HYDAC International FMMP Manual

FMMP Unit
FluidMonitoringModule
Pressure Unit
Operating and Maintenance Instructions
English (translation of original instructions)
Dokument No.: 3429971

FMMP Unit Trademarks
Trademarks
The trademarks of other companies are exclusively used for the products of those
companies.
Copyright © 2008 by
HYDAC Filtertechnik GmbH
all rights reserved
All rights reserved. This manual may not be reproduced in part or whole without the
explicit written agreement from HYDAC Filtertechnik. Contraventions are liable to
compensation.
Exclusion of Liability
We have made every endeavor to ensure the accuracy of the contents of this
document. However, errors cannot be ruled out. Consequently, we accept no
liability for such errors as may exist nor for any damage or loss whatsoever which
may arise as a result of such errors. The content of the manual is checked regularly.
Any corrections required will be incorporated in future editions. We welcome any
suggestions for improvements.
All details are subject to technical modifications.
Technical specifications are subject to change without notice.
HYDAC Filtertechnik GmbH
Industriegebiet
D-66280 Sulzbach / Saar
Germany
Phone: ++49 (0) 6897 / 509 – 01
Fax: ++49 (0) 6897 / 509 – 846
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FMMP Unit Contents
Contents
Trademarks ........................................................................................................................ 2
Contents............................................................................................................................. 3
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Technical Support............................................................................................................ 5
Modifications to the Product ............................................................................................ 5
Warranty .......................................................................................................................... 5
Using the Documentation ................................................................................................ 6
General Safety Precautions.............................................................................................. 7
Obligations and Liability................................................................................................... 7
Explanation of Symbols and Warnings, etc. .................................................................... 7
Basic Symbols.............................................................................................................. 8
Proper/Designated Use ................................................................................................... 8
Improper Use ................................................................................................................... 8
Informal Safety Precautions............................................................................................. 9
Safety Measures to Be Followed during Normal Operation............................................. 9
Modifications to the FMMP Unit....................................................................................... 9
Training and Instruction of Personnel............................................................................ 10
Maintenance, Servicing and Troubleshooting................................................................ 10
Checking the Scope of Delivery..................................................................................... 11
FMMP Unit Properties ..................................................................................................... 12
Storing the FMMP Unit.................................................................................................... 12
Construction................................................................................................................... 13
Restrictions pertaining to use ........................................................................................ 14
Dimensions .................................................................................................................... 14
Hydraulic schematic....................................................................................................... 14
Hydraulic Installation ...................................................................................................... 15
Flow regulation........................................................................................................... 15
Electrical Installation ...................................................................................................... 16
Connecting the FMMP Unit to Your System ................................................................. 17
Disconnecting the FMMP Unit from Your System........................................................ 19
Error Messages ............................................................................................................... 21
Performing Maintenance ................................................................................................ 22
Maintenance Intervals.................................................................................................... 22
Changing the Filter Element .......................................................................................... 22
Disposing of the FMMP Unit........................................................................................... 24
Spare Parts List ............................................................................................................... 24
Accessories List.............................................................................................................. 24
Technical Data ................................................................................................................. 25
Customer Service............................................................................................................ 25

FMMP Unit Contents
Preface
For you, as the owner of a product manufactured by us, we have produced this
manual, comprising the most important instructions for its operation and
maintenance.
It is intended to help you become acquainted with the ins and outs of the product
and use it properly.
You should keep it in the vicinity of the product so it is always at your fingertips.
Sometimes the information contained in the documentation cannot always keep up
with changes made to the product as we attach considerable importance to keeping
our products cutting-edge. Consequently, there might be deviations in technical
details, illustrations and dimensions.
If you discover errors while reading the documentation or have suggestions or other
useful information, please don’t hesitate to contact us:
HYDAC Filtertechnik GmbH
Division Service technology / Filter systems
Technical Documentation Department
Postfach 12 51
66273 Sulzbach/Saar - Germany
Fax: ++49 (0) 6897 509 846
Email: [email protected]
We look forward to receiving your input.
Our motto: “Putting experience into practice”
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FMMP Unit Contents
Technical Support
If you have any questions, suggestions, or encounter any problems of a technical
nature, please don't hesitate to contact us. When contacting us, please always
include the model/type designation and article no. of the product:
Fax: ++49 (0) 6897 509 846
Email: [email protected]
Modifications to the Product
We would like to point out that changes to the product (e.g. purchasing options, etc.)
may result in the information in the operating instructions no longer being completely
accurate or sufficient.
When making modifications or performing repair work to components affecting the
safety of the product, the product may not be put back into operation until it has
been examined and released by a HYDAC representative.
Please notify us immediately of any modifications made to the product whether by
you or a third party.
Warranty
For the warranty provided by us, please refer to the General Terms of Sale and
Delivery of HYDAC Filtertechnik GmbH.
Refer to these at www.hydac.com General terms and conditions.
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FMMP Unit Contents
Using the Documentation
Please note that the method described above of locating specific
information does not release you from your responsibility for carefully
reading the entire manual prior to starting the unit up for the first time
and carefully rereading the manual at regular intervals later on.
WHAT do you want to know?
I determine which topic I am looking for.
WHERE can I find the information I’m looking for?
The document has a table of contents at the beginning. I select the chapter I'm
looking for and the corresponding page number.
The documentation number with its index enables you to order another copy of the
operating and maintenance instructions.
The index is incremented every time the manual is revised or changed.
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Documentation No.
with Index
/
File name
Document language
Page number
Edition date
Product description /
Chapter heading

