Hydromatic S4hvx series Manual

SUBMERSIBLE PUMP WITH

HAZARDOUS LOCATION

MOTOR END

Model S4HVX (Class I, Division 1, Groups C & D): FM

06/10

Item # E-03-477

Part # 5625-477-1

NOTE! To the installer: Please make sure

you provide this manual to the owner of

the equipment or to the responsible party

who maintains the system.

Installation and Service Manual

For use with product

built with USEM motor.

(Hazardous Location

Motor End)

Thank you for purchasing your

Hydromatic®pump. To help

ensure years of trouble-free

operation, please read the

following manual carefully.

Before Operation:

Read the following instructions

carefully. Reasonable care and

safe methods should be practiced.

Check local codes and

requirements before installation.

Attention:

This manual contains important

information for the safe use of

this product. Read this manual

completely before using this

product and refer to it often for

continued safe product use.

DO NOT THROW AWAY OR

LOSE THIS MANUAL. Keep it

in a safe place so that you may

refer to it often.

Unpacking Pump:

Remove pump from carton. When

unpacking unit, check for

concealed damage. Claims for

damage must be made at the

receiving end through the delivery

carrier. Damage cannot be

processed from the factory.

WARNING: Before handling

these pumps and controls,

always disconnect the power

first. Do not smoke or use

sparkable electrical devices or

flames in a septic (gaseous) or

possible septic sump.

Pump:

The hazardous location

submersible pump family was

designed in accordance with

requirements for hazardous

locations. These pumps,

connected properly, will provide

years of trouble-free service. If

servicing is required, the repair

should be done by a Hydromatic

approved service center.

Pumps in Storage or Not

Operating:

Pumps with carbon ceramic seals

must have impellers manually

rotated (6 revolutions) after

setting non-operational for 3

months or longer and prior to

electrical start-up.

Pumps with tungsten carbide seals

must have impellers manually

rotated (6 revolutions) after

setting non-operational for 3

weeks or longer and prior to

electrical start-up.

Seal Failure Probes:

All hazardous location

submersible pumps have two

factory installed moisture

detectors (seal failure probes).

They are in a normally open series

circuit, in the seal chamber. Under

normal operating conditions, the

circuit remains open. If the lower

seal leaks and moisture enters this

chamber, the moisture would

settle to the bottom of the

chamber and will complete the

circuit between the moisture

detectors.

This circuit must be connected

to a sensing unit and a

signaling device. This is supplied

in a Hydromatic built control

panel.

NOTE: Failure to install such a

device negates all warranties by

Hydromatic Pump.

General

Information

Heat Sensors:

All motors in this family have

heat sensors on or embedded in

the motor winding to detect

excessive heat. This prevents

damage to the motor. If sensor

trips due to excessive winding

temperature, starter in panel

breaks power to the pump. Once

sensor resets, the starter is

automatically reset for FM for

continued operation of the pump.

This circuitry is supplied in a

Hydromatic control panel.

The sensors are set to trip at

120°C (248°F).

NOTE: Failure to install such

circuitry would negate FM

approvals and all warranties by

Hydromatic Pump.

Power Cords:

The power cord and heat sensor

seal failure cord are potted into

the connection box cap. The cords

must not be spliced.

NOTE: Each cable has a green

lead. This is the ground

wire and must be grounded

properly per NEC and/or local

codes. Cords should be

inspected for abnormal wear

and replaced accordingly.

Overload Heaters:

If the Hydromatic electrical panel

is not used, starters with 3 leg

overload relay must be supplied on

3 phase pumps. Each leg is to

have an identical heater sized in

accordance with the nameplate

amps on the motor housing. The

amp draw on these submersible

motors is slightly higher than a

corresponding horsepower surface

motor, so heaters must be sized by

the nameplate rating.

Single phase pumps with

capacitor start have a run and a

start winding each drawing a

different current. To adequately

protect these windings with

the appropriate heaters, consult

the factory.

NOTE: Red lead is always

start winding of pump using

single phase.

impeller should turn freely. Do

not connect the power until after

this test.

Clean all trash and sticks from

sump and connect pump to piping.

