Hydromatic S3SD User manual

NOTE! To the installer: Please make sure you provide
this manual to the owner of the pumping equipment or to
the responsible party who maintains the system.
Submersible Sewage Pump
Dual Seal Pumps
S3SD/S4SD &
SB3SD/SB4SD
Part # 5625-420-1 Item # E-03-420 04/09

2
Thank you for purchasing your
Hydromatic®pump. To help ensure
years of trouble-free operation,
please read the following manual
carefully.
Before Operation:
Read the following instruc-
tions carefully. Reasonable care
and safe methods should be
practiced. Check local codes and
requirements before installation.
Attention:
This manual contains important
information for the safe use of
this product. Read this manual
completely before using this
product and refer to it often
for continued safe product use.
DO NOT THROW AWAY OR
LOSE THIS MANUAL. Keep
it in a safe place so that you may
refer to it often.
Unpacking Pump:
Remove pump from carton.
When unpacking unit, check for
concealed damage. Claims for
damage must be made at the
receiving end through the delivery
carrier. Damage cannot be
processed from the factory.
WARNING: Before handling
these pumps and controls,
always disconnect the power
first. Do not smoke or use
sparkable electrical devices or
flames in a septic (gaseous) or
possible septic sump.
Pumps Not Operating or
in Storage:
Pumps with carbon ceramic seals
must have impellers manually
rotated (6 revolutions) after
setting non-operational for 3
months or longer and prior to
electrical start-up.
Pump:
The S3SD/S4SD series
submersible pumps are supplied
for 1 and 3 phase and for 200,
230, 460 or 575 volts. Pump is
supplied with 15 feet of power
cord. Longer cable lengths can be
furnished but must be specified
at time of order. Power cable
is supplied with a green wire
for ground. Be sure green wire
is connected to a ground lug in
the control panel and the control
panel must be connected to a
ground rod or ground wire from
supply service.
NOTE: All single phase pumps
require properly sized start
capacitor, start relay and run
capacitor in the panel.
Sump Level Control:
Sump level is controlled by
Hydromatic 3900 mercury
switch level controls. The 3900
level controls is a metal case
mercury switch sealed in a solid
polyurethane float. The float
is held in position by a weight
attached to the power cord above
the float. The cord supports the
float and is adjusted for height
from the surface.
Typical duplex systems use three
floats; the lowest float turns the
pumps off, the next higher float
starts the lead pump, the next
higher float (override) starts the
lag pump. The pumps alternate
on successive cycles.
General
Information
Two pumps operate together only
if sump level rises to the third or
override float. The override float
also brings on the second pump in
case of failure of the first pump.
Extra floats with appropriate
controls can be supplied for alarm
functions. Triplex systems use
four floats. The fourth highest
float brings on the second lag
pump. Three pumps operate
together only if sump level rises to
the fourth float (second override).
This float also brings on the third
pump in case of failure of either or
both of the first two pumps.
Alarm Controls:
The alarm float is usually set
above the override level so the
alarm will signal only if the
override level is exceeded.
However, some engineers prefer
to have the alarm float set below
the override level as it is possible
for one pump to fail and the other
pump to operate on the override
level with the sump level never
reaching the alarm level. This is
particularly true in cases of low
inflow capacity.
Electrical Control Panel:
It is recommended that the
Hydromatic control panel be used
with all pumps as proper start
components and pump protection
are furnished.
NOTE: All single phase pumps
require properly sized start
capacitor, start relay, and run
capacitor in the control panel.
IMPORTANT: If Hydromatic
control panel is not used and the
motor fails because of improper
components, the motor guaran-
tee is void.

3
Hydromatic electrical equipment
is installed in a weatherproof
enclosure. Electrical equipment
includes a main circuit breaker
for each pump, a magnetic starter
with overload protection for each
pump, an H-O-A switch and run
light for each pump, an electric
alternator and a transformer to
provide appropriate control for
control circuit and alarms.
Overload Heaters:
If a Hydromatic control panel is
not used, on three phase pumps all
three phases must have overload
protection. The overload should
be ambient compensated class
10. The heaters full load amps
on the pump should be sized in
accordance with the nameplate
amps on the motor housing. The
amp draw on these submersible
motors is slightly higher than a
corresponding horsepower surface
motor so heaters must be sized by
the nameplate full load amp rating.
Installing Pump in Sump:
Before installing pump in sump,
lay it on side and turn impeller
with fingers. Impeller may be
slightly stuck due to factory test
water so it must be broken loose
with small bar or screwdriver
in edge of vanes. The impeller
should turn freely.
Clean all trash and sticks from
sump and connect pump to piping.
A check valve must be installed
on each pump. A gate or plug
valve in each pump discharge
line is also recommended. This
valve should be installed on the
discharge side of the check valve
so if necessary to service the
check valve, the line pressure can
be cut off. Single pump systems
are sometimes installed without a
check valve where it is desirable
to self-drain the discharge line to
prevent freezing. This can be done
only with short discharge lines.
Otherwise water will return to the
sump and cause short cycling of
the pump.
NEMA 4 Junction Box (Optional):
If electrical control panel is to be
set remote from the pump sump, a
NEMA 4 junction box should be
used to make power and control
connections. The Hydromatic
NEMA 4 junction box is provid-
ed with compression connectors
for sealing all wires. No sealing
compound is needed to make
connections waterproof.
NUMBER OF CONDUCTORS REQUIRED BETWEEN CONTROL PANEL
AND NEMA 4 JUNCTION BOX
System Number of Number of Number of
Type Control Wires Power Lines Ground Wires #8
Simplex 3 3 1
Simplex with Alarm 5 3 1
Duplex 5 6 1
Duplex with Alarm 7 6 1
WIRE SIZE TABLE
FOR REMOTE LOCATION OF CONTROL PANEL LENGTHS ARE BASED ON A VOLTAGE DROP OF TWO PERCENT
Maximum length in feet from NEMA 4 junction box to control panel. For 3 phase only and for power lines only. All control wires can be = 14–16 or 18 gauge
wire. If power lines are for 460 or 575 volts insulation of control wires must be for this voltage if used in conduit with power lines.
Volts 230 460 575 230 460 575 230 460 575 230 460 575 230 460 575 230 460 575 230 460 575 230 460 575 230 460 575
Wire Motor
Size HP 3 3 3 5 5 5 71⁄271⁄271⁄210 10 10 15 15 15 20 20 20 25 25 25 30 30 30 35 35 35
12 110 450 700 90 370 580
10 180 720 1120 140 550 370 90 360 560 50 220 340
8 270 1100 1650 220 900 1400 175 700 1100 105 420 650 320 500 230 360 180 280
6 400 1600 2500 350 1400 2200 220 900 1400 150 600 930 105 420 650 90 370 570 360 560 320 500 230 360
4 370 1500 2300 230 950 1450 175 700 1100 140 550 850 125 500 800 100 400 620 90 360 560
2 370 1500 230 270 1100 1700 220 900 1400 210 820 1250 200 800 1250 150 600 930
*Special Junction Box required for wire sizes larger than #4.
Single phase pumps with capacitor
start circuit must have the
overload protection on the black
pump lead.
NOTE: On single phase pumps
the white, black, and red pump
leads must be connected properly
for the pump to run.
Pump
Installation

