Hydro EvoWash User manual

user manual
EvoWash

(This page was intentionally left blank.)

index
1.OO overview page
1.01 Package Contents 5
1.02 Description (North America vs. Global) 5
1.03 Product Features 5
1.04 Model table 6
1.05 Product Diagram 6
1.06 General Specifications 7
1.07 Intended Use 8
2.OO installation
2.01 Site Survey and Installation Requirements 8
2.10 Mechanical Installation 8
2.11 Installing the Vacuum Breaker (NA only) 8
2.12 Installation Diagram 9
2.13 Wall Mounting the Enclosure 10
2.14 Conductivity Probe 10
2.15 Detergent Bulkhead Fitting 10
2.16 Detergent Discharge Hose 11
2.17 Optional Rinse Pump Tubing Connections 11
2.18 Optional Rinse Pump Injection Fitting 12
2.19 Water Connection 12
2.20 Electrical Installation 13
2.21 Electrical Connections 13
2.22 Conductivity Probe Wiring 14
2.23 Main Power Input Wiring 14
2.24 Detergent Signal Wiring 14
2.25 Rinse Signal Wiring (Optional) 15
2.30 Retrofit Rinse Pump Installation 15
3.OO operation
3.01 Controls 18
3.02 User Mode 18
3.03 User Mode Menus 18
3.04 Alarms 19

index (continued)
4.OO programming page
4.01 Program Mode 20
4.02 Program Mode Menu Settings 20
4.03 Program Mode Menu Trees 21
4.04 Configuration Mode Settings (Program Menu 2) 24
4.05 Probe Mode Adjustment Menu Settings (Program Menu 3) 25
4.06 Probeless Mode Adjustment Menu Settings (Program Menu 4) 26
5.OO maintenance page
5.01 Routine Maintenance 28
5.02 Rinse Pump Squeeze Tube Replacement 29
5.03 Detergent Feed Spray Nozzle Replacement 29
6.OO troubleshooting
6.01 Helpful Controller Displays 29
6.02 Troubleshooting Table 30
7.OO service parts
7.01 Exploded Parts Diagram (Front) 31
7.02 Service Parts List (Front) 31
7.03 Exploded Parts Diagram (Rear) 32
7.04 Service Parts List (Rear) 32
8.OO decommissioning & disposal 32
9.OO weee - waste electrical and electronic equipment 32
1O.OO warranty
10.01 Limited Warranty 33
10.02 Limitation of Liability 33

5
1.OO overview
1.O1 Package Contents
1) EvoWash Dispenser
(P/N varies by model, see table on page 6)
3) Accessory Kit (NA P/N HYD10099378, Global P/N HYD10099406)
(Pickup Tubing, Detergent Injection Fitting, Conductivity Probe)
2) Mounting Kit (P/N HYD90097975)
(Wall Anchors, Screws, Wire Ties and Washers)
4) Rinse Pump Accessory Kit (only w/Rinse Pump) (P/N HYD90098478)
(Pickup Tubing, Wire Ties, Rinse Injection Fitting, Foot Valve & Weight)
1.O3 Product Features
• Optional, integrated rinse pump, or retrofit option.
• Simple, three button programming of integrated controller.
• Rinse Saver feature prevents wasteful rinse additive dosing during water fills.
• Detergent conductivity measurement and adjustable control settings to minimize overuse of detergent.
• Rack counter feature is standard.
• De-scale mode allows for safe washer cleaning without wasting detergent.
• Rinse Delay option, to prevent wasting rinse aid with Door style machines.
• Manual Prime function for Rinse pump.
1.O2 Description (North America vs. Global]
The EvoWash is a powder or solid detergent dissolver for use with warewash machines, with an optional, integrated rinse
pump. The built-in programmable control unit promotes safe and economical use of warewash supplies, ensuring accurate,
automatic chemical dosage, only as needed. The North America models include a backflow prevention vacuum-breaker to
meet ASSE 1055 and a conduit connector for the power, detergent and rinse signal wires to meet UL requirements.
EvoWash
Global
with
Rinse
Pump
EvoWash
North
America
with
Rinse
Pump
x4 x4 x4x2
Mounting Kit
x1 x1 x1
Accessory Kit
x1 x5 x1 x1 x1
Rinse Pump Accessory Kit
Safety Precautions
WARNING! Please read precautions thoroughly before operation. Meet all applicable local codes and regulations.
THANK YOU FOR YOUR INTEREST IN OUR PRODUCTS
Please use this equipment carefully and observe all warnings and cautions.
protective clothing and eyewear when dispensing chemicals or other materials or when working in the
vicinity of all chemicals, filling or emptying equipment, or changing metering tips.
observe safety and handling instructions of the chemical manufacturer.
direct discharge away from you or other persons or into approved containers.
dispense cleaners and chemicals in accordance with manufacturer’s instructions. Exercise CAUTION when
maintaining your equipment.
reassemble equipment according to instruction procedures. Be sure all components are firmly screwed or
latched into position.
equipment clean to maintain proper operation.
only to water tap outlets with 30 to 90 PSI (2 to 6 bar), water temperature 40°F to 140°F (5°C to 60°C).
if the unit is used to fill a sink, or the discharge hose can be placed into a sink. The unit must be mounted so
that the bottom of the cabinet is above the overflow rim of the sink
if the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified
persons in order to avoid a hazard.
WEAR
ALWAYS
KEEP
NOTE
ATTACH