A check valve must be installed

on each pump. A gate or plug

valve in each pump discharge

is highly recommended. This

valve should be installed on the

discharge side of the check valve

so if necessary to service the

check valve the line pressure can

be cut off. Single pump systems

are sometimes installed without a

check valve where it is desirable

to self-drain the discharge line to

prevent freezing. This can be done

only with short discharge lines;

otherwise water will return to the

sump and cause short cycling of

the pump.

Making Electrical Connections:

All electrical wiring must be in

accordance with local code, and

only qualified electricians should

make the installations. Complete

wiring diagrams are included for

use in making the installation.

All wires should be checked

for shorts to ground with an

ohmmeter or Megger after the

connections are made. This is

important, as one grounded wire

can cause considerable trouble.

IMPORTANT: If equipment

is not properly wired and

protected as recommended,

Hydromatic warranty is void.

See Page 5.

Heat Sensor and Seal Failure

Connections:

If a

Hydromatic

control panel

used, terminal blocks are provided

for heat sensor, seal failure

connections (See Panel Schematic).

If a control panel is supplied by

others, it must allow heat sensor

and seal failure terminations.

Starting System:

1. Double check all wire

connections.

2. Turn pumps to Off position on

H-O-A switches.

3. Turn on breakers.

4. Turn H-O-A switch to Hand

position on one pump and

notice operation. If pump is

noisy and vibrates, rotation is

wrong. To change rotation,

interchange any two line leads

to pump. Do not interchange

main incoming lines. Check

rotation of all pumps in this

same manner.

5. Now set both H-O-A switches

to Auto position and allow

water to rise in sump until one

pump starts. Allow pump to

operate until the level drops

to turn-off point.

6. Allow sump level to rise to

start other pump(s). Notice run

lights to panel. Pumps should

alternate on each successive

cycle of operation.

7. Turn both H-O-A switches

to Off position and allow sump

to fill to the override control

level(s).

8. Turn switches to Auto position,

and pumps should start and

operate together until level

drops to turn-off point.

9. Repeat this operation cycle

several times before leaving job.

10.Check voltage when pumps

are operating, and check

the amp draw of each

pump. Check amps on each

wire as sometimes a high

leg will exist. One leg

can be somewhat higher by

Pump

Operations

Installing Sump Level Control

Float Controls:

In either simplex, duplex or

triplex systems the lower or

turn-off control is to be set to

maintain a minimum level in the

sump. This level shall be no more

than 31⁄4" from the top of the

motor housing down to the

surface of the sewage.

The second or turn-on control is

set above the lower turn-off

control. The exact distance

between the two floats must be a

compromise between a frequent

pumping cycle (10 starts per hour

max.) to control septicity, solids

and a slower cycle for energy

economy. This distance should be

determined by the engineer or

consulting engineer depending on

the conditions of the application.

For installation of Hydromatic

supplied level controls refer to

your systems installation and

service manual.

Installing Pump in Sump:

Before installing pump in sump

lay it on side and rotate impeller.

Impeller may be slightly stuck

due to factory test water so it must

be broken loose with small bar or

screwdriver in edge of vanes. The

Pump

Installation

Pump

Operations

5 to 10 percent without causing

trouble. For excessive amp

draw on one leg, the electric

utility company should be

consulted.

hazardous location the pump must

be returned to the factory for

service. This will ensure the

integrity of the hazardous location

rating of the pump and comply

with our warranty requirements.

Pumps out of warranty and not

used in a hazardous location can

be field serviced by any reputable

serviceman. When any field

servicing is performed on a pump,

the following instructions should

be followed carefully.

Disconnecting Pump Cords:

If a Hydromatic hazardous

location pump is to be removed

from its location, one of two ways

may be used to disconnect the

pump cords from the rest of the

system.

Pump cords may be disconnected

at the control panel (on sump

mounted control panels) and cord

assembly taken with pump.

CAUTION: If cord openings

from sump to control panel are

open, gases from sump could

enter panel and an explosive

condition could exist.

Pump cords may be disconnected

at pump by removing the cord and

cap assembly, unplugging sensor

wires, and removing wire nuts.