4
Pump
Installation
Wiring diagrams are provided
with panel for making connec-
tions. An extra set of diagrams
is included so that one set can
be used during installation when
making connections. The size of
any additional wiring from the
pump cord to the panel is based
on the distance and pump current.
Double check that all wiring is
properly connected and tight.
NOTE: On single phase pumps
the white, black and red pump
wires must be connected
properly to the panel. Only the
proper sequence will work.
Installing 3900 Mercury Switch
Float:
The float cords are supported by a
mounting bracket that is attached
to sump wall or cover or to the
NEMA 4 junction box.
Cord snubbers are used to hold
the cord in place. Float level can
be changed at any time by loosen-
ing the snubber and readjusting
cord length.
In either simplex or duplex
system the lower or turn-off float
is set just above the top of volute
so that the volute will always be
submerged during the pumping
cycle. The second or lead/on float
is set at about 24 inches above the
lower turn-off control.
More distance between turn-on
and turn-off controls can be used
but sewage may become septic
and excessive solids may collect
for the pump to handle. A frequent
pumping cycle is recommended
for best operation.
If an alarm system is used, this
control is usually set about 6 inches
above the override control.
Some engineers as described
previously prefer to have the
alarm control set below the
override control.
Making Electrical Connections:
All electrical wiring must be
in accordance with local code,
and only competent electricians
should make the installations. A
set of prints is included for use
in making the installation. All
wires should be checked for
grounds with an ohmmeter or
Megger after the connections
are made. This is important, as
one grounded wire can cause
considerable trouble.
IMPORTANT: If equipment is
not properly wired and protect-
ed as recommended, the motor
guarantee is void.
Starting System:
1. Turn H-O-A switch to Off
position, then turn on main
circuit breakers.
2. Open all discharge valves
and allow water to rise in
sump pump.
3. Turn H-O-A switch to Hand
position on one pump and
notice operation. If pump is
noisy and vibrates, rotation
is wrong. To change rotation
(3 phase), interchange any
two line leads to motor. DO
NOT INTERCHANGE MAIN
INCOMING LINES. If duplex
system, check second pump in
the same manner.
4. Now set both H-O-A switches
to Auto position and allow
water to rise in sump until
Pump
Operations

5
one pump starts. Allow pump
to operate until level drops
to turn-off point.
5. Allow sump level to rise to
start other pump. Notice run
lights on panel; pumps should
alternate on each successive
cycle of operation.
6. Turn both H-O-A switches
to Off position and allow
sump to fill to the override
control level.
7. Turn both switches to Auto
position and both pumps should
start and operate together until
level drops to turn-off point.
8. Repeat this operation cycle
several times before leaving job.
9. Check voltage when pumps
are operating and check the
amp draw of each pump. On 3
phase pumps, check amps on
each wire as sometimes a high
leg will exist. One leg can be
somewhat higher (5 to 10%)
without causing trouble. For
excessive voltage, the power
company should be consulted.
As the motors are oil filled, no
lubrication or other maintenance
is required. The pump should be
lifted once every two years and
the oil drained from the motor
chamber to check for water.
Generally these pumps give very
reliable service and can be expected
to operate for years on normal
sewage pumping without failure.
Lightning:
In some areas where considerable
lightning occurs, it is recommended
that a lightning arrestor be
installed at the control panel.
Complete data on lightning
arrestors and cost are available
from the factory. Lightning arres-
tors are good insurance against
damage to an expensive motor.
Servicing Instructions:
IMPORTANT: Read all
instructions before replacing
any parts.
WARNING: Before handling
these pumps and controls, always
disconnect the power first.
Do not smoke or use sparkable
electrical devices or flames in
a septic (gaseous) or possible
septic sump.
Field Service on Motor:
All submersible motors can be
serviced (out of warranty) in the
field by any reliable motor service
shop. Any pump (in warranty)
must be returned to the factory
for service or repaired in an
authorized Hydromatic ser-
vice center. Charges will not be
allowed if (in warranty) pump
is taken to a motor repair
shop that is not an authorized
Hydromatic service center.
When field service is performed
on a pump, these instructions
should be carefully followed.
Replacing Stator:
If motor winding is burned or
shorted, it can be rewound or
replaced with new factory wound
stator. Refer to sectional drawing
of pump and motor and use the
following steps to remove and
replace stator.
1. If stator only is damaged,
it may not be necessary to
completely dismantle pump as
stator and housing can be lifted
from pump without disturbing
seals or bearings.
2. Drain all oil from upper housing.
If oil is clean and no water
is
present, seals can be considered
satisfactory to reuse.
3. After chamber is drained,
remove hold-down bolts and
lift off motor housing. Use
care in lifting.
4. Set assembly on bench and
remove cord cap assembly by
removing bolts. When this is
lifted off, connection wires to
motor will be exposed. These
wires will probably be burned,
but each wire is tagged with
a metal marker giving wire
number. Cut the wires.
5. If the leads to the cord cap
assembly are burned, the
cord cap assembly must be
replaced.
6. After stator retaining ring is
removed, turn housing upright
and bump on hardwood blocks.
This should jar the stator loose
and allow it to drop out.
Pump
Maintenance

