HYDROSCAND H24BASIC User manual
USER MANUAL
Edition I - 2018-02-05
Serial number:
H24BASIC
H32BASIC
Hydroscand was established 1969 in Stockholm, Sweden, by Björn Holmström.
No matter where in the world you are, always know that: We stand by our machines.
CONTENTS
1. INTRODUCTION ............................................. 4
............................................ 4-5
............................................... 5-8
............................................ 6
............................................ 6
..................................... 7
...............................................
............................... 8
....................... 8
..................................... 8
.................................. 8
........... 8
.................................. 9
...................................... 10 - 11
.............................................11
.........................................
........................................
................
........................................13
......................................14
...........................................15
...............
.............. 16 - 17
.............. 18 - 19
...........
...........
...........
......................
......................33
4
1. Introduction
Do not unpack or operate the crimping machine until you have thoroughly read
this manual. All who operate the crimping machine must read this manual.
-
-
-
tection of health and safety.
necessary.
other machine documentation.
-
2. Safety rules
-
5
Disassembling or side-stepping safety devices or rules is extremely hazar-
dous and absolutely prohibited. Refusal to follow these requirements puts
others at severe risk of injury!
tions.
Note!
3. Equipment
Note!
Note!
6
Note!
The machine is delivered with:
3.1 Warranty
ranty.
Note!
3.2 Important
Warning !
Pinch point!
Keep hands and all other body parts away
from the red-indicated area while crimping.
7
3.3 Identi cation
located on its backside:
Serial number
CE - identifi cation plate
Note!
It is absolutely prohibited to remove or da-
mage the identi cation plates. Contact an
authorized service workshop for new plates
if they become damaged and unreadable.
1. Crimping head assembly.
2. Control device for crimping diameter.
3. Control panel.
4. Oil cap with dipstick.
5. Oil lter.
6. On/Off switch.
7. Push button crimping.
8. Push button opening.
9. Indicator lamp.
9
87
1
5
4
3
6
2
H24/H32BASIC
8
4. Start-up
4.1 Machine placement
surface.
4.2 Electrical installation
-
4.3 Filling the oil
H24/H32BASIC
4.4 Selecting dies
4.5 Setting crimping measurements
-
9
Die Set Die SetCrimping area Crimping area
20-10
20-12
20-14
20-16
20-19
20-23
20-27
20-31
20-36
20-41
20-47
20-54
10-12 mm
12-14 mm
14-16 mm
16-19 mm
19-23 mm
23-27 mm
27-31 mm
31-36 mm
36-41 mm
41-47 mm
47-54 mm
54-61 mm
32-10
32-12
32-14
32-16
32-19
32-22
32-26
32-30
32-34
32-39
32-45
32-51
32-57
32-63
32-69
32-74
32-78
10-12 mm
12-14 mm
14-16 mm
16-19 mm
19-22 mm
22-26 mm
26-30 mm
30-34 mm
34-39 mm
39-45 mm
45-51 mm
51-57 mm
57-63 mm
63-69 mm
69-74 mm
74-78 mm
78-87 mm
H24 DIES H32 DIES
4.6 Changing individual die segments
marked with the same number.
Locking mechanism to lock
the set crimping measurement
10
3
2
1
3
2
1
4
4.7 Changing die sets with the QC-tool
the die set and mount them in the machine.
11
Note!
4.8 Crimping
WARNING!
Pinch point! Keep hands
clear of the dies when
crimping!
12
5. Maintenance
5.1 Lubrication
dies to lubricate. Use a small brush to lubricate the cone-like surfaces in the cylinder. It is
-
Optimol viscogen 4
5.2 Changing the oil and lter
ISO VG46
Photo 1 Photo 2 Photo 3
13
5.3 Calibration
measured.
Locking mechanism to lock
the set crimping measurement
14
6. Trouble shooting
Problem
measurements:
1. Incorrect motor
rotation.
failure
failure
6. The machine need to
be recalibrated.
malfunction.
function has been
-
tion.
Add oil.
Contact Hydroscand
Add oil.
Contact Hydroscand
Check fuses and connection.
-
Reason Solution
TECHNICAL DATA H24BASIC:
.....................................
............................... 10 - 61 mm
.........................................
......................................1370 kN
..........................................
.........................................
..............................................
Colour..........................................
TECHNICAL DATA H32BASIC:
..........................................
............................... 10 - 87 mm
......................................... +33 mm
......................................
........................................
.........................................
..............................................
Colour..........................................
DIMENSIONS H24BASIC:
..............
................................
DIMENSIONS H32BASIC:
..............
................................
DESIGNATION PART NUMBER:
........................................
........................................
16
17
18
19
20
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1
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