Hydro-Force Olympus M200H User manual
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Power Cord – AX32
25’ – 12 gauge M-F Plugs
Breaker Buddy – AX49
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Proportioning Valve
Chemical Feed Hose
Add appropriate amount of chemical to water
in solution tank
Pour appropriate amount of hot water into
solution tan
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Metering Tip Kit – PDE001
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Dilution 256 - 1
Red Tip
Dilution 85 - 1
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Connect the Auto-Fill Water Supply Hose to Solution Inlet
(Male quick connect on the front of the machine.)
3/8” id X 25’ with F Quick Connect & F Garden Hose Fitting
Chain
Float Valve
Float Bottle
Connect the Auto-Fill Water Supply Hose to a
faucet and turn on the water
Chemical
Feed Hose
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Pump Prime Hose
NM5080
Place end of prime hose and use
vacuum to prime the solution pump.
Keep prime hose connected and run
pump until flow is strong and steady
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Vacuum Hose
1-1/2” x 25’ with 2” & 1-1/2” cuffs
Connect the male end of the HP Solution Hose
Assembly to the female solution outlet fitting on
the machine. Connect the female end to the
cleaning tool.
HP Solution Hose Assembly – AH79D
1/4” id X 25’ with M-F Quick Connects
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Pump-out Hose – AH65
3/4” id X 50’ with M-F Garden Hose Fittings
Connect the Female Garden Hose Fitting end of the
Pump-out Hose to the outlet fitting on the back of the
recovery tank. Place the other end of the pump-out
hose in a sanitary drain.
Float Shutoff Assembly – NM5037
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Tee Jets and Vee Jets
Equiv. Dia. Flow Capacity (Gallons Per Minute)
Orifice Size in inches 40psi
60psi
100psi
200psi
300psi
500psi
1000psi
01 0.026
0.10
0.12
0.16
0.22
0.27
0.35
0.50
015 0.031
0.15
0.18
0.24
0.34
0.41
0.53
0.75
02 0.036
0.20
0.25
0.32
0.45
0.55
0.71
1.00
03 0.043
0.30
0.37
0.47
0.67
0.82
1.10
1.50
04 0.052
0.40
0.49
0.63
0.89
1.10
1.40
2.00
05 0.057
0.50
0.61
0.79
1.10
1.40
1.80
2.50
06 0.062
0.60
0.73
0.95
1.30
1.60
2.10
3.00
08 0.72
0.80
0.98
1.30
1.80
2.20
2.80
4.00
10 5/64
1.00
1.20
1.60
2.20
2.70
3.50
5.00
15 3/32
1.50
1.80
2.40
3.40
4.10
5.30
7.50
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Troubleshooting –
Olympus M200H
Problem Cause Solution
Machine not Building circuit breaker tripped. Reset breaker or move cord to other outlet
turning on - Faulty power cord Replace cord (AX32)
No power Faulty switches or internal wiring Check wiring & test switches - Repair as needed *
Solution Building circuit breaker tripped. Reset breaker or move cord to other outlet.
Pump Faulty power cord Replace cord (AX32)
Not Running Faulty switches or internal wiring Check wiring & test switches - Repair as needed *
Pump motor faulty Replace pump (AP25)
Pump seized - trips breaker Repair or replace pump (AP25)
Low Solution Jets too large for pressure desired
Check jets size & flow rates use smaller jets or lower
pressure
Pressure
and/or Jets worn allowing too much flow Replace jets
Pulsation Solution inlet filter plugged Clean or replace filter
Hose from solution tank restricted Repair or replace hose
Pump intake hose or fittings
leaking Repair or replace hose. Tighten clamps or replace fittings
Pressure Regulator Sticking Repair or Replace pressure regulator (PT048A or PT048)
Pressure Regulator Faulty Repair or Replace pressure regulator (PT048A or PT048)
Filter screen or jets plugged on
tool Clean out filter or jets
Solution tank empty Add water to tank - Check & repair auto fill assembly
Pump not primed Perform pump priming procedure
Pump faulty Repair or replace pump (AP50)
Tool valve faulty Repair or replace valve
Quick connects or hoses restricted
Clean out or replace quick connects and/or hoses
Can't connect Pressure in lines Release pressure
solution hose Quick connects faulty Replace quick connects (100008, 100007)
to machine Wrong style/size quick connects Replace quick connects to match connects on machine
*
To reduce the risk of fire electrical shock or injury repairs to wiring should only be performed by
experienced service technicians.
If you are not experienced in checking electrical wiring contact your nearest authorized service
center to perform tests and repairs to wiring and switches.
