Hydac FluidCarrier Compact Series Manual

FCC-CM
FluidCarrier Compact
with ConditionMonitoring
Operating and Maintenance Instructions
English (translation of original instructions)
Keep for future reference.
Document No.: 3648206

Imprint
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Imprint
Publisher and responsible for the content:
HYDAC FILTER SYSTEMS GMBH
Postfach 1251
66273 Sulzbach / Saarland
Germany
Telephone:
[phone]
Fax:
[phone]
E-mail:
[e-mail]
Homepage:
www.hydac.com
Court of Registration:
Saarbrücken, HRB 17216
Executive director:
Mathias Dieter, Dipl.Kfm. Wolfgang
Haering
Documentation Representative
Mr. Günter Harge
c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar
Telephone:
[phone]
Fax:
[phone]
E-mail:
[e-mail]
© HYDAC FILTER SYSTEMS GMBH
All rights reserved. No part of this work may be reproduced in any form (print,
photocopy or by other means) or processed, duplicated or distributed using
electronic systems without the written consent of the publisher.
These documents have been created and inspected with the greatest care.
However, errors cannot be ruled out completely.
Technical specifications are subject to change without notice.

Content
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Content
Imprint............................................................................................................2
Documentation Representative ...................................................................2
Content ..........................................................................................................3
Preface...........................................................................................................5
Technical Support........................................................................................5
Product modification ....................................................................................5
Warranty......................................................................................................5
Using the documentation.............................................................................6
Safety information ........................................................................................7
Hazard symbols...........................................................................................7
Signal words and their meaning in the safety information and
instructions ..................................................................................................8
Structure of the safety information and instructions.....................................8
Proper/Designated Use ...............................................................................9
Improper Use or Use Deviating from Intended Use ...................................11
Qualifications of personnel / target group ..................................................12
Wear suitable clothing ...............................................................................13
Observe regulatory information .................................................................13
What to Do in Case of Emergency ............................................................14
Firefighting/Extinguishing Fires ..............................................................14
Unpacking the unit......................................................................................14
Transporting the unit..................................................................................15
Storing the unit ...........................................................................................15
Decoding the name plate ...........................................................................16
Checking the scope of delivery .................................................................18
Characteristics of the unit..........................................................................19
Filtration unit components..........................................................................19
Filtration unit dimensions...........................................................................21
Filtration unit hydraulicsschematic.............................................................22
Setting up the unit ......................................................................................23
Attaching/connecting the suction hose ......................................................24
Attaching/connecting the pressure hose....................................................24
Avoid siphoning .........................................................................................25
Selecting operating modes ........................................................................26
Filling the unit ............................................................................................27
Filtering the unit contents...........................................................................28
Draining the unit / filling tanks or systems..................................................29

Content
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Flushing an external tank or system ..........................................................30
Switching on the unit..................................................................................31
Observe the clogging indicator ..................................................................31
Viewing and resetting the optical clogging indicator...............................31
Observing electrical clogging indicator...................................................31
Operating the volume meter (optional accessories)................................32
Replacing the battery.................................................................................32
Resetting the volume meter - RESET........................................................32
Functional monitoring ................................................................................32
Calibrating the totals counter.....................................................................33
Programming the volume meter ................................................................34
Correcting/setting the measurement accuracy .......................................36
Performing maintenance............................................................................38
Cleaning the unit........................................................................................38
Tilt out the hose retainer............................................................................38
Changing the filter element........................................................................39
Change the breather filter..........................................................................44
Cleaning/replacing the suction strainer......................................................45
Suction strainer cleaning interval............................................................45
Replacing the protective screen to the Contamination Sensor ..................48
Errors and troubleshooting........................................................................50
Spare parts ..................................................................................................50
Taking the unit out of operation ................................................................51
Shutting down the unit ...............................................................................51
Disposing of the unit ..................................................................................51
Customer Service / Service........................................................................51
Model code ..................................................................................................52
Technical Data.............................................................................................53
EC declaration of conformity.....................................................................54
Index ............................................................................................................55