6
Pump
Maintenance
7. Thoroughly clean housing
before replacing new stator.
Replace stator and make all
wire connections to cord
cap assembly before replac-
ing housing on pump. This is
important as leads must be
tucked behind the windings
by using hands up through
rotor core.
IMPORTANT: Use only
compression type insulated
connectors on the wires. Do not
tape leads as oil will deteriorate
the tape and cause damage to
stator and bearings.
8. Check top bearing. If clean
and does not turn rough,
bearings can be reused and it
is not necessary to complete-
ly dismantle pump to change
bearings. If bearings are
damaged with dirt or heat,
they must be replaced. See
additional instructions on
replacing seals and bearings.
Remember to reinstall the
upper bearing load spring.
9. Replace motor housing onto
seal chamber and bolt in place
with capscrews.
Be sure O-ring seal has been
replaced. If O-ring is nicked or
cut, replace the new rings. This
applies to all O-rings used in
assembly.
10.After all leads are reconnected,
make a high voltage ground
test on each wire. The only
wire that should show ground
is the green power lead.
11.Refill motor chamber with oil.
Use only high grade transform-
er oil or regular Hydromatic
special submersible oil. Fill
chamber until oil covers top of
windings. Leave air space in top
for expansion. Use Permatex®
on plug threads.
Replacing Seals and Bearings:
1. Drain all oil from motor
chamber as described.
2. Remove bolts that hold motor
housing to bearing housing.
Remove screws holding
bearing housing to volute
housing.
3. Lift rotating assembly (rotor,
shaft and impeller) from pump
case and place horizontally on
bench. With hardwood block,
tap end of impeller to loosen
from shaft.
4. Shaft sleeves are not used.
5. Remove lower seal spring and
pry out seal with screwdriver.
6. Remove screws holding seal
plate to bearing housing, then
remove snap ring that retains
the upper seal and pry out seal
with screwdriver.
7. Use bearing puller to remove
bearings. Replace with new
bearings. Press only on inner
face of bearing when replacing.
Pressing on outer face can
damage the bearing. Bearings
are standard size that can be
obtained from any bearing
supply house or can be obtained
from Hydromatic factory.
8. IMPORTANT: Do not use
any of the old seal parts.
Replace with all new seals.
9. Thoroughly clean all castings
before replacing seals. One
grain of dirt between the
seal faces can cause failure.
Examine all O-rings for nicks
before reusing.
10.Use Locktite on socket head
locking screw in end of shaft.
11.Before refilling chamber with
oil, air test as described above.
12.Refill chamber with oil as
described above.
13.Always check all leads with
high voltage or with Megger
for grounds before operating
the pump.

7
Below is a list of common
problems and the probable causes:
Pump will not start:
1. No power to the motor. Check
for blown fuse or tripped circuit.
2. Hand-Off-Auto switch may be
in the Off position.
3. Control circuit transformer
fuse may be blown.
4. Overload relay on starter may
be tripped. Push to reset.
Pump will not start and
overload heaters trip:
1. Turn off power and check
motor leads with Megger or
ohmmeter for possible ground.
2. Check resistance of motor
windings. All 3 phases should
show close to the same reading.
3. If no grounds exist and the
motor windings check OK,
remove pump from sump
and check for clogged or
blocked impeller.
Pump operates with selector
switch in Hand position but will
not operate in Auto position:
1. This indicates trouble in
the float level control or the
alternator relay.
2. To check for defective float
control, put selector switch in
Auto position and turn off main
power. Put a jumper wire on
terminal strip. Turn on power
and if pump starts, trouble is in
float control. Replace control.
Pump
Troubleshooting
Pump runs but will not shut off:
1. Pump may be air locked.
Turn pump off and let set for
several minutes, then restart.
2. Lower float control may be
hung-up in the closed posi-
tion. Check in sump to be sure
control is free.
3. Selector switch may be in the
Hand position.
Pump does not deliver proper
capacity:
1. Discharge gate valve may be
partially closed or partially
clogged.
2. Check valve may be partially
clogged. Raise level up and
down to clear.
3. Pump may be running in
wrong direction. Low speed
pumps can operate in reverse
direction without much noise
or vibration.
4. Discharge head may be too
high. Check total head with
gauge when pump is operating.
Total head is discharge gauge
pressure converted to feet plus
vertical height from water
level in sump to center line of
pressure gauge installed in
discharge line. Gauge should
be installed on pump side
of all valves. Multiply gauge
pressure in pounds by 2.31 to
get head in feet.
5. If pump has been in service for
some time and capacity falls
off, remove pump and check
for wear or clogged impeller.