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Problem Cause Solution
Pump-out Building circuit breaker tripped. Reset breaker or move cord to other outlet.
not working Faulty power cord Replace cord (AX32)
Faulty switches or internal wiring
Check wiring & test switches - Repair as needed *
(NM5008)
Optional Pump-out pump faulty Replace pump-out pump (NM5053)
Auto
Pump-Out Pump-out pump clogged
Clean pump-out - Keep recovery tank clean - Use Hydro-
Filter
Outlet check valve stuck Clean or replace check valve
Discharge hose restricted Un-kink, clean out or replace hose
Float switch stuck Clean switch make sure float slides up & down easily
Float switch faulty Replace float switch (NM5054)
Vacuum Building circuit breaker tripped. Reset breaker or move cord to other outlet
Motor Faulty power cord Replace cord (AX32)
not running Faulty switches or internal wiring Check wiring & test switches - Repair as needed *
Vacuum motor faulty Replace vacuum motor (AV010)
Loss of Vacuum motor faulty Replace vacuum motor (AV010)
Vacuum Vacuum motor gasket damaged Replace gasket (PA010)
Recovery tank lid gasket damaged
Replace gasket (NM5059)
Drain valve open Close valve
Drain valve leaking Repair or replace drain valve (PEA11)
Vacuum motor hoses loose /
leaking Reconnect or replace vacuum motor hoses
Vacuum hose or tool clogged Clean out vacuum hoses and tool
Vacuum hoses or cuffs leaking Replace vacuum hoses, cuffs & connectors as needed
Recovery tank full Drain tank
Float shutoff filter clogged Clean float shutoff filter
Ball stuck in float shutoff Repair or replace float shutoff (NM5037)
Pump-out Check Valve stuck open
Clean out or replace check valve(NM5052)
Recovery tank damaged Replace recovery tank
Chemical not Solution tank not filling Check & repair auto fill assembly
feeding Chemical hose restricted Un-kink, shorten, clean out or replace hose
Filter screen plugged Clean or replace filter (PDE100-11P)
Optional
Auto-Fill Low Incoming Water Pressure
Set chemical bottle on top of machine – Shorten Chemical
hose – Find other water source.
Wrong size metering tip Change metering tip
Chemical proportioner faulty Replace chemical proportioner (PDE61-22-3)
Check valve in filter faulty Replace filter (PDE100-11P)
Tool won't Jets clogged Clean out or replace jets
spray - low or Inline filter clogged Clean out or replace filter
uneven spray Jets worn Replace jets
Jets not aligned properly Re-align jets
Tool valve faulty Repair or replace valve
Quick connects or hoses restricted
Clean out or replace quick connects and/or hoses
*
To reduce the risk of fire electrical shock or injury repairs to wiring should only be performed by
experienced service technicians.
If you are not experienced in checking electrical wiring contact your nearest authorized service
center to perform tests and repairs to wiring and switches.
Problem Cause Solution
Solution Tank
Water source turned off Turn on faucet or find other water source
not filling Float not on valve arm Reconnect float to valve arm - Adjust to proper height/level
Float valve faulty Repair or replace float valve (NM5055)
Optional Water hose restricted Un-kink, clean out or replace hose
Auto Fill Quick connects faulty Clean out or replace quick connects (100008, 100007)
Solution tank Float too heavy/ Filled with water Replace float (PHY005-003)
overflowing Float & chain tangled Make sure float chain free & hanging properly
Optional Float too high Adjust chain to set float at proper level
Auto Fill Float valve faulty Repair or replace float valve (NM5055)
Chemical Jug Foot valve in Filter stuck Clean out foot valve and filter
Filling with Foot valve in Filter faulty Replace foot valve and filter (PDE100-11P)
water -
Overflowing
Optional
Auto Fill
Heater Building circuit breaker tripped. Reset breakers or move cords to other outlets
not getting Faulty power cord Replace cord (AX32)
Water hot Heater Switch not ON Turn switch ON
Water start temperature too low Use hot water in solution tank - 130ºF maximum
Heater not given time to preheat Turn heater ON and wait 5 minutes before spraying tool
Tool jets too large – High Flow Replace tool jets with smaller jets to reduce flow rate
Water usage too high Slow down cleaning – more drying strokes – less spraying
Temp switches faulty Test 190ºF & 230ºswitches & replace as needed*
Heating Element Faulty Replace heater (NM5043)
Faulty switches or internal wiring Check wiring & test switches - Repair as needed *
*
To reduce the risk of fire electrical shock or injury repairs to wiring should only be performed by
experienced service technicians.
If you are not experienced in checking electrical wiring contact your nearest authorized service
center to perform tests and repairs to wiring and switches.
•Contact your distributor for additional troubleshooting
assistance, to order parts, or for advice and assistance in
performing necessary repairs.
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