HYDROSCAND AutoCal H24D User manual

USER MANUAL
Edition I - 2013-02-27
Serial number:
H24D AutoCal
H32D AutoCal

Hydroscand was established 1969 in Stockholm, Sweden, by Björn Holmström.
No matter where in the world you are, always know that: We stand by our machines.

CONTENTS
1. INTRODUCTION ............................................. 3
............................................ 3-4
............................................... 4-9
............................................ 5
....................................... 5 - 6
................................ 6 - 7
......... 8 - 9
............................................. 10-14
..............................10
......................10
....................................10
.................................10
..........10
.................................11
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.............................................14
......................................... 14-16
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................15
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................................16
......................................17
...........................................18
................................. 19 - 43
.............19
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...................40
............................41
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...........................43

4
1. Introduction
Do not unpack or operate the crimping machine until you have thoroughly
read this manual.
-
-
information if necessary.
-
with other machine documentation.
2. Safety rules
-
-
-

5
Disassembling or side-stepping safety devices or rules is extremely hazar-
dous and absolutely prohibited. Refusal to follow these requirements puts
others at severe risk of injury!
tions.
Note!
3. Equipment
Note!
Note!

6
Note!
tions.
The machine is delivered with:
3.1 Warranty
warranty.
Note!
3.2 Important
Pinch point!
Keep hands and all other body parts away
from the red-indicated area while crimping.

7
3.3 Identi cation
located on its backside:
Serial number
CE - identifi cation plate
Note!
It is absolutely prohibited to remove or da-
mage the identi cation plates. Contact an
authorized service workshop for new plates
if they become damaged and unreadable.

8
H24D/H32D AutoCal
1. Crimping head
2. Dies
3. Filter
4. User interface
5. Tank lid
6. Electrical unit
7. Power switch
8. Oil plug
9. Contact for foot pedal/back stop
10. Lifting ring
5
3
4
1
9
6
8
10
2
7

9
3.4 User Interface
1.
2.
3.
calibration.
4.
5.
6.
7.
8.
9.
and inch.
10.
11.
12.
1
5
6
7
10
11
21
19
89
2
24
3 4 16
20
23
181512 1714
22
13

10
13.
inch.
14.
15. -
16.
-
-
selected die set (see Die set chart).
17.
18.
19.
20.
21.
-
-
22.
reached.
23.
24.

11
4. Start-up
4.1 Machine placement
4.2 Electrical installation
Note!
Check the rotational direction of the motor.
4.3 Filling the oil
H24D/H32D AutoCal -
4.4 Selecting dies
Note!
-
4.5 Setting crimping measurements

12
Die Set Die SetCrimping area Crimping area
20-10
20-12
20-14
20-16
20-19
20-23
20-27
20-31
20-36
20-41
20-47
20-54
10-12 mm
12-14 mm
14-16 mm
16-19 mm
19-23 mm
23-27 mm
27-31 mm
31-36 mm
36-41 mm
41-47 mm
47-54 mm
54-61 mm
32-10
32-12
32-14
32-16
32-19
32-22
32-26
32-30
32-34
32-39
32-45
32-51
32-57
32-63
32-69
32-74
32-78
10-12 mm
12-14 mm
14-16 mm
16-19 mm
19-22 mm
22-26 mm
26-30 mm
30-34 mm
34-39 mm
39-45 mm
45-51 mm
51-57 mm
57-63 mm
63-69 mm
69-74 mm
74-78 mm
78-87 mm
H24 DIES H32 DIES
4.6 Changing individual die segments
until the die releases.

13
4.7 Changing die sets with the QC-tool
the machine. Note!
measurement for the die set.
now fully contracted.
3. Die tool
3
2
1
3
2
1
4

14
machine.
Note!
Stand H24/H32

15
4.8 Crimping
5. Maintenance
5.1 Lubrication
dies to lubricate. Use a small brush to lubricate the cone-like surfaces in the cylinder. It is
Optimol viscogen 4
WARNING!
Pinch point! Keep hands
clear of the dies when
crimping!

16
5.2 Changing the oil and lter
ISO VG46
5.3 Calibration
Photo 1 Photo 2 Photo 3

17
5.4 Easy calibration (EC)
1. Activate EC: (Green LED)
Hold shift (6)
3. Adjust number of crimps before automatic EC
Hold shift (6)
5. Unactivate trigged EC function: (Red LED off)
Hold shift (6)
2. Unactivate EC: (Turn off green LED)
Hold shift (6)
4. Force EC function: ( From green to red LED)
Hold shift (6)

18
-
tion.
Add oil.
Contact Hydroscand
Add oil.
Check fuses and connection.
Check circuit breaker
6. Trouble shooting
Problem
measurements:
1. Incorrect motor
rotation.
be recalibrated.
malfunction.
function has been
Reason Solution

TECHNICAL DATA H24D AutoCal:
...............................................
.......................................... 10 - 61 mm
....................................................
.................................................1370 kN
.....................................................
...................................................
........................................................
Colour.....................................................
TECHNICAL DATA H32D AutoCal:
.....................................................
.......................................... 10 - 87 mm
....................................................
................................................
...................................................
...................................................
........................................................
Colour.....................................................
DIMENSIONS H24D AutoCal:
........................
..........................................
DIMENSIONS H32D AutoCal:
........................
..........................................

20
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