6
1.OO overview (continued)
1.O5 Product Diagram
1. Safety Stop Switch Lever
2. Keyways (Optional)
3. Rinse Pump (Optional)
4. Controls & Display Screen
5. Wiring Conduit Connector (Power & Signals)*
6. Mounting Slots/Holes (x4)
7. Detergent Discharge Fitting
8. Conductivity Probe Cable
9. Water Inlet Fitting
10. Water Y-Strainer
11. Backflow Prevention Vacuum-Breaker *
12. Mesh Screen
13. Water Spray Nozzle
1
2
4
5 6 7 98
11
10
1213
3
NOTE: * North America
Model Shown
1.O4 Model Numbers and Features
Pump Build Options:
Rinse Pump: R = Rinse Pump Included
N = No Rinse Pump
Power Supply: 100 = 100 to 230 VAC
Voltage
Water Inlet: 8 = 8 mm (5/16 in) Push-fit
Size 6 = 6 mm (1/4 in) Push -fit
Spray Nozzle: RB80 = Royal Blue 80° Spray Angle
Bottle Style: SC = Standard Cylindrical
Electrical: CE = CE
Approvals UL = UL
Build Example: HYD EVW R 100 8 RB80 SC UL
Model Builder: Hydro
Prefix
Base
Model
Rinse
Pump
Power
Supply
Voltage
Water
Inlet Size
Spray
Nozzle
Bottle
Style
Electrical
Approvals
Popular UL Model
HYDEVWR1008RB80SCUL
NA EvoWash with Rinse Pump
HYD EVW R 100 8 RB80 SC UL
Popular CE Models
HYDEVWR1008RB80SCCE
EMEA EvoWash with Rinse Pump
HYD EVW R 100 8 RB80 SC CE
HYDEVWN1008RB80SCCE
EMEA EvoWash No Rinse Pump
HYD EVW N 100 8 RB80 SC CE

