Hyperion 959IPS User manual

Hyperion 971IPS
Long-Range DC Bar
Operating Manual
Hyperion 959IPS
Mid-Range DC Air Curtain
v1.17

Products shown in this document may be covered by one or more patents, patents applied for
and/or registered designs and/or trade marks. For further information please refer to our Head
O󰀩ce or visit www.meech.com.
© Meech Static Eliminators Ltd., 26.10.2017
Contents
Introduction 3
Unpacking and Inspection 4
Contents 4
Options 4
Features of Hyperion 959IPS 5
Installation 8
Operation 12
Maintenance 13
Troubleshooting 14
Technical Characteristics 15
UL Approval 15
CE Approval 16
Health and Safety 16
Repairs and Warranty 16
Technical Drawing 17

3
Introduction
The Hyperion 959IPS is a compact, pulsed DC ionising air curtain. It provides high
speed ionised airow that can be used to clean objects or provide extra long range
static control.
The assembly combines a highly e󰀩cient air curtain with a Hyperion 924IPS pulsed
DC ionising bar.
The air curtain uses a compressed air input to drive a high speed blade of ambient air
; moving over 15 litres of ambient air for every litre of compressed air consumed.
The Hyperion 924IPS is a very compact pulsed dc bar. Its integrated +/-7kV power
supply requires only a 24V DC input, removing the traditional need to route high
voltage cabling.

4
Unpacking And Inspection
Your Hyperion 959IPS bar was carefully packed at the factory in a container
designed to protect it from accidental damage. Nevertheless, we recommend careful
examination of the carton and contents for any damage.
If damage is evident, do not destroy the carton or packing material and immediately
notify the carrier of a possible damage claim. Shipping claims must be made by the
consignee to the delivering carrier.
Contents:
Standard
959IPS Bar
Options
Power Cable - 4 Pin M8
(straight or 90º elbow)
Available in 2,3,5 and
10M lengths.
24V DC Supply & IEC
cable
BarMaster remote
programmer.
Allows optimisation
of the output of the
959IPS

5
Features and Benets of Hyperion 959IPS
Low voltage wiring and Integrated Power Supply
The 959IPS is powered by 24V DC via a 4-pin M8 Connector.
Shockless Emitters
The Titanium emitter pins on the 959IPS are resistively coupled to the high voltage
supply. This avoids sparking and operator shocks.
Sealed Construction
IP66 construction allows the bar to be mounted in areas subject to occasional wash-
down or spillage. If the bar does become wet it must be thoroughly dried before being
powered-up.

6
Clean Pin Alert LED
The local LED illuminates constant green to indicate that the bar is on and working
correctly. Red ashing LED shows that bar is dirty and needs cleaning. Solid red
illumination indicates a fault with the high voltage output.
Green constant – OK
Green ashing – BarMaster remote programmer connected
Red ashing - Cleaning required
Red constant - Fault
Clean Pin Alert and Fault Output
An output signal indicates when the bar needs cleaning or when a fault has been
detected. The signal is 0V/24V output on pin 2. By default: Bar OK = 24V, Bar needs
cleaning (or fault detected) = 0V. If required the signal can be inverted to give OK =
0V, Cleaning Required = 24V using a Barmaster Remote Programmer

7
Divider
The 959IPS is designed to operate in dirty, factory environments. To maximise the
interval between cleaning the bar features a divider to increase the surface tracking
distance between the two rows of high voltage pins. It is important to clean this area
during cleaning operations.
Air Inlet
The ¼” BSPT inlet is a global standard for air ttings. This allows the 959IPS to be
integrated into any line with ease.

8
Installation
Mechanical Installation
The 959 IPS can be used in many di󰀨erent applications. Your Meech distributor
will be able to give you advice on the correct distance and position for your 959IPS,
depending on the application .
As a rough guide, for cleaning applications, try to get the 959IPS within 100mm of the
target surface. Although it is still e󰀨ective at greater distances, the e󰀩ciency will not
be as great.
Taking note of the direction of the ionised airow, The 959IPS should be mounted
securely, using all the M5 studs provided.
Air Supply
a. The air supply must be clean and dry. A 5 micron coalescing lter is recommended.
The Meech guarantee does not cover damage due to water or oil in the air supply.
b. Reduce the air supply to the lowest pressure which achieves the required results.
Excessive air is wasteful and also dilutes the ionisation unnecessarily.
c. The female thread for the air tting is 1/4 BSP (G1/4).

