HYDAC FILTER SYSTEMS CSM-E User manual

CSM-E
ContaminationSensor Module -
Economy
Installation and Maintenance Instructions
English (translation of original instructions)
Keep for future reference.
Document No.: 3911629a

Imprint
Imprint
Manufacturer / publisher and responsible for the content:
HYDAC FILTER SYSTEMS GMBH
Industriestraße
66280 Sulzbach / Saar
Germany
Telephone:
[phone]
Fax:
[phone]
E-mail:
[e-mail]
Homepage:
www.hydac.com
Court of Registration:
Saarbrücken, HRB 17216
Executive director:
Mathias Dieter,
Dipl.Kfm. Wolfgang Haering
Documentation Representative
Mr. Günter Harge
c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar
Telephone:
[phone]
Fax:
[phone]
E-mail:
[e-mail]
© HYDAC FILTER SYSTEMS GMBH
All rights reserved. No part of this work may be reproduced in any form (print,
photocopy or by other means) or processed, duplicated or distributed using
electronic systems without the written consent of the publisher.
These documents have been created and inspected with the greatest care.
However, errors cannot be ruled out completely.
All details are subject to technical modifications. Technical specifications are
subject to change without notice.
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Content
Content
Imprint............................................................................................................2
Documentation Representative ...................................................................2
Content ..........................................................................................................3
Preface...........................................................................................................5
Technical Support........................................................................................5
Modifications to the Product ........................................................................5
Warranty......................................................................................................5
Using the documentation.............................................................................6
Safety information ........................................................................................7
Signal words and their meaning in the safety information and
instructions ..................................................................................................7
Structure of the safety information and instructions.....................................8
Warning signs used .....................................................................................8
Signs used for giving orders ........................................................................9
Others used symbols...................................................................................9
Signs used for the required specialist personnel .......................................10
Specialist personnel – Mechanical .........................................................10
Specialist personnel – Electricity ............................................................10
Observe regulatory information .................................................................10
Proper/Designated Use .............................................................................11
Improper Use or Use Deviating from Intended Use ...................................11
Qualifications of personnel / target group ..................................................13
Wear suitable clothing ...............................................................................15
Procedure in an Emergency ......................................................................15
Firefighting/Extinguishing Fires ..............................................................15
Unpacking the unit......................................................................................16
Transporting the unit..................................................................................16
Storing the unit ...........................................................................................16
Decoding the name plate ...........................................................................17
Checking the scope of delivery .................................................................18
Characteristics of the unit..........................................................................19
Unit components.........................................................................................20
Hydraulic circuit powerpack ......................................................................21
Drilling template for fastening ....................................................................22
Making the hydraulic connections to the unit..........................................23
Installing ContaminationSensor .................................................................23
Installing additional sensor(s) AS1000 / AS3000 / HLB1400.....................25
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Content
Overview of the hydraulic connections ......................................................26
Notes on pipes/hosing ...............................................................................27
Connecting the IN suction port ...............................................................28
Hooking up tank connection OUT...........................................................29
Connecting drain port LEAK (with CSM-E 1xxx-2 only…) ......................29
For the version with the magnetic coupling (CSM-E 1xxx-4…)
please note the following:.......................................................................30
Electrical connection of the unit................................................................31
Electrical connection of the ContaminationSensor CS1000 ......................32
Electrical connection of the AquaSensor AS1000 / AS3000
(optional)....................................................................................................32
Electrical connection of the HYDACLab HLB1400 (optional).....................32
Electrical connection of the CSI-C-11 (optional) ........................................32
Starting up the unit .....................................................................................33
Adjusting the counter balance valve.........................................................33
Required tools ...........................................................................................34
Setting the counter balance valve with a pressure gauge..........................35
Setting up the counter balance valve without pressure gauge...................38
Mounting accessories ................................................................................40
Performing maintenance............................................................................41
Clean the suction strainer..........................................................................42
Errors and troubleshooting........................................................................44
Taking the unit out of operation ................................................................44
Shutting down the unit ...............................................................................45
Disposing of the unit ..................................................................................45
Ordering spare parts ..................................................................................46
Ordering accessories .................................................................................49
Technical Data.............................................................................................53
Appendix .....................................................................................................56
Customer service.......................................................................................56
Unit dimensions .........................................................................................57
Dimensions with CS1000, AS1000 and CSI-C11 ...................................57
Dimensions with CS1000, HLB1400 and CSI-C11.................................58
Model code ................................................................................................59
Explanation of terms and abbreviations.....................................................60
Index..........................................................................................................61
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Preface
Preface
This operating manual was made to the best of our knowledge. Nevertheless
and despite the greatest care, it cannot be excluded that mistakes could have
crept in. Therefore please understand that in the absence of any provisions
to the contrary hereinafter our warranty and liability – for any legal reasons
whatsoever – are excluded in respect of the information in this operating
manual. In particular, we shall not be liable for lost profit or other financial
loss. This exclusion of liability does not apply in cases of intent and gross
negligence. Moreover, it does not apply to defects which have been
deceitfully concealed or whose absence has been guaranteed, nor in cases
of culpable harm to life, physical injury and damage to health. If we
negligently breach any material contractual obligation, our liability shall be
limited to foreseeable damage. Claims due to Product Liability shall remain
unaffected.