7
1.OO overview (continued)
1.O6 General Specifications
Category Specification
Electrical
Input Voltage 100-240 VAC at 50/60 Hz up to 0.75 Amps maximum (Class II)
Power Usage 12W maximum
Detergent Signal Input 24-249VAC at 50/60Hz up to 20mA or 24VDC up to 20mA
Rinse Signal Input 24-249VAC at 50/60Hz up to 20mA or 24VDC up to 20mA
Weights and Dimensions
Global Models North America Models
Weight: Unboxed 2.5 Kg (5.5 lbs) or 2.8 Kg (6.2 lbs) with rinse pump 2.7 Kg (5.9 lbs) or 3.0 Kg (6.6 lbs) with rinse pump
Boxed 4.5 Kg (9.9 lbs) or 4.8 Kg (10.5 lbs) with rinse pump 4.7 Kg (10.4 lbs) or 5.0 Kg (11.0 lbs) with rinse pump
Dimensions: Unboxed
259 mm Wide x 365 mm High x 232 mm Deep
(309 mm Wide with rinse pump)
10.2 in Wide x 14.4 in High x 9.1 in Deep
(12.2 in Wide with rinse pump)
259 mm Wide x 497 mm High x 232 mm Deep
(309 mm Wide with rinse pump)
10.2 in Wide x 19.6 in High x 9.1 in Deep
(12.2 in Wide with rinse pump)
Boxed
555 mm Wide x 280 mm High x 390 mm Deep
21.9 in Wide x 11 in High x 15.4 in Deep
555mm Wide x 280mm High x 390mm Deep
21.9 in Wide x 11 in High x 15.4 in Deep
Operating Environment
Ambient Temperature 10°C minimum to 50°C maximum (50°F minimum to 120°F maximum)
Humidity 95% relative humidity maximum
Indoor Installation Indoor Use Only. Must not be installed outdoors.
Rinse Pump Performance 0 to 30 mls/min flow (0 to 1.1 oz/min) Always test with actual chemical, at installation, for accurate flow rate.
Inlet Water
Water Temperature 5°C minimum to 60°C maximum (40°F minimum to 140°F maximum)
Water Pressure Min: 2 Bar - 0.2MPa - 30 PSI Max: 6 Bar - 0.6MPa - 90 PSI
Regulatory Approvals
Global Models
IEC 60335-1:2010, COR1:2010, COR2:2011, AMD1:2013, COR1:2014, AMD2:2016, COR1:2016
EN61000 6-1 Residential immunity
EN61000 6-3 Residential emissions
EN1717 Certified with Category 4 Chemicals (Global models)
North America Models
ASSE 1055 (North America models)
Safety Of Household And Similar Electrical Appliances, Part 1: General Requirements [UL 60335-1:2016 Ed.6 ]
Safety Of Household And Similar Appliances - Part 1: General Requirements [CSA C22.2#60335-1:2016 Ed.2]

8
1.OO overview (continued)
2.OO installation
2.O1 Site Survey and Installation Requirements
• Unit is to be installed by a trained technician; all local and national water regulations are to be observed.
• Unit must be installed indoors, in an area that does not suffer excess temperature changes, direct sunlight, frost or
precipitation of any kind.
• The area must be free of high levels of ElectroMagnetic Interference (EMI).
• Ensure the unit will be mounted in an accessible location, above the height of the dishwasher’s detergent inlet.
• Installer must ensure the suitability of the wall or mounting substrate, which should be flat and perpendicular to the floor.
• Unit location should be well lit for any maintenance, and should be free of high levels of dust particulates.
• Scheduled maintenance should be carried out on the unit at least once per year.
• It is a legal requirement that all water supply hose sets must be compliant with IEC 61770.
• Ensure the chemicals being used are compatible with supplied tubing. If you are unsure, please contact a local distributor.
Safety Precautions
CAUTION! Before an installation takes place it is advisable to complete a site survey to ensure the EvoWash can be
installed in a position that meets all the requirements below.
CAUTION! Do not install unit in potentially explosive environment (ATEX) where flammable gas, steam, fog or dust can
form an explosive combination with air.
WARNING! Electrical installation should be completed by a qualified electrician. All local and national electrical
regulations are to be observed.
2.1O Mechanical Installation
2.11 Installing the Vacuum Breaker (NA only)
For shipping protection the vacuum breaker / stand-pipe
assembly is not pre-installed. The user must install the
vacuum breaker / stand-pipe assembly to the dispenser
before use.
1) While supporting the swivel connector with one hand,
push in the stem of the vacuum breaker / stand-pipe
assembly with the other hand, until firmly seated in the
push-to-fit swivel connector.
2) Rotate the vacuum breaker / stand-pipe assembly into
position and snap into the mounting bracket.
3) Route 1/4” flexible plastic tubing from the vacuum
breaker to the water inlet of the spray nozzle (as shown).
NOTE: North America
Model Shown
1.O7 Intended Use
• The EvoWash is intended for use in industrial applications and is not suitable for domestic use.
• The product must only be used for dispensing washing and rinse aid chemicals for warewash applications.
• The manufacturer waives any responsibility arising from incorrect usage or transportation.
Push stem of vacuum
breaker assembly into
manifold swivel fitting.
Swivel the vacuum breaker
up and secure. Connect the
spray nozzle inlet tubing.