After removal from pump,

reinstall wire nuts in cord and cap

assembly and install protective

cover. (Hydromatic Kit 11456-

000-1)

CAUTION: Do not reconnect

power to a cord and cap assembly

while removing from pump.

Replacing Cords:

The power cord and heat

sensor - seal failure cord is potted

into the connection box cap,

forming the cord and cap assembly.

If cords require replacement due

to damage or cords being too

short, cord and cap assembly must

be replaced as a complete assembly

available from factory.

1. Remove cord and cap assembly

from connection box.

2. Disconnect wires taking note

of color/number coding.

3. Connect wires of new cord and

cap assembly in same manner

as old one was removed.

4. Check for moisture and dryout.

5. Reinstall cord and cap assembly

on connection box taking care

not to pinch wires.

6. Check pump for proper

rotation before returning to

normal service.

Replacing Stator:

If motor winding is burned or

shorted, it can be rewound or

replaced with new factory wound

stator. Refer to sectional drawing

of pump and motor, and use the

following steps to remove and

replace stator.

1. If only the stator is damaged, it

may not be necessary to

completely dismantle pump as

stator and housing can be lifted

from pump without disturbing

seals or bearings.

2. Drain all oil from upper

housing. Remove drain plug in

bottom of bearing housing, and

remove connection box to

allow air to enter.

3. When connection box is lifted

off, connection wires to motor

will be exposed. These

wires are tagged with a metal

marker giving wire number.

As the motors are oil filled, no

lubrication or other maintenance

is required.

If the heat sensor and seal failure

are hooked up properly, no

attention is necessary as long as

the seal failure indicator light

doesn’t come on. To ensure

continuity of the seal sensor leads,

a test light is provided on

intrinsically safe Hydromatic

panels as standard equipment.

Pump should be checked every

quarter for corrosion and wear.

Servicing Instructions:

IMPORTANT: Read all the

directions before replacing

any parts.

WARNING: Before handling

these pumps and controls,

always disconnect the power

first.

Do not smoke or use sparkable

electrical devices or flames in a

septic (gaseous) or possible

septic sump.

Field Service on Hydromatic

Hazardous Location Pumps:

If a Hydromatic hazardous

location pump is used in a

Pump

Maintenance

WHITE

BLACK

PINK

A B

120 VAC

FUSE

TYPICAL THREE PHASE

MOTOR CONNECTIONS

O/L

FUSES

GREEN

RED

WHITE

BLACK PUMP MOTOR

RED

330K

GREEN

HEAT SENSORS

120 VAC, 5A

SEAL PROBES

300 VAC, 20 MA

POWER

CORD CONTROL

CORD SEE TYPICAL CONTROL

CIRCUITRY BELOW

WHITE

BLACK

PINK

A B

120 VAC

TYPICAL FM ONLY SCHEMATICS

TYPICAL SINGLE PHASE

MOTOR CONNECTIONS

O/L

FUSES

GREEN

RED

BLACK

WHITE PUMP MOTOR

RED

330K

GREEN

HEAT SENSORS

120 VAC, 5A

SEAL PROBES

300 VAC, 20 MA

POWER

CORD CONTROL

CORD SEE TYPICAL CONTROL

CIRCUITRY BELOW

CRS

RUN

CAPACITOR

CRS

START

CAPACITOR

PACK PANEL

RUN

LIGHT

SEAL

FAILURE

INDICATOR

TO SEAL PROBES

IN PUMP MOTOR

SEAL

FAILURE

RELAY

LEVEL

CONTROL

CIRCUITRY

HOA

OVERLOADS

CAPACITORS AND/OR CONTROLS SHOULD BE LOCATED OUTSIDE

HAZARDOUS AREA AND ENCLOSED IN AN APPROPRIATE ENCLOSURE.

NOTE:

TYPICAL

CONTROL

CIRCUITRY

SEE TYPICAL

CONTROL CIRCUITRY

BELOW

DUAL VOLTAGE

3 PHASE MOTOR WIRING

230V 3ø 460V 3ø

GREEN GREEN

(L3)

(L2)

(L1)

(L3)

(L2)

(L1)

12 3

78 9

45 6

12 3

78 9

45 6

Pump

Maintenance

Disconnect wires and remove

connection box.