Technical Support
If you have any questions, suggestions, or encounter any problems of a
technical nature, please don't hesitate to contact us. When contacting us,
please always include the model/type designation and article no. of the
product:
Fax:
[phone]
E-mail:
[e-mail]
Modifications to the Product
We would like to point out that changes to the product (e.g. purchasing
options, etc.) may result in the information in the operating instructions no
longer being completely accurate or sufficient.
After modification or repair work that affects the safety of the product has
been carried out on components, the product may not be returned to
operation until it has been checked and released by a HYDAC technician.
Please notify us immediately of any modifications made to the product
whether by you or a third party.
Warranty
For the warranty provided by us, please refer to the terms of delivery of
HYDAC FILTER SYSTEMS GMBH.
You will find these under www.hydac.com -> Legal information.
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Preface
Using the documentation
Note that the method described for locating specific information
does not release you from your responsibility of carefully reading
these instructions prior to starting the unit up for the first time and
at regular intervals in the future.
What do you want to know?
I determine which topic I am looking for.
Where can I find the information I’m looking for?
The document has a table of contents at the beginning. I select the chapter
I'm looking for and the corresponding page number.
de
HYDACFiltertechnikGmbH
BeWa123456ade
Se ite x
Produkt/Kapitel
200x-xx- xx
The documentation number with its index enables you to order another copy
of the operating and maintenance instructions. The index is incremented by
one digit every time the manual is revised or changed.
Chapter description
Page number
Edition date
Document language
Documentation no.
with index/
file name
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Safety information
Safety information
The unit was built according to the statutory provisions valid at the time of
delivery and satisfies current safety requirements.
Any residual hazards are indicated by safety precautions and are described
in the Installation and Maintenance Instructions.
Observe all safety and warning instructions attached to the unit. They must
always be complete and legible.
Do not operate the unit unless all the safety devices are present.
Secure the hazardous areas which may arise between the unit and other
equipment.
Maintain the unit inspection intervals prescribed by law.
Document the results in an inspection certificate and keep it until the next
inspection.
Signal words and their meaning in the safety information and
instructions
In these instructions you will find the following signal words:
DANGER
DANGER – The signal word indicates a hazardous situation with a high level
of risk, which, if not avoided, will result lethal or serious injury.
WARNING
WARNING – The signal word indicates a hazardous situation with a medium
level of risk, which, if not avoided, can result lethal or serious injury.
CAUTION
CAUTION – The signal word indicates a hazardous situation with a low level
of risk, which, if not avoided, can result in minor or moderate injury.
NOTICE
NOTICE – The signal word indicates a hazardous situation with a high level
of risk, which, if not avoided, will result in damage to property.
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Safety information
Structure of the safety information and instructions
All warning instructions in this manual are highlighted with pictograms and
signal words. The pictogram and the signal word indicate the severity of the
danger.
Warning instructions listed before an activity are laid out as follows:
HAZARD SYMBOL
SIGNAL WORD
Type and source of danger
Consequence of the danger
►Measures to avert danger
Warning signs used
These signs are listed for all safety information and instructions in these
operating instructions which indicate particular hazards to persons, property
or the environment.
Hazard, general
Danger due to electrical voltage / current
Risk of burns due to hot surfaces
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Safety information
Signs used for giving orders
These symbols are listed for all safety information and instructions in these
operating instructions which indicate particular hazards to persons, property
or the environment.
Read and observe the operation and maintenance
instructions.
Others used symbols
The following symbols found you in this operation instructions.
Tip for handling the product
Tools required
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Safety information
Signs used for the required specialist personnel
These symbols show the required training/knowledge for installation work
and/or maintenance work.
Specialist personnel – Mechanical
Only specialist personnel with training as mechanics and
the following knowledge:
•Safe handling/use of tools
•Fitting and connection of hydraulic tubes and
connections
•Product-specific knowledge
•Knowledge about how to handle operating media.
Specialist personnel – Electricity
Only specialist personnel with training as electricians and
the following knowledge:
•Safe handling/use of tools
•Fitting and connection of electrical lines, electrical
machinery, sockets, etc.
•Checking the phase sequence
•Product-specific knowledge
•Knowledge about how to handle operating media.
Observe regulatory information
Observe the following regulatory information and guidelines:
•Legal and local regulations for accident prevention
•Legal and local regulations for environmental protection
•Country-specific regulations, organization-specific regulations
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