9
2.OO installation (continued)
2.12 Installation Diagram
Conductivity Probe Wires
Detergent Feed Hose
Rinse Feed Outlet Hose
Rinse Feed Inlet Hose
From Rinse product container
Water Inlet
Dish Machine
Power Wires (with fused isolation switch).
Detergent and (Optional) Rinse Signal Wires
front view
side view
NOTE: North America Model Shown

10
2.OO installation (continued)
2.14 Conductivity Probe
The probe senses the detergent concentration. Correct probe placement is critical for accurate detergent concentration
control. Always use the new probe provided with the dispenser. When choosing a mounting location, make sure that the
probe will be completely immersed in wash tank solution, in an area that has a good flow of solution and close to the product
entry point.
2.15 Detergent Bulkhead Fitting
Correct placement of the detergent bulkhead fitting is critical for accurate detergent concentration control. Ensure that the
detergent bulkhead fitting is:
• Above the water line in the tank.
• Close to the conductivity probe location.
• Discharging detergent directly into the wash tank and not on top of any shelf areas or obstacles that could prevent
detergent from falling directly into the wash tank.
Many dish machines will have knockouts provided for probe
installation and/or will have existing probes. Previously punched
holes may be suitable, but always confirm that the probe will be
immersed in the wash tank solution before installing. The following
steps describe probe installation.
1) Cut a 22mm or 7/8” hole using a suitable hole punch or cutter
and ensure that all sharp edges, cutting debris and burrs are
removed.
2) Remove probe retaining nut, plastic washer and one of the
rubber washers.
3) Insert the probe into the hole and re-assemble the rubber
washer, plastic washer and retaining nut back onto the probe
from inside the dish tank. Tighten the retaining nut by hand,
enough to prevent leaking.
1) Cut a 22mm or 7/8” hole using a suitable hole punch or
cutter and ensure all sharp edges, cutting debris and
burrs are removed.
2) Remove the retaining nut and O-ring.
3) Push the threaded side of the bulkhead fitting into the
hole in the tank, and add the O-ring and retaining nut
back onto the fitting from inside the tank.
4) Align the external hose barb so it is facing upwards, to
ensure flow of detergent from dispenser to tank.
5) Tighten retaining nut by hand, to ensure there are no
leaks in the assembly
Retaining Nut
Plastic Washer
Rubber Washer
Dish Tank Wall
Conductivity Probe
Rubber Washer
Nuts
Ring Terminals
Washers
Side
View
Side
View
O-ringRetaining Nut Dish Tank Wall
Rubber
Washer
Bulkhead Tank Fitting
2.13 Wall Mounting the Enclosure
NOTE: Ensure the wall anchors are suitable for the wall being mounted to.
1) Position the enclosure against the wall at the chosen installation location and
mark the wall through the four mounting holes.
2) Drill four holes in the marked positions using an 8 mm (5/16 inch) drill bit.
3) Insert the four wall anchors into the drilled holes, pushing them flush to the wall.
4) Secure the product to the wall with the four screws and washers, using a PZ2 or
#2 Phillips screwdriver
NOTE:
Global Model Shown
NOTE:
Global Model Shown

11
2.OO installation (continued)
2.16 Detergent Discharge Hose
NOTE! Ensure there are no kinks or sharp bends
in the discharge hose, between the unit and the
detergent bulkhead fitting, to ensure free flow of
detergent solution into the wash tank.
1) Using the supplied clear, flexible tubing, connect one end
to the discharge hose outlet on the unit and secure with
a cable-tie supplied in the mounting kit or a worm-gear
hose clamp.
2) Connect the other end to the detergent bulkhead fitting.
The tubing may need to be cut to the correct length. As
before, secure with a supplied cable tie or a worm-gear
hose clamp.
Push one end onto Detergent
Discharge fitting and secure
1
2
Push other end onto Detergent
Bulkhead fitting and secure
Rinse Pump Inlet
Rinse Pump Outlet
To Rinse
Product Container
To Rinse
Injection Fitting
2.17 Optional Rinse Pump Tubing Connections
NOTE! Cable ties are provided in the fittings kit so
that tubing can be tied together or to the wall, to
create a neat and safe installation.
Inlet Tubing
1) Using the ¼” tubing provided, cut the tube to the correct
length (keeping enough for the outlet tubing) and install
the strainer & weight onto the end of the tube that will be
placed into the rinse chemical container.
2) Install the strainer and weight into the rinse chemical
container, ensuring that any entry hole produced in the
container is suitable as not to allow particulates or any
contamination to enter the container.
3) Connect the inlet tubing to the inlet on the rinse pump
(left hand fitting). Loosen the compression fitting by 1
turn, then push the tube into the fitting and tighten.
Outlet Tubing
1) Install one end into the outlet of the rinse pump (right
hand fitting). Loosen the compression fitting by 1 turn,
then push the tube into the fitting and tighten.
2) Before cutting, measure the tubing length needed to
reach the location where you will be installing the rinse
injection fitting, and include some extra length for routing
the tubing out of the way.
NOTE: Global Model Shown