1 06461-042-5 Cord &Cap Assy. 35’ 12/4 1
06461-043-5 Cord &Cap Assy. 35’ 10/4 1
2 00834-015-1 O-Ring 1
3 00064-003-1 Spring – Brg. 1
4 00065-021-1 Brg. 1
5 077730175 Rotor/Shaft 3 HP – 230–460/3/60 1
01329-026-5 Rotor/Shaft 3 HP – 230/1-575/3-200/3 1
00740-020-5 Rotor/Shaft 1.5 & 2 HP – 230/1/60 1
0773-017-5 Rotor/Shaft 1.5 & 2 HP all 3-Phase 1
07774-017-5 Rotor/Shaft 1 HP all 1-Phase 1
07773-017-5 Rotor/Shaft 1 HP – all 3-Phase 1
6 00736-003-1 Spacer 2 HP, 1750 RPM – 3 Phase 1
00736-001-1 Spacer 1 HP, 1150 RPM – 1 Phase 1
00736-003-1 Spacer 1 HP, 1150 RPM – 3 Phase 1
7 06000-014-1 Seal Fail Wire 1
8 24407C215 Stator – 2 HP – 230/1/60 1750 RPM 1
24407C216 Stator – 2 HP – 200/3/60 1750 RPM 1
24407C217 Stator – 2 HP – 230,460/3/60 1750 RPM1
24407C218 Stator – 2 HP – 575/3/60 1750 RPM 1
24407C200 Stator – 3 HP – 230/1/60 1750 RPM 1
24407C201 Stator – 3 HP – 200/3/60 1750 RPM 1
24407C217 Stator – 3 HP – 230,460/3/60 1750 RPM1
24407C203 Stator – 3 HP – 575/3/60 1750 RPM 1
24407C223 Stator – 1 HP – 230/1/60 1150 RPM 1
14715-203-1 Stator – 1 HP – 200/1/60 1150 RPM 1
24407C225 Stator – 1 HP – 230,460/3/60 1150 RPM1
24407C224 Stator – 1 HP – 200/3/60 1150 RPM 1
24407C226 Stator – 1 HP – 575/3/60 1150 RPM 1
9 05454-001-1 Pin – Roll 1
10 00065-018-1 Brg. 1
11 00150-057-1 O-Ring 1
12 08472-001-5 Seal Fail 1
13 04916-000-1 Mechanical Seal, Upper (CE-B)* 1
14 04916-000-1 Mechanical Seal, Lower (CE-B)* 1
04916-001-1 Mechanical Seal, Lower (TC-B)* 1
04916-004-1 Mechanical Seal, Lower (TC-V)* 1
15 14981-001-1 Plug – Pipe 3
16 00150-029-1 O-Ring 1
17 09947-001-2 Volute 1
18 00975-012-1 Snap Ring 1
19 08908-002-1 Key Square 1
20 10108-000-1 Washer – Impeller 1
21 19101A003 Screw – Cap 1
22 09927-123-2 Impeller – 1.5 HP 1
09927-124-2 Impeller – 1 HP & 2 HP 1
09927-125-2 Impeller – 3 HP 1
23 06106A019 Screw – Cap 5
24 07990-002-2 Plate – Seal 1
8
Ref. Part Part
No. No. Description Qty.
25 00150-019-1 O-Ring 1
26 19103A043 Screw – Cap 4
27 08206-000-1 Inst Plate 1
28 07145-000-2 Housing – Bearing 1
29 00568-007-1 Screw – Cap 4
30 00299-002-1 Ring-Retainer Stator 1
31 00294-003-2 Housing – Motor 1
32 04580-001-1 Screw – Drive 2
34 00589-002-1 Bolt – Eye 2
35 19100A033 Screw – Cap 2
36 12672A001 Wire Connector all HP 230/1/60 1750 RPM 3
Wire Connector all HP 200,575/3/60 1750 RPM 3
Wire Connector all HP 230,460/3/60 1750 RPM 4,6
Wire Connector all 1 Phase 1150 RPM 3
Wire Connector 2 HP 200,575/3/60 1150 RPM 3
Wire Connector 2 HP 230,460/3/60 1150 RPM 4,6
37 02577-000-1 Wire Connector all 1
38 Oil – Paraffinic 1
39 00517-007-1 Screw-Cap 4
40 01032-002-1 Hex Nut 2
41 05454A023 Lock Washer 4
Notes: S — Parts in Seal Kit C — Parts in Carbide Seal Kit I — Parts in Impeller Kit R — Parts in Rebuild Kit
*— CE-B Carbon Ceramic / Buna-n, TC-B Tungsten Carbide / Buna-n, TC-V Tungsten Carbide / Viton
ORDERING REPLACEMENT PARTS: Product improvements are made from time to time. The latest part design will be fur-
nished as long as it is interchangeable with the old part.When ordering replacement parts, always furnish the following information:
(1) pump serial number, (2) pump model and size, (3) part description, (4) part number, (5) impeller diameter (if ordering impeller),
(6) quantity required, and (7) shipping instructions.
Ref. Part Part
No. No. Description Qty.
Ref. Part Part
No. No. Description Qty.
S3SD
Parts List