Preface
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Preface
These operating instructions were made to the best of our knowledge. Never-
theless and despite the greatest care, it cannot be excluded that mistakes
could have crept in. Therefore please understand that, in the absence of any
provisions to the contrary hereinafter, our warranty and liability – for any legal
reasons whatsoever – are excluded in respect of the information in these op-
erating instructions. In particular, we shall not be liable for lost profit or other
financial loss. This exclusion of liability does not apply in cases of intent and
gross negligence. Moreover, it does not apply to defects which have been
deceitfully concealed or whose absence has been guaranteed, nor in cases
of culpable harm to life, physical injury and damage to health. If we negligent-
ly breach any material contractual obligation, our liability shall be limited to
foreseeable damage. Claims due to Product Liability shall remain unaffected.
Technical Support
Contact our technical sales department if you have any questions on our
product. When contacting us, please always include the model code, serial
no. and part no. of the product:
Fax:
[phone]
E-mail:
[e-mail]
Product modification
We would like to point out that changes to the product (e.g. purchasing addi-
tional options, etc.) may mean that the information in the operating instruc-
tions is no longer applicable or adequate.
After modification or repair work that affects the safety of the product has
been carried out on components, the product may not be returned to opera-
tion until it has been checked and released by a HYDAC technician.
Please notify us immediately of any modifications made to the product
whether by you or a third party.
Warranty
For the warranty provided by us, please refer to the General Terms of Sale
and Delivery of HYDAC FILTER SYSTEMS GMBH.
You will find these under www.hydac.com -> General Terms and Conditions.

Preface
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Using the documentation
Note that the method described for locating specific information
does not release you from your responsibility of carefully reading
all these instructions prior to starting the unit up for the first time
and at regular intervals in the future.
What do I want to know?
I determine which topic I am looking for.
WHERE can I find the information I’m looking for?
The documentation has a table of contents at the beginning. There, I select
the chapter I'm looking for and the corresponding page number.
de
HYDACFiltertechnikGmbH
BeWa123456ade
Se ite x
Produkt/Kapitel
200x-xx- xx
The documentation number with its index enables you to order another copy
of the operating and maintenance instructions. The index is incremented eve-
ry time the manual is revised or changed.
Chapter description
Page number
Edition date
Document language
Documentation no.
with index/
file name

Safety information
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Safety information
The unit was built according to the statutory provisions valid at the time of de-
livery and satisfies current safety requirements.
Any residual hazards are indicated by safety information and instructions and
are described in the operating instructions.
Observe all safety and warning instructions attached to the unit. They must
always be complete and legible.
Do not operate the unit unless all the safety devices are present.
Secure the hazardous areas which may arise between the unit and other
equipment.
Maintain the unit inspection intervals prescribed by law.
Document the results in an inspection certificate and keep it until the next in-
spection.
Hazard symbols
These symbols are listed for all safety information and instructions in these
operating instructions which indicate particular hazards to persons, property
or the environment.
Observe these instructions and act with particular caution in such cases.
Pass all safety information and instructions on to other users.
General hazard
Danger due to electrical voltage / current
Exposed electrical components
Danger of electrical shock
Danger due to operating pressure

Safety information
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Risk of burns due to hot surfaces
Signal words and their meaning in the safety information and instruc-
tions
The following signal words are to be found in these instructions.
DANGER
DANGER – The signal word indicates a hazardous situation with a high level
of risk, which, if not avoided, will result lethal or serious injury.
WARNING
WARNING – The signal word indicates a hazardous situation with a medium
level of risk, which, if not avoided, can result lethal or serious injury.
CAUTION
CAUTION – The signal word indicates a hazardous situation with a low level
of risk, which, if not avoided, can result in minor or moderate injury.
NOTICE
NOTICE – The signal word indicates a hazardous situation with a high level
of risk, which, if not avoided, will result in damage to property.
Structure of the safety information and instructions
All warning instructions in this manual are highlighted with pictograms and
signal words. The pictogram and the signal word indicate the severity of the
danger.
Warning instructions listed before an activity are laid out as follows:
HAZARD SYMBOL
SIGNAL WORD
Type and source of danger
Consequence of the danger
►Measures to avert danger

Safety information
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Proper/Designated Use
Use the filtration unit only for the application described in the following.
The filtration unit is a portable fluid service unit for filling hydraulic systems,
flushing small hydraulic systems, for offline filtration and recirculation with
simultaneous filtration.
Proper or designated use of the product extends to the following:
•Observing all instructions contained in the instruction manual.
•performing inspection and maintenance work.
NOTICE
Unpermitted operating media
The filtration unit will be destroyed.
►Use the filtration unit only in conjunction with lubricating and mineral
oils and/or media that are based on mineral oil or biologically fast de-
gradable fluids based on synthetic ester (HEES).
Permitted operating fluids:
Mineral oils acc. to
DIN 50524
Gear oils acc. to
DIN 51517, 51524
Synthetic esters (HEES) acc. to
DIN 51524/2
NOTICE
Operation in a slanted position / in direct sunlight
The filtration unit will be destroyed.
►Operate the filtration unit only in a horizontal position.
►Note the permitted ambient temperature range of: 0 … 40°C.

Safety information
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NOTICE
Suction strainer missing / operating without a suction strainer
The filtration unit will be destroyed
►Never operate the filtration unit without a suction strainer
►Clean the suction strainer regularly.