4. After chamber is drained,

remove hold-down bolts on

motor housing and lift off. Use

care in lifting as the seal failure

connecting wire must be

disconnected before housing

is completely removed. See

sectional drawing.

5. The stator is held in the

housing with a bolted-in

retaining ring and prevented

from rotating by a roll pin.

6. Remove the retaining ring and

socket head cap screw.

7. After ring is removed, turn

housing upright and bump on

hardwood block. This should

jar the stator loose and allow it

to drop out.

8. Thoroughly clean housing

before replacing new stator.

Replace stator and make

all wire connections to

connection box before

replacing housing on pump.

See motor lead connection

drawing. This is important as

leads must be tucked behind

the windings by using hands

up through rotor core.

IMPORTANT: Use only butt

connections on the wires.

Do not tape leads as oil will

deteriorate the tape and cause

damage to stator and bearings.

9. Check top bearing. If the

bearing is clean and does not

turn rough, bearings can be

reused. If bearings are

damaged with dirt or heat,

they must be replaced. See

additional instructions on

replacing seals and bearings.

10.Replace stator housing onto

seal chamber and bolt in

place. Be sure seal failure

wires are connected before

housing is assembled.

Be sure O-ring seal has been

replaced. If O-ring is nicked or

cut, replace with new ring.

This applies to all O-rings used

in assembly.

11.After all leads are reconnected

in the connection box, make a

high voltage ground test on

each wire. The only wire that

should show ground is the

green power lead and the

ground head in the auxiliary

control cable.

12.For safety, complete pump

should be air checked under

water for leaks.

Install air valve in plug

opening of motor housing and

charge housing with about 10

psi of air. Be sure air is dry. Do

not use air line where water

may be trapped in the line.

Submerge complete unit under

water and check for leaks. If

seals were okay, refill seal

chamber with oil. Lay pump

on side for this oil filling with

oil fill hole upright. Do not

completely fill; leave oil about

1" below plug hole. Use only

Hydromatic submersible oil or

high grade transformer oil in

this chamber. Replace plug;

use Permatex on threads.

13.Refill motor chamber with

oil through connection box

opening. Use high grade,

non-synthetic transformer

oil or Hydromatic special

submersible oil. Fill housing

until oil covers top of

windings. Leave air space in

top for expansion.

NOTE: Oil must cover top

of stator.

Replacing Seals and Bearings:

1. Drain all oil from motor

chamber and seal chamber

as described.

2. Remove motor housing as

described in replacing stator.

3. Remove bolts that hold bearing

housing to volute. Lift bearing

housing and rotating unit off

and set assembly on its side.

Remove socket head screw and

washer at the impeller end of

the shaft. Holding the shaft

stationary, remove the impeller

from the shaft by tapping the

end of the impeller blades.

4. To remove seal plate take out

socket head screws and using

screws in back-off holes pry

plate loose. This will also force

seal off if not already removed.

5. Remove snap ring. Pull seal

if it is free. If not free, it

can be forced off when shaft

is removed.

5A.The flame ring must be

removed. It is recommended

Hydromatic Kit #51700-900-7

be used to ease its removal.

This kit will include a pusher

to reassemble in replacement

of flame ring.

6. Set seal housing in upright

position and bump end of shaft

on hardwood block. This will

push the bearing from the

housing and will force upper

seal from shaft.

7. Use bearing puller to remove

bearings. Replace with new

bearings. Press only on

inner face of bearing when

replacing. Pressing on outer

face can damage the bearing.

Bearings are standard size

that can be obtained from

any bearing supply house

or can be obtained from

Hydromatic factory.

8. IMPORTANT: Do not use

any of the old seal parts.

Replace with all new seals.

NOTE: Any time seal is

disturbed, replace seal.

9. Thoroughly clean all castings

before replacing seals. One

grain of dirt between the seal

faces can cause failure.

10.Examine all O-rings for nicks

before reusing.

11.Use Locktite (red) on socket

head locking screw in end of

shaft.

12.Before refilling chamber with

oil, air test as described in

replacing stator.

13.Refill both chambers with oil

as described in replacing stator.