1
2
3
4
5
6
7
8
9
10
11
12
13 14
15
16
17
18
19
20
21
23
22
24
25
30
29
28
27
38
26
23
31
15 32
33
34
35
36
37
9
S3SD

10
SB3SD
Parts List
1 06461-042-5 Cord &Cap Assy. 35’ 12/4 1
06461-043-5 Cord &Cap Assy. 35’ 10/4 1
2 00834-015-1 O-Ring 1
3 00064-003-1 Spring – Brg. 1
4 00065-021-1 Brg. 1
5 077730175 Rotor/Shaft 3 HP – 230–460/3/60 1
01329-026-5 Rotor/Shaft 3 HP – 230/1-575/3-200/3 1
00740-020-5 Rotor/Shaft 1.5 & 2 HP – 230/1/60 1
0773-017-5 Rotor/Shaft 1.5 & 2 HP all 3-Phase 1
07774-017-5 Rotor/Shaft 1 HP all 1-Phase 1
07773-017-5 Rotor/Shaft 1 HP – all 3-Phase 1
6 00736-003-1 Spacer 2 HP, 1750 RPM – 3 Phase 1
00736-001-1 Spacer 1 HP, 1150 RPM – 1 Phase 1
00736-003-1 Spacer 1 HP, 1150 RPM – 3 Phase 1
7 06000-014-1 Seal Fail Wire 1
8 24407C215 Stator – 2 HP – 230/1/60 1750 RPM 1
24407C216 Stator – 2 HP – 200/3/60 1750 RPM 1
24407C217 Stator – 2 HP – 230,460/3/60 1750 RPM1
24407C218 Stator – 2 HP – 575/3/60 1750 RPM 1
24407C200 Stator – 3 HP – 230/1/60 1750 RPM 1
24407C201 Stator – 3 HP – 200/3/60 1750 RPM 1
24407C217 Stator – 3 HP – 230,460/3/60 1750 RPM1
24407C203 Stator – 3 HP – 575/3/60 1750 RPM 1
24407C223 Stator – 1 HP – 230/1/60 1150 RPM 1
14715-203-1 Stator – 1 HP – 200/1/60 1150 RPM 1
24407C225 Stator – 1 HP – 230,460/3/60 1150 RPM1
24407C224 Stator – 1 HP – 200/3/60 1150 RPM 1
24407C226 Stator – 1 HP – 575/3/60 1150 RPM 1
9 05454-001-1 Pin – Roll 1
10 00065-018-1 Brg. 1
11 00150-057-1 O-Ring 1
12 08472-001-5 Seal Fail 1
13 04916-000-1 Mechanical Seal, Upper (CE-B)* 1
14 04916-000-1 Mechanical Seal, Lower (CE-B)* 1
04916-001-1 Mechanical Seal, Lower (TC-B)* 1
04916-004-1 Mechanical Seal, Lower (TC-V)* 1
15 14981-001-1 Plug – Pipe 3
16 00150-029-1 O-Ring 1
17 09947-101-2 Volute 1
18 00975-012-1 Snap Ring 1
19 08908-002-1 Key Square 1
20 10108-000-1 Washer – Impeller 1
21 19101A003 Screw – Cap 1
22 09927-123-2 Impeller – 1.5 HP 1
09927-124-2 Impeller – 1 HP & 2 HP 1
09927-125-2 Impeller – 3 HP 1
23 06106A019 Screw – Cap 5
24 07990-002-2 Plate – Seal 1
Ref. Part Part
No. No. Description Qty.
25 00150-019-1 O-Ring 1
26 19103A043 Screw – Cap 4
27 08206-000-1 Inst Plate 1
28 07145-000-2 Housing – Bearing 1
29 00568-007-1 Screw – Cap 4
30 00299-002-1 Ring-Retainer Stator 1
31 00294-003-2 Housing – Motor 1
32 04580-001-1 Screw – Drive 2
34 00589-002-1 Bolt – Eye 2
35 19100A033 Screw – Cap 2
36 12672A001 Wire Connector all HP 230/1/60 1750 RPM 3
Wire Connector all HP 200,575/3/60 1750 RPM 3
Wire Connector all HP 230,460/3/60 1750 RPM 4,6
Wire Connector all 1 Phase 1150 RPM 3
Wire Connector 2 HP 200,575/3/60 1150 RPM 3
Wire Connector 2 HP 230,460/3/60 1150 RPM 4,6
37 02577-000-1 Wire Connector all 1
38 Oil – Paraffinic 1
39 00517-007-1 Screw-Cap 4
40 01032-002-1 Hex Nut 2
41 05454A023 Lock Washer 4
42 00356-000-2 Discharge Flange 1
43 19105A044 Screw-Hex 2
44 01054-000-1 Gasket 1
Notes: S — Parts in Seal Kit C — Parts in Carbide Seal Kit I — Parts in Impeller Kit R — Parts in Rebuild Kit
*— CE-B Carbon Ceramic / Buna-n, TC-B Tungsten Carbide / Buna-n, TC-V Tungsten Carbide / Viton
ORDERING REPLACEMENT PARTS: Product improvements are made from time to time. The latest part design will be fur-
nished as long as it is interchangeable with the old part.When ordering replacement parts, always furnish the following information:
(1) pump serial number, (2) pump model and size, (3) part description, (4) part number, (5) impeller diameter (if ordering impeller),
(6) quantity required, and (7) shipping instructions.
Ref. Part Part
No. No. Description Qty.
Ref. Part Part
No. No. Description Qty.

11
SB3SD
2
1
10
3
4
5
6
7
8
9
11
12
13 14 15 16
17
44
42
43
24
23
22
21
20
19
18
38
27
28
29
30
39, 41
26
25
31
15 32
33
40
34
35
36
37

