1.
1
Finding accessories 141...........................................................................