14.Always check all leads with

high voltage or with Megger

for grounds before operating

the pump.

15.Check pump for proper

rotation before returning to

normal service.

Pump

Notes

______________________________________________

ORDERING REPLACEMENT PARTS: Product improvements are made from time to time. The latest part design will be furnished

as long as it is interchangeable with the old part.When ordering replacement parts, always furnish the following information: (1)

pump serial number, (2) pump model and size, (3) part description, (4) part number, (5) impeller diameter (if ordering impeller),

(6) quantity required, and (7) shipping instructions.

S4HVX

Parts List

A2 150-036-1 O-RING 1/8 x 5.234 ID #2-252 2

A3 150-024-1 O-RING 1/8 x 6.734 ID #2-261 1

A4 239-025-1 SCREW – HHC 1/2 – 13UNC 4

A5 65-006-1 BEARING – BALL 1

A6 8346-001-1 KEY 3/8 x 1/4 1

A100 6573-002-1 NUT – EYE 1-1/4" ID 2

A101 1032-002-1 NUT – HEX 3/8 – 16 STL 2

A102 150-019-1 O-RING 1/8 x 6.734 ID #2-261 1

A103 1027-010-1 STUD – 3/8" x 2-1/4" LG 2

A104 19101A052 SCREW – HHC 1/2 – 13UNC x 1-1/4 4

A105 10898-000-1 CONNECTOR – ELEC 4

A106 9176-000-1 SLEEVE – WIRE 5/8 6 FT

A107 975-019-1 SNAP RING 1

A108 10571-000-2 HOUSING – MOTOR 1

A109 10900-002-5 SEAL SENSOR ASSY 1

A110 11067-000-1 LUBRICANT – OIL 0.09

A111 10754-000-2 PLATE – SEAL 1

A112 10901-000-1 SEAL FAILURE PROBE 2

A113 19101A021 SCREW – HHC 3/8 – 16UNC x 1-1/2 4

A114 10744-000-2 HOUSING – BEARING 1

A115 10902-000-1 WIRE – SAFETY 1 EX

A116 924-011-1 PLUG – PIPE 1/2 2

A117 150-031-1 O-RING 1/8 x 3.984 ID #2-242 1

A119 105-014034-263 SCREW – CAP (HEX SOC.) 4

A120 10782-002-3 RING – LABYRINTH 1

A121 975-019-1 RING – RETAIN. (EXT) 1

A122 178-008-1 SCREW – CAP (HEX SOC.) 4

A123 7074-000-3 RING – RETAINING STATOR 1

A124 65-027-1 BEARING – BALL 1

A125 64-007-1 SPRING – BEARING ADJ. 2

A126 11065-001-3 SCREEN – 2.62 DIA. 1

A127 19101A017 SCREW – HHC 3/8 – 16UNC x 1-1/2 4

A128 517-003-1 SCREW – CAP (HEX SOC.) 2

Ref. Part Part

No. No. Description Qty.

A129 10300-060-1 CORD – WAXED 1

A130 24709110000 OIL – PARAFFINIC 2.0 GAL

A131 13425-034-1 NAMEPLATE 1

A132 4580-001-1 SCREW – DRIVE 4

C1 11049-001-1 Carbon Ceramic / Buna-n 1

11049-001-1 Tungsten Carbide / Buna-n

C2 8100-000-4 Carbon Ceramic / Buna-n 1

8100-002-4 Tungsten Carbide / Buna-n

D2 2921-004-1 SCREW – CAP 1

D3 8023-001-1 WASHER – IMPELLER SST 1

D4 8212-000-2 VOLUTE 1

1 8213-008-2 IMPELLER, 4.69" 1

8213-004-2 IMPELLER, 5"

8213-005-2 IMPELLER, 5.69"

Ref. Part Part

No. No. Description Qty.

Ref. Part Part

No. No. Description Qty.