12
1 06461-042-5 Cord &Cap Assy. 35’ 12/4 1
06461-043-5 Cord &Cap Assy. 35’ 10/4 1
06461-044-5 Cord &Cap Assy. 35’ 8/4 1
2 00834-015-1 O-Ring 1
3 00064-003-1 Spring – Brg. 1
4 00065-021-1 Brg. 1
5 01329-026-5 Rotor/Shaft 3,5, & 7.5 HP – all 3 Phase 1
01329-026-5 Rotor/Shaft 3 HP – 230/1/60 1
01329-026-5 Rotor/Shaft 5 HP – 230/1/60 1
01329-026-5 Rotor/Shaft 2 HP 200,230/1/60 1
00740-020-5 Rotor/Shaft 2 HP – all 3 Phase 1
6 00736-000-1 Spacer 2 HP, 1750 rpm – 3 Phase 1
7 06000-014-1 Seal Fail Wire 1
8 00740-003-1 Stator – 2 HP – 230/1/60 1750 RPM 1
00741-203-1 Stator – 2 HP – 200/3/60 1750 RPM 1
00741-003-1 Stator – 2 HP – 230,460/3/60 1750 RPM1
00741-603-1 Stator – 2 HP – 575/3/60 1750 RPM 1
24407C200 Stator – 3 HP – 230/1/60 1750 RPM 1
24407C201 Stator – 3 HP – 200/3/60 1750 RPM 1
24407C202 Stator – 3 HP – 230,460/3/60 1750 RPM1
24407C203 Stator – 3 HP – 575/3/60 1750 RPM 1
24407C204 Stator – 5 HP – 230/1/60 1750 RPM 1
22407C205 Stator – 5 HP – 200/3/60 1750 RPM 1
24407C206 Stator – 5 HP – 230,460/3/60 1750 RPM1
24407C207 Stator – 5 HP – 575/3/60 1750 RPM 1
24407C208 Stator – 7.5 HP – 200/3/60 1750 RPM 1
24407C209 Stator – 7.5 HP – 230,460/3/60 1750 RPM 1
24407C210 Stator – 7.5 HP – 575/3/60 1
24407C231 Stator – 2 HP – 230/1/60 1150 RPM 1
14717-203-1 Stator – 2 HP – 200/1/60 1150 RPM 1
24407C233 Stator – 2 HP – 230,460/3/60 1150 RPM1
24407C232 Stator – 2 HP – 200/3/60 1150 RPM 1
24407C234 Stator – 2 HP – 575/3/60 1150 RPM 1
9 05454-001-1 Pin – Roll 1
10 00065-018-1 Brg. 1
11 00150-057-1 O-Ring 1
12 08472-001-5 Seal Fail 1
13 04916-000-1 Mechanical Seal, Upper (CE-B)* 1
14 04916-000-1 Mechanical Seal, Lower (CE-B)* 1
04916-001-1 Mechanical Seal, Lower (TC-B)* 1
04916-004-1 Mechanical Seal, Lower (TC-V)* 1
15 14981-001-1 Plug – Pipe 3
16 00150-029-1 O-Ring 1
17 09995-101-2 Volute 1
18 00975-012-1 Snap Ring 1
19 08908-002-1 Key Square 1
20 10108-000-1 Washer – Impeller 1
21 19101A003 Screw – Cap 1
22 09978-031-2 Impeller – 3 HP 1
09978-031-2 Impeller – 2 HP & 5 HP 1
09978-129-2 Impeller – 7.5 HP 1
23 06106A019 Screw – Cap 5
Ref. Part Part
No. No. Description Qty.
24 07990-003-2 Plate – Seal 1
25 00150-023-1 O-Ring 1
26 19103A043 Screw – Cap 4
27 08206-000-1 Inst Plate 1
28 07145-000-2 Housing – Bearing 1
29 00568-007-1 Screw – Cap 4
30 00299-002-1 Ring – Retainer Stator 1
31 00294-003-2 Housing – Motor 1
32 04580-001-1 Screw – Drive 2
33 13425-016-1 Nameplate 1
34 00589-002-1 Bolt – Eye 2
35 19100A033 Screw – Cap 2
36 12672A001 Wire Connector 2 & 3 HP 230/1/60 1750 RPM 3
Wire Connector 2& 3 HP 200,575/3/601750 RPM 3
WireConnector2&3HP230,460/3/601750 RPM 4,6
Wire Connector 5HP230/460/3/60 1750 RPM 1,3
WireConnector 7.5HP230,460,575V 1750 RPM 3
Wire Connector all 1 Phase 1150 RPM 3
Wire Connector 2 HP 200,575/3/60 1150 RPM 3
Wire Connector 2HP230,460/3/60 1150 RPM 4,6
37 02577-000-1 Wire Connector all 1
38 05617-000-1 Oil – Paraffinic 1
39 00517-007-1 Screw-Cap 4
40 01032-002-1 Hex Nut 2
41 05454A023 Lock Washer 4
Notes: S — Parts in Seal Kit C — Parts in Carbide Seal Kit I — Parts in Impeller Kit R — Parts in Rebuild Kit
*— CE-B Carbon Ceramic / Buna-n, TC-B Tungsten Carbide / Buna-n, TC-V Tungsten Carbide / Viton
ORDERING REPLACEMENT PARTS: Product improvements are made from time to time. The latest part design will be fur-
nished as long as it is interchangeable with the old part.When ordering replacement parts, always furnish the following information:
(1) pump serial number, (2) pump model and size, (3) part description, (4) part number, (5) impeller diameter (if ordering impeller),
(6) quantity required, and (7) shipping instructions.
Ref. Part Part
No. No. Description Qty.
Ref. Part Part
No. No. Description Qty.
S4SD
Parts List