12
2.OO installation (continued)
2.18 Optional Rinse Pump Injection Fitting
NOTE! Only applicable to models that have the
optional rinse pump fitted. You must install the
rinse injection fitting downstream of any rinse
solenoid.
CAUTION! Ensure there are no kinks or sharp
bends in the tubing between the pump and the
rinse injection fitting, to ensure free flow of rinse
chemical into the rinse water.
CAUTION! Choose a location for the rinse
injection fitting that allows the installation to comply
with local and national plumbing regulations,
ensuring there is no backflow of rinse chemicals
into a potable or municipal water supply.
Installation Method 1:
1) Most machines will have a 1/8“ NPT inlet blanked off on
the rinse water manifold
2) Remove the blanking cover and install the rinse pump
injection fitting. Use thread sealant to ensure a leak free
assembly.
2.19 Water Connection
CAUTION! Water supply temperature must be between 5°C and 40°C (40°F and 140°F).
Maximum static water pressure is 0.6MPa (6 bar or 90 PSI). Ensure a pressure regulator is used before the water inlet
if static water pressure will fluctuate above this level.
CAUTION! An isolation valve can be fitted between the water supply and the unit to ensure the water supply can be
shut off if required.
1) The water inlet connection type will vary between models. Currently available connection types are:
• Standard: 8mm, (5/16”) push fit connection
• Optional: 6mm, (1/4”) push fit connection
2) Connect the water supply to the water inlet, ensuring that the supply hose is supported so as not to create unnecessary
force on the inlet.
3) If the unit is being supplied from the municipal water supply, the hose sets used must comply with IEC 61770.
Installation Method 2:
1) Drill a 5.5mm (7/32”) hole in the location at which you have decided to install the rinse pump injection fitting.
2) Cut threads into the hole using a 1/8” NPT tap, ensuring that all sharp edges, cutting debris and burrs are removed.
3) Install the rinse pump injection fitting. Use thread sealant to ensure a leak free assembly.
Connect pump discharge tubing:
1) Ensure the pump discharge tubing is long enough to reach the rinse injection fitting with enough extra to allow neat
and safe routing. Connect the end of the tubing to the rinse injection fitting going into the dish machine. Loosen the
compression fitting by 1 turn, then push the tube into the fitting and tighten.
Rinse Feed
Outlet Hose
Threads into Rinse
water plumbing
Compression
fitting (1/8” tube)
1/8” NPT
Male

13
2.OO installation (continued)
2.2O Electrical Installation
WARNING! Electrical installation and maintenance should be completed by a qualified electrician. All local and national
electrical regulations are to be observed.
CAUTION! All electrical connections (excluding the conductivity probe) are to be made either in the dish machine
control circuit panel or in a suitable, external junction box.
Where applicable, all cable entries into new equipment must be made with a water tight conduit fitting or
gland, meeting the appropriate local and national regulations.
Ensure all wiring is routed neatly and safely between appliances, as not to create any trip hazards that
could result in injury, or damage to the equipment or wiring.
2.21 Electrical Connections
Main Power Input
6 wire cable harness
6 wire cable harness
entry point for Global
model (since it does
not have the conduit
connector).
Detergent Signal Conductivity Probe
Rinse Signal (Optional)
Brown - Line / Hot (100-240V AC at 50/60 Hz)
Yellow - Live or DC+ (24V to 249V AC at 50-60 Hz or 24VDC) Black - Conductivity Circuit Wire 1
Purple - Live or DC - (24V to 249V AC at 50-60 Hz or 24VDC)
Blue - Neutral
White with Yellow - Neutral or DC - Red - Conductivity Circuit Wire 2
White with Purple - Neutral
NOTE: North America Model Shown