PUMP PUMP V/Ø/RPM Connection Rotor/ Stator Connector – box Spacer Connector – Connector –

DESCRIPTION PART # HP Box (B1) Shaft Assy (B2) (B3) to cord cap (B4) (B5) Wire (B6) Butt (B7)

S4HVX750DD 51625-004-7 10 200/3/3450 11408-000-5 14145-012-5 14145-203-1 2494-000-1(3) 736-006-1 - 11691-000-1(3)

S4HVX750JD 51625-014-7 10 230/3/3450 11408-001-5 14145-012-5 14145-003-1 2494-000-1(3) 736-006-1 2493-000-1(1) 11675-000-1(9)

S4HVX750JD 51625-000-7 10 460/3/3450 11408-001-5 14145-012-5 14145-003-1 2494-000-1(3) 736-006-1 2493-000-1(3) 11691-000-1(3)

S4HVX750GD 51625-003-7 10 575/3/3450 11408-000-5 14145-012-5 14145-603-1 - 736-006-1 2493-000-1(3) 11675-000-1(3)

S4HVX1000DD 51625-006-7 10 200/3/3450 11408-000-5 14145-012-5 14145-203-1 2494-000-1(3) 736-006-1 - 11691-000-1(3)

S4HVX1000JD 51625-015-7 10 230/3/3450 11408-001-5 14145-012-5 14145-003-1 2494-000-1(3) 736-006-1 2493-000-1(1) 11675-000-1(9)

S4HVX1000JD 51625-012-7 10 460/3/3450 11408-001-5 14145-012-5 14145-003-1 2494-000-1(3) 736-006-1 2493-000-1(3) 11691-000-1(3)

S4HVX1000GD 51625-005-7 10 575/3/3450 11408-000-5 14145-012-5 14145-603-1 - 736-006-1 2493-000-1(3) 11675-000-1(3)

S5HVX1500DD 51625-002-7 15 200/3/3450 11408-002-5 14145-012-5 14146-203-1 2498-005-1(3) 736-006-1 - 11666-000-1(3)

S4HVX1500JD 51625-016-7 15 230/3/3450 11408-003-5 14145-012-5 14146-003-1 2498-005-1(3) 736-006-1 2494-000-1(1) 11691-000-1(9)

S4HVX1500JD 51625-019-7 15 460/3/3450 11408-001-5 14145-012-5 14146-003-1 2494-000-1(3) 736-006-1 2493-000-1(3) 11675-000-1(9)

S4HVX1500GD 51625-023-7 15 575/3/3450 11408-000-5 14145-012-5 14146-603-1 - 736-006-1 853-000-1(1) & 11675-000-1(3)

2493-000-1(3)

For use with product built with USEM motor.

Note: — Fill oil to above the top of motor windings

S4HVX

PROBE TEST RESISTOR

ON HAZARDOUS LOCATION ONLY

PROBE TEST RESISTOR

ON HAZARDOUS LOCATION ONLY

PROBE TEST RESISTOR

ON HAZARDOUS LOCATION ONLY

PROBE TEST RESISTOR

ON HAZARDOUS LOCATION ONLY

––

Wiring

Diagrams

Pump

Notes

______________________________________________

Pump

Notes

______________________________________________

Pump

Notes

______________________________________________

– Your Authorized Local Distributor –

www.hydromatic.com

STANDARD LIMITED WARRANTY

HYDROMATIC®warrants its products against defects in material and workmanship for a period of 12 months

from the date of shipment from Hydromatic or 18 months from the manufacturing date, whichever occurs first -

provided that such products are used compliance with the requirements of the Hydromatic catalog and

technical manuals for use in pumping raw sewage, municipal wastewater or similar, abrasive free

non-corrosive liquids.

During the warranty period and subject to the conditions set forth, Hydromatic, at its discretion, will repair or

replace to the original user, the parts which prove defective in materials and workmanship. Hydromatic

reserves the right to change or improve its products or any portions thereof without being obligated to provide

such a change or improvement for prior sold and/or shipped units.

Start-up reports and electrical schematics may be required to support warranty claims. Warranty is

effective only if Hydromatic authorized control panels are used. All seal fail and heat sensing devices must be

hooked up, functional and monitored or this warranty will be void. Hydromatic will only cover the lower seal

and labor thereof for all dual seal pumps. Under no circumstance will Hydromatic be responsible for the cost

of field labor, travel expenses, rented equipment, removal/reinstallation costs or freight expenses to and from

the factory or an authorized Hydromatic service facility.