13
1
2
3
4
5
6
7
8
9
10
11
12
13 14
15
16
17
18
19
20
21
22
23
24
25
26
38
27
28
29
30
23
31
15 32
33
34
35
36
37
S4SD

14
SB4SD
Parts List
1 06461-042-5 Cord &Cap Assy. 35’ 12/4 1
06461-043-5 Cord &Cap Assy. 35’ 10/4 1
06461-044-5 Cord &Cap Assy. 35’ 8/4 1
2 00834-015-1 O-Ring 1
3 00064-003-1 Spring – Brg. 1
4 00065-021-1 Brg. 1
5 01329-026-5 Rotor/Shaft 3,5, & 7.5 HP – all 3 Phase 1
01329-026-5 Rotor/Shaft 3 HP – 230/1/60 1
01329-026-5 Rotor/Shaft 5 HP – 230/1/60 1
01329-026-5 Rotor/Shaft 2 HP 200,230/1/60 1
00740-020-5 Rotor/Shaft 2 HP – all 3 Phase 1
6 00736-000-1 Spacer 2 HP, 1750 rpm – 3 Phase 1
7 06000-014-1 Seal Fail Wire 1
8 00740-003-1 Stator – 2 HP – 230/1/60 1750 RPM 1
00741-203-1 Stator – 2 HP – 200/3/60 1750 RPM 1
00741-003-1 Stator – 2 HP – 230,460/3/60 1750 RPM1
00741-603-1 Stator – 2 HP – 575/3/60 1750 RPM 1
24407C200 Stator – 3 HP – 230/1/60 1750 RPM 1
24407C201 Stator – 3 HP – 200/3/60 1750 RPM 1
24407C202 Stator – 3 HP – 230,460/3/60 1750 RPM1
24407C203 Stator – 3 HP – 575/3/60 1750 RPM 1
24407C204 Stator – 5 HP – 230/1/60 1750 RPM 1
22407C205 Stator – 5 HP – 200/3/60 1750 RPM 1
24407C206 Stator – 5 HP – 230,460/3/60 1750 RPM1
24407C207 Stator – 5 HP – 575/3/60 1750 RPM 1
24407C208 Stator – 7.5 HP – 200/3/60 1750 RPM 1
24407C209 Stator – 7.5 HP – 230,460/3/60 1750 RPM 1
24407C210 Stator – 7.5 HP – 575/3/60 1
24407C231 Stator – 2 HP – 230/1/60 1150 RPM 1
14717-203-1 Stator – 2 HP – 200/1/60 1150 RPM 1
24407C233 Stator – 2 HP – 230,460/3/60 1150 RPM1
24407C232 Stator – 2 HP – 200/3/60 1150 RPM 1
24407C234 Stator – 2 HP – 575/3/60 1150 RPM 1
9 05454-001-1 Pin – Roll 1
10 00065-018-1 Brg. 1
11 00150-057-1 O-Ring 1
12 08472-001-5 Seal Fail 1
13 04916-000-1 Mechanical Seal, Upper (CE-B)* 1
14 04916-000-1 Mechanical Seal, Lower (CE-B)* 1
04916-001-1 Mechanical Seal, Lower (TC-B)* 1
04916-004-1 Mechanical Seal, Lower (TC-V)* 1
15 14981-001-1 Plug – Pipe 3
16 00150-029-1 O-Ring 1
17 09995-101-2 Volute 1
18 00975-012-1 Snap Ring 1
19 08908-002-1 Key Square 1
20 10108-000-1 Washer – Impeller 1
21 19101A003 Screw – Cap 1
22 09978-031-2 Impeller – 3 HP 1
09978-031-2 Impeller – 2 HP & 5 HP 1
09978-129-2 Impeller – 7.5 HP 1
23 06106A019 Screw – Cap 5
24 07990-003-2 Plate – Seal 1
25 00150-023-1 O-Ring 1
Ref. Part Part
No. No. Description Qty.
26 19103A043 Screw – Cap 4
27 08206-000-1 Inst Plate 1
28 07145-000-2 Housing – Bearing 1
29 00568-007-1 Screw – Cap 4
30 00299-002-1 Ring – Retainer Stator 1
31 00294-003-2 Housing – Motor 1
32 04580-001-1 Screw – Drive 2
33 13425-016-1 Nameplate 1
34 00589-002-1 Bolt – Eye 2
35 19100A033 Screw – Cap 2
36 12672A001 Wire Connector 2 & 3 HP 230/1/60 1750 RPM 3
Wire Connector 2& 3 HP 200,575/3/601750 RPM 3
WireConnector2&3HP230,460/3/601750 RPM 4,6
Wire Connector 5HP230/460/3/60 1750 RPM 1,3
WireConnector 7.5HP230,460,575V 1750 RPM 3
Wire Connector all 1 Phase 1150 RPM 3
Wire Connector 2 HP 200,575/3/60 1150 RPM 3
Wire Connector 2HP230,460/3/60 1150 RPM 4,6
37 02577-000-1 Wire Connector all 1
38 05617-000-1 Oil – Paraffinic 1
39 00517-007-1 Screw-Cap 4
40 01032-002-1 Hex Nut 2
41 05454A023 Lock Washer 4
42 00356-004-2 Discharge Flange 1
43 19105A044 Screw-Cap 2
44 01054-000-1 Gasket 1
Notes: S — Parts in Seal Kit C — Parts in Carbide Seal Kit I — Parts in Impeller Kit R — Parts in Rebuild Kit
*— CE-B Carbon Ceramic / Buna-n, TC-B Tungsten Carbide / Buna-n, TC-V Tungsten Carbide / Viton
ORDERING REPLACEMENT PARTS: Product improvements are made from time to time. The latest part design will be fur-
nished as long as it is interchangeable with the old part.When ordering replacement parts, always furnish the following information:
(1) pump serial number, (2) pump model and size, (3) part description, (4) part number, (5) impeller diameter (if ordering impeller),
(6) quantity required, and (7) shipping instructions.
Ref. Part Part
No. No. Description Qty.
Ref. Part Part
No. No. Description Qty.

