HYDROSCAND HoseReel 7 User manual

MANUAL - EN
2014-11-13
HoseReel 7

CONTENTS
1. INTRODUCTION........................................ 3
2. GENERAL PRECAUTIONS............................. 3
3. EQUIPMENT............................................. 4
3.1 WARRANTY....................................... 4
3.2 IMPORTANT...................................... 4
4. THE REEL................................................ 5
4.1 IDENTIFICATION ............................... 5
4.2 DESCRIPTION ................................... 5
5. STARTING UP .......................................... 6
5.1 PRELIMINARY STEPS .......................... 6
5.2 OPERATOR POSITION.......................... 6
6. MAINTENANCE......................................... 6
7. ASSEMBLING INSTRUCTIONS ................7 - 13
A-INSTRUCTION, FOOT PART ..................... 7
B-INSTRUCTION, MIDDLE PART.................. 8
C-INSTRUCTION, TOP PART ....................... 9
D-INSTRUCTION, FASTENER .....................10
E-INSTRUCTION, SUPPORT.......................11
F-INSTRUCTION, OVERVIEW .....................12
8. TECHNICAL DATA.....................................13
9. SPARE PART LIST ............................. 14 - 16

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HOSEREEL 7 USER MANUAL 2014-11-13
1. Introduction
This manual provides necessary information for safe use of this machine.
This information is intended only for specialized operators who can operate the
machine without risk to themselves, other persons, property, the machine, or the
environment. The operator should have fundamental knowledge in trouble-shoo-
ting methods, perform machine inspections and simple maintenance according to
the information provided in this manual and according to local legislation for
protection of health and safety.
This manual does not explain disassembly or comprehensive maintenance in de-
tail. These may only be performed by an authorized service technician.
It is necessary to store the manual and keep it in good condition for future use.
Contact your closest authorized supplier for a replacement manual or additional
information if necessary.
This manual should be preserved and stored for the length of the machine’s life-
time or at least ten (10) years in a well-known, easily accessible location together
with other machine documentation.
Hydroscand Machine AB is not liable for injury/damage to persons/machine or
property as a result of improper use, having made prohibited modications to the
machine or misinterpreting this manual’s safety instructions.
2. General precautions
Always make sure in advance that the minimum safety, placement and operating
standards are respected, taking note of the environmental conditions, tempera-
ture, humidity, lighting, vibrations, suspended dust and the appropriateness of
the area to be occupied. The reel is constructed to operate indoors (workshops,
industries etc.) where there is no risk of explosion or re. Before loading the rst
hose, make sure that the reel rotates and can be opened to the correct direction
and that the hose is placed steady towards the centre holders.
Do not remove the information plates on the HoseReel 7. Make sure they are
readable and that you are shore about their meaning. Should they deteriorate,
replace them immediately by contacting only an authorized Technical Service.
The use of any spare parts that deviate from this manual’s specications, any
other changes/manipulations (however insignicant) made to your machine relea-
ses Hydroscand Machine AB from any liability for consequences that arise due to
the machine’s performance, level of safety for nearby persons and/ or personal
property. It is strictly forbidden to tamper with safety equipment and/or devices.
Dispose of processing waste in compliance with current regulations.
NOTE !
Any maintenance operations, except for those specically described on the pages
of this manual, must be carride out by skilled personnel co-ordinated by authori-
zed Technical Service.

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HOSEREEL 7 USER MANUAL 2014-11-13
3. The equipment
Our stationary HoseReel 7 is supplied ready to use, packed on a pallet.
NOTE!
The packing material must be disposed according to current environmental pro-
tecting regulation.
The HoseReel 7 is supplied initially with:
• Instruction manual
3.1 Warranty
The HoseReel 7 is guaranteed for one (1) year following the date of purchase; the
warranty is valid only if all of the instructions listed on the warranty certicate
and in this manual are fully complied with.
NOTE!
When unpacking the HoseReel 7, make sure that the reel is in perfect condition
and that the package contains the parts described. Hydroscand Machine AB does
not respond for errors or missing parts not reported to Hydroscand Machine AB
following eight (8) days after shipment.
3.2 Important
The HoseReel 7 is designed, manufactured and protected for use of cable and hose
with dimension from 3/16” up to 1 1/4””.
Any other use is excluded by Hydroscand Macine AB, who shall be exempt from
any liability for damage to people, property or the reel itself, caused by improper
use.