This limited warranty will not apply: (a) to defects or malfunctions resulting from failure to properly

install, operate or maintain the unit in accordance with the printed instructions provided; (b) to failures resulting

from abuse, accident or negligence; (c) to normal maintenance services and parts used in connection with such

service; (d) to units which are not installed in accordance with applicable local codes, ordinances and good

trade practices; (e) if the unit is moved from its original installation location; (f) if unit is used for purposes other

than for what it is designed and manufactured; (g) to any unit which has been repaired or altered by anyone

other than Hydromaticor an authorized Hydromatic service provider; (h) to any unit which has been repaired

using non factory specified/OEM parts.

Warranty Exclusions: HYDROMATIC MAKES NO EXPRESS OR IMPLIED WARRANTIES WHICH EXTEND

BEYOND THE DESCRIPTION ON THE FACE HEREOF. HYDROMATIC SPECIFICALLY DISCLAIMS THE IMPLIED

WARRANTIES OF MERCHANTABILITY AND FITNESS FOR ANY PARTICULAR PURPOSE.

Liability Limitation: IN NO EVENT SHALL HYDROMATIC BE LIABLE OR RESPONSIBLE FOR

CONSEQUENTIAL, INCIDENTAL OR SPECIAL DAMAGES RESULTING FROM OR RELATED IN ANY MANNER

TO ANY HYDROMATIC PRODUCT OR PARTS THEREOF. PERSONAL INJURY AND/OR PROPERTY DAMAGE

MAY RESULT FROM IMPROPER INSTALLATION. HYDROMATIC DISCLAIMS ALL LIABILITY, INCLUDING

LIABILITY UNDER THIS WARRANTY, FOR IMPROPER INSTALLATION. HYDROMATIC RECOMMENDS

INSTALLATION BY PROFESSIONALS.

Some states do not permit some or all of the above warranty limitations or the exclusion or limitation of

incidental or consequential damages and therefore such limitations may not apply to you. No warranties

or representations at any time made by any representatives of Hydromatic shall vary or expand the

provision hereof.

USA

740 East 9th Street, Ashland, Ohio 44805

Tel: 419-289-3042 Fax: 419-281-4087

CANADA

269 Trillium Drive, Kitchener, Ontario, Canada N2G 4W5

Tel: 519-896-2163 Fax: 519-896-6337

Warranty Rev 02/09

START-UP REPORT

cut along dotted line

Distributor:__________________________________________________ Order No.: _________________________

Installing Contractor: _________________________________________ Phone: ____________________________

Sales Contact: ______________________________________________ Phone: ____________________________

Customer: ______________________________________________________________________________________

Location: _______________________________________________________________________________________

1. SYSTEM INFORMATION

Size of Wet Well:_______________________________________Manufacturer: _____________________________

Discharge from Bottom of Basin: ________________________Discharge Location:________________________

Inlet from Bottom of Basin: _____________________________Inlet Location: _____________________________

Type of Check Valves: __________________________________Type of Piping: ____________________________

Does System Have Suction Gauges? ❑Yes ❑No Suction Pressure Reading: __________________

Does System Have Discharge Gauges? ❑Yes ❑No Discharge Pressure Reading:________________

Liquid Being Pumped:_______________________Temperature (F°): __________ Pct. of Solid (%):___________

Is a Sketch or Photograph of System Available? ❑Yes ❑No If So, Please Attach.

Any Additional Comments on System:______________________________________________________________

_______________________________________________________________________________________________

2. ELECTRICAL INFORMATION

Control Panel Part Number: _____________________________Panel Rated Amps: ________________________

Manufacturer: _________________________________________Voltage: _______________ Phase: ____________

Heater Size:___________________________________________Location of Panel to Wet Well: _______________

Incoming Line Voltage: _________________________________Actual? ___________________________________

Voltage to Pumps: _____________________________________Actual? ___________________________________

Type of Junction Box: __________________________________Manufacturer of Junction Box: ______________

Are Floats Installed in Wet Well? ❑Yes ❑No Are Floats Set to Engineer’s Specs? ❑Yes ❑No