15
2
1
10
3
4
5
6
7
8
9
11
12
13 14 15 16
17
44
42
43
24
23
22
21
20
19
18
38
27
28
29
30
39, 41
26
25
31
15 32
33
40
34
35
36
37
SB4SD

16
Pump
Notes
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________

17
Pump
Notes
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________
______________________________________________

Item # E-03-420 04/09Part # 5625-420-1
© 2009 Hydromatic®Ashland, Ohio. All Rights Reserved.
– Your Authorized Local Distributor –
www.hydromatic.com
STANDARD LIMITED WARRANTY
HYDROMATIC®warrants its products against defects in material and workmanship for a period of 12 months
from the date of shipment from Hydromatic or 18 months from the manufacturing date, whichever occurs first -
provided that such products are used compliance with the requirements of the Hydromatic catalog
and
technical manuals for use in pumping raw sewage, municipal wastewater or similar, abrasive
free
non-corrosive liquids.
During the warranty period and subject to the conditions set forth, Hydromatic, at its discretion, will repair or
replace to the original user, the parts which prove defective in materials and workmanship. Hydromatic
reserves the right to change or improve its products or any portions thereof without being obligated to provide
such a change or improvement for prior sold and/or shipped units.
Start-up reports and electrical schematics may be required to support warranty claims. Warranty is
effective only if Hydromatic authorized control panels are used. All seal fail and heat sensing devices must be
hooked up, functional and monitored or this warranty will be void. Hydromatic will only cover the lower seal
and labor thereof for all dual seal pumps. Under no circumstance will Hydromatic be responsible for the cost
of field labor, travel expenses, rented equipment, removal/reinstallation costs or freight expenses to and from
the factory or an authorized Hydromatic service facility.
This limited warranty will not apply: (a) to defects or malfunctions resulting from failure to properly
install, operate or maintain the unit in accordance with the printed instructions provided; (b) to failures resulting
from abuse, accident or negligence; (c) to normal maintenance services and parts used in connection with such
service; (d) to units which are not installed in accordance with applicable local codes, ordinances and good
trade practices; (e) if the unit is moved from its original installation location; (f) if unit is used for purposes other
than for what it is designed and manufactured; (g) to any unit which has been repaired or altered by anyone
other than Hydromaticor an authorized Hydromatic service provider; (h) to any unit which has been repaired
using non factory specified/OEM parts.
Warranty Exclusions: HYDROMATIC MAKES NO EXPRESS OR IMPLIED WARRANTIES WHICH EXTEND
BEYOND THE DESCRIPTION ON THE FACE HEREOF. HYDROMATIC SPECIFICALLY DISCLAIMS THE IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR ANY PARTICULAR PURPOSE.
Liability Limitation: IN NO EVENT SHALL HYDROMATIC BE LIABLE OR RESPONSIBLE
FOR
CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES RESULTING FROM OR RELATED IN ANY MANNER
TO ANY HYDROMATIC PRODUCT OR PARTS THEREOF. PERSONAL INJURY AND/OR PROPERTY DAMAGE
MAY RESULT FROM IMPROPER INSTALLATION. HYDROMATIC DISCLAIMS ALL LIABILITY, INCLUDING
LIABILITY UNDER THIS WARRANTY, FOR IMPROPER INSTALLATION. HYDROMATIC RECOMMENDS
INSTALLATION BY PROFESSIONALS.
Some states do not permit some or all of the above warranty limitations or the exclusion or limitation
of
incidental or consequential damages and therefore such limitations may not apply to you. No
warranties
or representations at any time made by any representatives of Hydromatic shall vary or expand
the
provision hereof.
USA
740 East 9th Street, Ashland, Ohio 44805
Tel: [phone] Fax: [phone]
CANADA
269 Trillium Drive, Kitchener, Ontario, Canada N2G 4W5
Tel: [phone] Fax: [phone]

START-UP REPORT
Distributor______________________________________________________Order #: _________________
Installing Contractor: _____________________________________ Phone: _________________________
Sales Contact: __________________________________________ Phone: _________________________
Customer & Location _____________________________________________________________________
1. SYSTEM INFORMATION
A. Size of wet well: __________________________________ Manufacturer:_____________________
B. Discharge from bottom of basin: ___________________ Location: __________________________
C. Inlet from bottom of basin:________________________ Location: __________________________
D. Type of check valves: ______________________________________________________________
E. Type of piping ____________________________________________________________________
F. Does system have suction and discharge gauges? _______________________________________
G. Pressure reading? Suction_____________________ Discharge _________________________
H. Liquid being pumped:____________________ Temperature: __________ % of solid: __________
I. Sketch or photograph of system attached? _____________________________________________
J. Any additional comments on system: __________________________________________________
__________________________________________________________________________________
2. ELECTRICAL INFORMATION
A. Control panel part #:__________________________ Panel rated amps: ___________________
Manufacturer ___________________________ Voltage: __________ Phase: _____________
B. Heater size: _____________________________________________________________________
C. Location of panel to wet well: ________________________________________________________
D. Incoming line voltage: _________________________ Actual? _____________________________
E. Voltage to pumps ____________________________ Actual? _____________________________
F. Type of junction box: _____________________________ Manufacturer:_______________________
G. Are floats installed in wet well? _______________________________________________________
H. Are floats set to engineer’s spec? ____________________________________________________
I. Are floats wired for proper sequencing? ________________________________________________
J. Any additional comments on electrical: ________________________________________________
__________________________________________________________________________________
3. PUMP INFORMATION
A. Type of pump:______________________________________ Serial # ______________________
B. Voltage:_____________ Phase:_____________ RPM:_____________ Amps: ___________
C. Impeller size: ______________ C.O.S. TDH:________________ GPM: ___________________
D. Voltage supplied from panel:___________________ Actual?: _____________________________
E. Actual amperage (all phases): _____________ amps _____________amps _____________amps
F. Have you checked pump rotation? ____________________________________________________
G. Any additional comments on pumps: __________________________________________________
__________________________________________________________________________________
Acknowledge that all information is accurate and proper procedures have been followed:
Customer Signature:__________________________________________________ Date ___________
Start-up Technician:__________________________________________________ Date __________
Send to: Warranty Department, 740 E. Ninth Street, Ashland, OH 44805, Fax: [phone],
or e-mail to: startuprepor[email protected]
We will make this a permanent part of our file on this order.
cut along dotted line