14
2.OO installation (continued)
2.23 Main Power Input Wiring
Power input to the EvoWash can be any voltage from
100-240 VAC at 50/60 Hz. For single phase systems,
the brown wire of the six-wire harness is connected to
the Hot source and the blue wire is connected to the
Neutral source, as shown to the right. With a three phase
supply, the EvoWash is a single-phase load. Line voltage
is applied using just two wires (Brown and Blue). Avoid
interconnection to power systems that are not ground-
referenced. Choose a connection between a line (phase)
and neutral, connecting the brown wire to the line and the
blue wire to the neutral, following the illustrations below.
2.22 Conductivity Probe Wiring
Although the conductivity probe wiring is pre-wired to the
controller, you must make the connection to the probe
installed on the washer.
1) Route the probe wires to the conductivity probe location
and cut to fit if required.
2) Strip the wire ends and crimp on the ring terminals
provided.
3) Connect the ring terminals to each of the probe
connections, sandwiching each ring terminal onto the
probe between the nuts and washers provided (see
diagram at right). Ensure that connections are tight and
secure.
WARNING! Electrical installation should be
completed by a qualified electrician. All local and
national electrical regulations are to be observed.
2.24 Detergent Signal Wiring
• Detergent signal input is optically isolated and draws no
more than 20mA.
• It is a universal voltage input that accepts voltage
between 24-249VAC nominal (± 10% fluctuation), or
24VDC nominal (± 20% fluctuation).
• Typical wiring locations are dispenser detergent power
source or the wash motor contacts in the dish machine
control panel. This power source is on when the
dishwasher is running the wash pump.
• Connect yellow (DC+) and white w/yellow (DC-) colored
wires to detergent signal power source.
Ring Terminal
Probe Wire
Probe Wire
Main Power Input Wiring: Single Phase AC Power
Main Power Input Wiring: Three Phase AC Power
Detergent Signal Wiring
Line /
Hot
Live or
DC +
Neutral
Neutral
or DC -
Brown - Line / Hot
(100-240 VAC at 50/60 Hz)
Yellow - Live or DC +
(24V to 249V AC at 50-60 Hz or 24VDC)
Blue - Neutral
White w/Yellow - Neutral or DC -
Note! An accessible neutral is required. Connect between line and neutral ONLY.
1. 120/208 VAC WYE (includes Neutral)
Brown
Blue
2. 120/240 VAC Delta with High Leg
Brown
Blue
3. 220/380VAC or 240/415VAC WYE (includes Neutral)
Brown
Blue

15
2.OO installation (continued)
2.25 Rinse Signal Wiring (Optional)
WARNING! If a rinse pump is not installed, cap off
and insulate the unused rinse signal wires.
• Rinse signal input is optically isolated and draws no
more than 20mA.
• It is a universal voltage input that accepts voltage
between 24-249VAC nominal (± 10% fluctuation), or
24VDC nominal (± 20% fluctuation).
• Typical wiring locations are dispenser rinse power
source or the rinse solenoid valve circuit in the dish
machine control panel. This power source is live
whenever the dishwasher is rinsing.
• Connect purple (DC+) and white w/purple (DC-) colored
wires to detergent signal power source.
Rinse Signal Wiring Live or
DC + Neutral
or DC -
Purple - Live or DC +
(24V to 249V AC at 50-60 Hz or 24VDC)
White w/Purple - Neutral or DC -
2.3O Retrofit Rinse Pump Installation
If an EvoWash unit was purchased without a rinse pump, you may want to add the functionality of having an integrated Rinse
pump for dosing rinse aid into your system. All programming and settings are controlled through the same interface as the
detergent control.
1) Remove the EvoWash enclosure from the wall, and set the unit face down on a clean, stable work surface. Support the
device where necessary to prevent it from moving during the changeover.
2) Unscrew the 2 screws from the side cover and pull the side cover away from the main housing, as shown below.
Warning! Disconnect and isolate the power and water supplies before performing any maintenance on the unit.
The two screws
are different sizes.
NOTE: Global Model Shown