FMMP Unit General Safety Precautions
General Safety Precautions
These operating instructions contain the key instructions for properly and safely
operating the FMMP Unit.
Obligations and Liability
The basic prerequisite for the safe and proper handling and operation of the FMMP
Unit is knowledge of the safety instructions and warnings.
These operating instructions in general, and the safety precautions in particular, are
to be adhered by all those who work with the FMMP Unit.
Adherence is to be maintained to pertinent accident prevention regulations
applicable at the site where the product is used.
The safety precautions listed herein are limited solely to using the FMMP.
The FMMP Unit has been designed and constructed in accordance with the current
state of the art and recognized safety regulations Nevertheless, hazard may be
posed to the life and limb of the individual using the product or to third parties.
The FMMP Unit is only to be used as follows:
• solely for its designated use
• only when in a safe, perfect condition
Any faults or malfunctions which might impair safety are to be properly repaired or
remedied immediately.
Our general terms and conditions apply. They are provided to the owner upon
conclusion of purchase of the unit at the latest. Any and all warranty and liability
claims for personal injuries and damage to property shall be excluded in the event
they are attributable to one or more of the following causes:
• Improper use of the FMMP Unit or use deviating from its designated use
• improper assembly, installation, commissioning, operation and maintenance of
the FMMP Unit
• Modifications to the FMMP Unit made by the user or purchaser
• Improper monitoring of unit components that are subject to wear and tear
• improperly performed repair work
Explanation of Symbols and Warnings, etc.
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The following designations and symbols are used in this manual to designate
hazards, etc.:

FMMP Unit General Safety Precautions
Basic Symbols
DANGER
DANGER denotes situations
which can lead to death if
safety precautions are not
observed.
WARNING
WARNING denotes situations
which can lead to death if
safety precautions are not
observed.
CAUTION
CAUTION denotes situations
which can lead to severe
injuries if safety precautions
are not observed.
TIP
NOTICE denotes situations
which can lead to property
damage if safety precautions
are not observed.
Proper/Designated Use
The FluidMonitoring Modul Pressure FMMP Unit was developed to monitor
particulate contamination in hydraulic systems.
Analyzing the type, size and quantity of contamination enables quality standards to
be verified and documented, and the requisite optimization measures to be
implemented.
Any other use shall be deemed to be improper and not in keeping with the product's
designated use; the manufacturer accepts no liability for any damage resulting from
such use.
Proper or designated use of the product extends to the following:
• Maintaining adherence to all the instructions contained herein.
• Performing requisite inspection and maintenance work.
Improper Use
Any use deviating from the proper/designated use described above is prohibited.
Improper use may result in hazard to life and limb.
Example of improper use:
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• improper connection of the FMMP Unit pressure and return flow lines.

FMMP Unit General Safety Precautions
Informal Safety Precautions
Always keep the operating instructions in the vicinity of the measurement unit.
Apart from the operating instructions, any and all general and local regulations
pertaining to accident prevention and environmental protection are to be made
available and observance is to be maintained to them.
All safety guidelines and hazard warnings on the FMMP Unit must be maintained in
legible condition and replaced as required.
Check the hoses and connection fittings for leakage daily (visual check). Replace
any loose connections or damaged cables immediately.
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WARNING
Hydraulic systems are under pressure

The hydraulic system must be depressurized
before performing any work
Safety Measures to Be Followed during Normal Operation
Do not operate the FMMP Unit unless all the safety devices function properly.
The product is to be checked once a day for external damage and the proper
functioning of the safety devices.
Modifications to the FMMP Unit
Do not modify the design of the FMMP Unit without the prior consent of the
manufacturer.
Any design modifications or extensions may not be made without HYDAC
Filtertechnik GmbH’s express prior written approval.
Immediately replace any machine components which are not in perfect condition.
Only use original (OEM) spare parts and consumables. When using non-OEM
components it cannot be ensured that they have been designed and manufactured
so as to comply with loading and safety requirements.

FMMP Unit General Safety Precautions
Training and Instruction of Personnel
The FMMP Unit may only be operated by properly trained and instructed personnel.
The areas of responsibility of your staff must be established in a clear-cut manner.
Staff undergoing training may not use the FMMP Unit unless supervised by an
experienced staff member.
Individuals
Activity
Individuals
undergoing
training
Individuals
with technical
training/
engineering
background
Electrician Supervisor
with the
appropriate
authority
Packing
Transportation X X X
Commissioning X X X
Operation X X X X
Troubleshooting/
locating the
source of
malfunction
X X X
Remedying of
mechanical faults X X
Remedying of
electrical faults X X
Maintenance X X X X
Repair work X
Decommissionin
g
Storage
X X X X
Maintenance, Servicing and Troubleshooting
The prescribed adjustment, maintenance/servicing and inspection work is to be
conducted in a timely fashion.
All operating media are to be protected in case the product is accidentally started
up.
The FMMP Unit is to be disconnected from the power supply, depressurized and
protected against being inadvertentlly switched back on when perfoming any
maintenance , servicing, inspection or repair work.
Make sure that all screwed fittings which have been undone/removed are secured.
Always check the product to see that it functions properly when performing
maintenance and servicing work.
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