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HOSEREEL 7 USER MANUAL 2014-11-13
4. The Reel
4.1 Identication
The information for identifying the reel is found on the plates, located at the top
to the right.
• Manufacturer
• Serial number
• Year of manufacture
• Weight
NOTE !
It is strictly forbidden to remove or damage the plate. Should this happend,
always contact an authorized Technical Service only.
For any information and/or technical explanations regarding the HoseReel, always
indicate:
• Model
• Serial number
• Edition and preparation date of the instruction manual
4.2 Description
This seven stage hose reel greatly saves time when cutting hose. The most com-
mon types are always available at the cutting machine. Every stage (except for
the bottom stage) can be swung out horizontally so that new roll can easily be
inserted. The reel should preferably be placed 1 - 2 m from the cutting machine.
The HoseReel 7 must only be used for hoses compatible with the specications
below. Follow the environmental conditions and limitations recommended by Hy-
droscand Machine AB and current health and safety regulations.
NOTE !
The descriptions includes the use for which the HoseReel 7 has been designed,
built and protected. Any other use or failure to comply with the technical para-
meters listed below, may constitute a hazard to people and/or proterty.

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HOSEREEL 7 USER MANUAL 2014-11-13
5. Starting - up
5.1 Preliminary steps
Important!
It is essential to determine size measurements and placement in advance in order
to ensure safe placement, running and emergency actions within the surrounding
environment. These conditions should be respected beginning with the prelimi-
nary stages, before cutting begins.
• Place the machine on a steady and at foundation.
• Check that all screws is tightened.
• Check that the reel can rotate freely.
5.2 Operator position
The placement of the in relation to the operator´s position must make it possible
to observe the result of the operation and maintain safety conditions.
6. Maintenance
Check the bearing holders for axle to the basket. The bearings must be lubricated
every hundred running hour with regular bearing grease.

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HOSEREEL 7 USER MANUAL 2014-11-13
Bottom plate
Machine foot M12x50
4X
Foot
2X
Hexagon Nut ISO - 4032 - M12 - W - N
4X
ISO 4017 - M8 x 25-N
8X
Square plug IFR 100x100
4X
Washer ISO 7089 - 8
8X
Centre axis bushing
A. FOOT PART

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HOSEREEL 7 USER MANUAL 2014-11-13
M8x12
3X
Hose stearing
4X
Centre axis bushing
3X
Arm
3X
Arm locking
3X
Lower square pillar complete
Lower pillar complete
B. MIDDLE PART

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HOSEREEL 7 USER MANUAL 2014-11-13
Top bar complete
Arm locking
3X
M8x12
6X
ISO 4017 - M8 x 25-N
Cross bar middle
Arm
3X
Hose stearing
3X
Top pillar
Centre axis bushing
3X
Attachment for cross bar middle
Top square pillar
ISO 7040-M8-N
Washer ISO 7089 - 8
Plugg , VKR 40x20x2
C. TOP PART

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HOSEREEL 7 USER MANUAL 2014-11-13
Washer ISO 7089 - 8
Back pillar connector complete
Lock
ISO 4014 - M8 x 130 x 28-C
D. FASTENER

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HOSEREEL 7 USER MANUAL 2014-11-13
ISO 4017 - M8 x 40-N
Washer ISO 7089 - 8
6X
ISO 4017 - M8 x 35-N
2X
Top back pillar complete
Lower back pillar complete
Bar
ISO 7040-M8-N
3X
Plugg , VKR 40x20x2
Fastener
E. SUPPORT

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HOSEREEL 7 USER MANUAL 2014-11-13
ISO 4017 - M8 x 25-N
ISO 7040-M8-N
ISO 4017 - M8 x 25-N
ISO 7040-M8-N
ISO 4017 - M8 x 45-N
2X
ISO 7040-M8-N
2X
Washer ISO 7089 - 8
8X
M8x12
4X
Basket
7X
Support
Fastener
Top part
Middle part
Foot part
Plastic end protection
42X
Plugg , VKR 30x30x2
6X
F. OVERVIEW