16
2.OO installation (continued)
2.3O Retrofit Rinse Pump Installation (continued)
3) Remove the Rinse Pump from the packaging.
4) Remove the plastic cap from the end of the six-wire cable connector, inside the unit.
5) Clip the plug from the rinse pump to the six-connection plug on the unit, checking that the two mate together properly.
NOTE: Global Model Shown
NOTE: Global Model Shown

17
2.OO installation (continued)
2.3O Retrofit Rinse Pump Installation (continued)
6) Push the rinse pump into the housing, feeding the cable under the pump and into the slot at the back of the unit.
7) Screw the securing clip over the cable gland at the base of the pump.
8) Use the screw and washer to secure the rinse pump into the main housing at the top of the rinse pump.
9) Once the rinse pump has been installed, secure the unit back onto the wall and install the rinse pump tubing and rinse
injection fitting as per the Mechanical Installation instructions in sections 2.16 and 2.17 on pages 10 and 11.
NOTE: Global Model Shown
Cable
Slot
NOTE: Global Model Shown
8
7

18
3.OO operation
3.O2 User Mode
“User mode” is the default mode which the end user will be able to view and operate. The schematic and descriptions below
detail the use of the User Mode menu screens.
The unit cannot be programmed in User Mode, go to the ‘Programming Mode” section on page 19, to program the unit.
From the Home Screen, press the Next key to access and move through the user mode’s menu loop. After 30 seconds of
inactivity, the unit will automatically return to the Home Screen (or the live conductivity display, if enabled).
3.O1 Controls
There are three control keys below the EvoWash display:
• Next: the “right arrow” that moves to the next item.
• Scroll: the “up arrow” that changes a value.
• Enter: the “down and over arrow” to make a selection.
Next Scroll Enter
3.O3 User Mode Menus
From an “idle” display, either the Home Screen or the live
conductivity display if enabled, you press the Next key to
move through the User Mode menus. The menu structure
is shown to the right.
NOTE: If enabled, the live Conductivity display can be used
in place of the normal Idle Home Screen display.
Below are examples of other displays you might see on the
Home Screen, showing various signals, activities or errors.
NOTE: Black indicates on constant.
Gradient indicates rotating zero (0).
Gray indicates “blinking”.
000
Idle Home Screen
Rinse Signal On
Rinse Pump On
Low Detergent Alarm
Probe Mode Active
Detergent Signal On
Detergent Feed On
Detergent Overfeed Stop
00 0
—
—
000
00 0
—
—
000
—
000
00 0
—
00 —
00 —
0 0
—
Idle Home Screen
No menu activity for 30 seconds
returns to the Idle Home Screen
Tens of Racks
00 0
—
Rack Count Menu
00011
RAM Check
Press Enter
to Reset
Checksum
0001
Max Detergent Time
Press Enter
to Reset
MaxDetTime
000
Detergent Feed On
000
00021
Detergent Prime
Rinse Pump On
000
00031
Rinse Prime
000237
De-Scaling Countdown
600
00041
De-Scale Menu
000401
Live Conductivity Display (If enabled)