Are Floats Wired for Proper Sequencing? ❑Yes ❑No Are Heat Sensors Hooked Up? ❑Yes ❑No

Is the Seal Leak Detection Hooked Up? ❑Yes ❑No

Any Additional Comments on Electrical: ____________________________________________________________

_______________________________________________________________________________________________

3. PUMP INFORMATION

Type of Pump:_________________________________________Serial Number of Pump: ____________________

Voltage of Pump: ________________ Phase: _______________RPM: _________________ Amps: ____________

Impeller Size:____________________ C.O.S. TDH: __________GPM: _________________

Voltage Supplied from Panel:____________________________Actual? ___________________________________

Actual Amperage (All Phases): Phase 1 Amps: ________ Phase 2 Amps: ________ Phase 3 Amps: ________

Define the Rotation of the Pump: ❑Clockwise ❑Counterclockwise

Method Used to Check Rotation: ❑Viewed from the Top ❑Viewed from the Bottom

Any Additional Comments on Pumps: ______________________________________________________________

_______________________________________________________________________________________________

4. ACKNOWLEDGE

Acknowledge that all information is accurate and proper procedures have been followed.

Customer: ___________________________________________________________________ Date: _____________

Start-up Technician:___________________________________________________________ Date: _____________

Send to Warranty Manager, 1101 Myers Parkway, Ashland, OH 44805

or Fax to 419-207-3344

or email to [email protected]

or submit online at http://forms.pentairliterature.com/startupform/startupform.asp?type=h

This manual suits for next models

Table of contents

Other Hydromatic Water Pump manuals

Hydromatic

Hydromatic S3SD User manual

Hydromatic

Hydromatic HPGR200 Manual

Hydromatic

Hydromatic SHEF50 Manual

Hydromatic

Hydromatic W-A1 Manual

Hydromatic

Hydromatic SKV50M1 Manual

Hydromatic

Hydromatic SKM50A Series User manual

Hydromatic

Hydromatic HPGR200-D User manual

Hydromatic

Hydromatic S4T Series Manual

Hydromatic

Hydromatic S4NVX Manual

Hydromatic

Hydromatic HPGFX Manual

Hydromatic

Hydromatic S4MRC Manual

Hydromatic

Hydromatic SKV50 Manual

Hydromatic

Hydromatic JB-1 Manual

Hydromatic

Hydromatic HPGF Manual

Hydromatic

Hydromatic SHEF100 Setup guide

Hydromatic

Hydromatic S3S Manual

Hydromatic

Hydromatic NSPG 200 Manual

Hydromatic

Hydromatic SKV40 Owner's manual

Hydromatic

Hydromatic S4LRC Manual

Hydromatic

Hydromatic HV200 Series User manual

Hydromatic

Hydromatic S4NX Manual

Hydromatic

Hydromatic S4S Manual

Hydromatic

Hydromatic HPUSP125 User manual

Hydromatic

Hydromatic SK75 Manual

Popular Water Pump manuals by other brands

Spowdi

Spowdi Pro MKII manual

Grundfos

Grundfos MAGNA 25-40 Installation and operating instructions

TECALEMIT

TECALEMIT HORNET W 85 H INOX operating manual

STA-RITE

STA-RITE Signature 2000 Series owner's manual

STERWINS

STERWINS 900 JET AUTO-3 manual

Enerpac

Enerpac ZU4 Series instruction sheet

BUSCH

BUSCH R 5 series instruction manual

Pentair

Pentair Jung Pumpen Baufix 50 instruction manual

Wilo

Wilo BM Installation and operating instructions

IWAKI

IWAKI APN-30GD3-W instruction manual

GroTech

GroTech TEC 4 NG operating manual

Ingersoll-Rand

Ingersoll-Rand ARO PF20-B Series Operator's manual

BUSCH

BUSCH R5 RU 0050 B instruction manual

aquamanta

aquamanta SP 108 instruction manual

Aesus

Aesus AESFill AF1 owner's manual

TriContinent

TriContinent C3000 Operator's manual

Graco

Graco Falcon A Series instructions

Nibe

Nibe ESV 20 installation instructions

Hydromatic S4HVX Series Manual

Popular Water Pump manuals by other brands