TECHNICAL DATA
Max.load basket.................................................. 80 kg
Color ......................................................... Zinc plated
DIMENSIONS
Depth/Width/Height ...................1175x1005x2210 mm
Weight.............................................................148 kg
DESIGNATION BASKET:
Internal diameter.............................................780 mm
Height of hose reel ................................... max.230 mm
DESIGNATION: PART NUMBER:
HoseReel 7 ................................................ 9004-00-07
2210
1175
1005
R1044
2162,5
1544,5
500,5
QTY. Material Date
PART LIST
Part name
Drw. No.
Scale
Drawn by
Approved by
Drawing size
Rev. No. Revision information
Checked date
Serialno. Rev.
Dimension
1:20
A3
For messures without
tolerances ISO 2768-m
is applied.
General surface finish
is: ra 3,2
Sharp edges broken.
Weight
0
NH 2014-11-18
S014001_Dimensions
Dimensions HoseReel 7
TECHNICAL DATA

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HOSEREEL 7 USER MANUAL 2014-11-13
A
B
922
24 10
4
24 26 29 30
8
2
18
27
1
19
28
6
23
16
3
12
7
21
A (1 : 9)
31
17
11
B
25
14
15
28
20
13
5
ITEM NO.
ARTICLE NUMBER
DESCRIPTION
QTY.
1 90040130
Bottom plate
1
2 90040131
Foot
2
3 90040132
Lower square pillar complete
1
4 90040133
Arm locking
6
5 90040134
Lower pillar complete
1
6 90040120
Hose stearing
7
7 90040135
Arm
6
8 90040136
Centre axis bushing
7
9 90040125
Basket
7
10 90183745
Top square pillar
1
11 90040137 Top pillar 1 12 90040140
Attachment for cross bar middle
1
13 90040138
Cross bar middle
1
14 90040139
Lower back pillar complete
1
15 90040141
Top back pillar complete
1
16 90040142
Top bar complete
1
17 90040129
Fastener
1
18 90040122
Machine foot M12
4
19 90040143
Square plug IFR 100x100
4
20 90040144
Bar
1
21 90010422
Plugg , VKR 30x30x2
6
22 90040145
Plugg , VKR 40x20x2
2
23 90182989
Plastic end protection
42
24 90175321
M6S 8x12
13
25 90175322
M6S 8x40
1
26 90175031
NU LM6M M8 Locking
8
27 90175046
NU M6M M12
4
28 90175276
M6S M8x25
11
29 90175020
WA BRB M8
23
30 90175000
M6S M8x45
2
31 90183043
M6S M8x35
2
QTY.
Material
Date
PART LIST
Part name Drw. No.
Scale
Drawn by
Approved by
Drawing size
Rev. No.
Revision information
Checked date
Serialno.
Rev.
Dimension
1:10
A3
For messures without tolerances ISO 2768-m is applied. General surface finish is: ra 3,2 Sharp edges broken.
Weight
ED1
PS
2009-08-17
1
90040007
HoseReel 7

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HOSEREEL 7 USER MANUAL 2014-11-13
2
1
3
4
ITEM NO. ARTICLE NUMBER
DESCRIPTION
QTY.
1 90040126
Back pillar connector complete
1
2 90040127
Lock
1
3 90183750
M6S M8x130x28
1
4 90175020
WA BRB M8
1
QTY.
Material
Date
PART LIST
Part name Drw. No.
Scale
Drawn by
Approved by
Drawing size
Rev. No.
Revision information
Checked date
Serialno.
Rev.
Dimension
1:1
A3
For messures without tolerances ISO 2768-m is applied. General surface finish is: ra 3,2 Sharp edges broken.
Weight
ED1
1
90040129
Fastener

Kungsvägen 22, SE-783 35 Säter, Sweden
Phone: [phone] Fax: [phone]
[e-mail] www.hydroscand-machine.se