19
3.OO operation (continued)
3.O3 User Mode Menus (continued)
Menu 11: Rack Count Menu
• At the Idle Home Screen press the Next key to move to Menu 11.
• Press the Enter key to display the number of racks washed (divided by ten). For example, 7,324 racks will display as 732.
• Press the Enter key again to return to Menu 11, or press the Next key to move to the RAM Check.
• At the RAM check screen press Enter to test the RAM memory. A “1” will display if the RAM memory passes the test.
• Press the Next key to move to the ‘Max Det Time’ screen, which displays the longest time (in seconds) the detergent feed
has had to run to satisfy the set point. (Make note of this time, and see the Troubleshooting section for more information.)
• Press the Next key again to return to the Rack Count display, where you can press Enter to return to Menu 11.
NOTE: If not stopped manually, either prime function below will stop automatically after 30 seconds.
Menu 12: Detergent Prime
• At the Rack Count Menu (Menu 11) press the Next key to move to Menu 12, Detergent Feed Prime.
• Press and release the Enter key to start the detergent feed.
• Press and release the Enter key again to manually stop the detergent feed and return to Menu 12.
Menu 13: Rinse Prime
• At the Detergent Feed Prime screen (Menu 12) press the Next key to move to Menu 13, Rinse Pump Prime.
• Press and release the Enter key to start the Rinse pump.
• Press and release the Enter key again to manually stop the rinse pump and return to Menu 13.
Menu 14: De-scaling Menu
• At the Rinse Pump Prime screen (Menu 13) press the Next key to move to Menu 14. the De-scaling Menu.
• Press and release the Enter key to start the 600 second De-scaling countdown.
• Press and release the Enter key again to manually abort the De-scaling countdown and return to Menu 14.
NOTE: The controller/dispenser does not do anything during the 10 minute countdown, it simply ignores detergent and rinse
signals to avoid wastefully dosing detergent and rinse aid while the operator is performing maintenance.
Live Conductivity Display (if enabled - only available in Probe Mode)
• At the De-Scaling Menu (Menu 14) press the Next key to move to the Live Conductivity display, if it has been enabled.
(See section 4.04 in the Program Menu instructions for Menu 32.2)
• Press the Next key again to return to the Idle Home Screen. If the Live Conductivity display was not enabled, you would
have returned to the Idle Home Screen when you pressed the Next key on the De-Scaling Menu (Menu 14).
• NOTE: When the Live Conductivity display is visible, the menu will NOT return to the Idle Home Screen after 30 seconds.
3.O4 Alarms (Probe Mode Only)
Low Detergent Alarm (Flashes the lower line of each digit in the display and beeps in three sets of three beeps.)
• The visual and audible low detergent alarm occurs if the conductivity is below the set point, and the detergent feed
activates, but after a user-defined number of racks (the Low Detergent Alarm Delay), the conductivity has not increased.
• The low detergent alarm will automatically reset if the controller senses an increase in conductivity in the wash tank before
the Detergent Overfeed Stop Alarm occurs.
Detergent Overfeed Stop Alarm (Flashes the lower lines and right 0in display and beeps sets of three beeps continuously.)
• If a low detergent alarm condition continues for twice the user-defined number of racks in the Low Detergent Alarm Delay,
with no increase in conductivity, the visual and audible Detergent Overfeed Stop Alarm will occur and the detergent feed
will be stopped until the alarm is manually cleared.
• When the issue causing the Detergent Overfeed Stop Alarm is resolved (such as installing a new container of detergent or
cleaning the conductivity probe), the alarm can be manually cleared by pressing any of control keys (Next, Scroll or Enter).

20
4.OO programming
4.O1 Program Mode
Program Mode is password protected (factory set to “123”) with two sets of menus for installers and maintenance technicians
to adjust the unit settings to meet their wash requirements. Follow the steps below to access the Program Mode Menus.
1) Press and hold the Enter key for 2 seconds. (NOTE: Gray indicates blinking in displays below.)
2) Use the Scroll key
to change the 1st digit.
6) Use the Scroll key
to change the 3rd digit.
8) Program Mode Menu 2
4) Use the Scroll key
to change the 2nd digit.
7) When the proper password is displayed, press the
the Enter key to access Program Mode Menus.
000
1
000
1
23 000
2
000
000
1
2
3) Use the Next key
to move to 2nd digit.
5) Use the Next key
to move to 3rd digit.
4.O2 Program Menu Settings (Program Menus 2, 3 and 4)
Program Menu 2 is considered the “Configuration Menu”. It is accessible by entering the proper Program Mode password.
Whether you see Program Menu 3 or Program Menu 4 after Program Menu 2 will depend on the setting in Menu 21,
Detergent Control, where you set whether the controller will operate in “Probe Mode” or “Probeless Mode”.
Program Menu 3 is considered the “Adjustment Menu” for Probe Mode.
Program Menu 4 is considered the “Adjustment Menu” for Probeless Mode.
Details for the individual configuration settings available in Program Menu 2 and the individual adjustments available in
Program Menus 3 or 4 are shown in the menu trees on pages 20 through 22, and then described on the following pages.
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