9
Electrical Installation
WARNING
The 959IPS requires a grounded 24V DC supply. The 0V line must be connected to
ground. Failure to do so, will result in damage to the bar or the 24V supply and will
void the warranty.
Connection to the 959IPS is via an industrial M8 4 Pin connector. With the following
pin-outs:
2 4
1 3
Male connector on Bar
4 2
3 1
Female connector on Cable
Pin Colour Function Specication
1 Brown 24V (21-27V)
2 White Clean Pin Output 0V/24V
3 Blue 0V/ Ground
4 Black No connection

10
Connection using Meech 24V DC power supply
Meech 24VDC supplies are grounded internally. It is important that the mains
connection o󰀨ers a ground connection. Two-pin outlets without a ground connection
must not be used.
Connection using customer’s own power supply:
It is the customer’s responsibility to check that either the 24V power supply they will
be using is grounded.
The 24V supply should be protected with a 1 Amp fuse.
Clean Pin Alert - Remote Monitoring
Remote monitoring of the need to clean the bar is provided by the output signal on
pin 2. The signal is 0V-24V suitable for direct connection to a PLC input. The output
impedance of the signal is 10kΩ. The output can also be congured to power an
external relay to provide volt-free contacts for other monitoring systems.
Using a BarMaster remote programmer the output can be set to Normally Open
(factory default) or Normally Closed.

11
PLC Wiring
10kΩ
Pull up
24VDC
Output
0V, 24V
0V
M8 Pin 1
M8 Pin 2
M8 Pin 3
Output Signal Voltage
Normally Open Output Matrix Normally Closed Output Matrix
24V Supply
Power ON
24V Supply
Power OFF
24V Supply
Power ON
24V Supply
Power OFF
OK (Green LED) 24V 0V OK (Green LED) 0V 0V
Dirty/Faulty
(Red LED) 0V 0V Dirty/Faulty (Red LED) 24V 0V
External Relay Wiring
10kΩ
Pull up
24VDC
0V
Imax 20mA
NO
COM
NC
M8 Pin 1
M8 Pin 2
M8 Pin 3
Relay Power
Normally Open Output Matrix Normally Closed Output Matrix
24V Supply
Power ON
24V Supply
Power OFF
24V Supply
Power ON
24V Supply
Power OFF
OK (Green LED) OFF OFF OK (Green LED) ON OFF
Dirty/Faulty
(Red LED) ON OFF Dirty/Faulty (Red LED) OFF OFF

Operation
Having connected the M8 connector to the bar, power up the 24V supply and check
for a green constant LED on the bar. This indicates that the bar is running correctly
with a good ion output.
Caution
Always turn o󰀨 the 24V supply before connecting or disconnecting the M8 connector.
Failure to do so could result in stored charges giving a small electric shock.
Setting the Rate
The 959IPS features a variable output frequency. The frequency that should be set
depends on the ionising product and the distance to the target object. We recommend
leaving the unit set to the default frequency, 20Hz.
25
Do not use closer
than 20mm
20
15
10
5
0 15 30 45 60 75 90 105 120 135 150
Operating Distance (mm)
Frequency Rate (Hz)
Optimum Frequency Vs Operating Distance for 959IPS
Requires optional BarMaster Remote Programmer.
12

13
Maintenance
Ionising bars become contaminated with usage. Dirt build-up on the body of the
ioniser and, particularly on the pins, will cause a drop in performance. To get the
best from your bar, it should be cleaned as part of regular machine maintenance.
If regular cleaning is not carried out, the bar will detect the drop in performance
and trigger the Clean Pin alert. The LED will ash red and the output signal will be
activated.
Before cleaning, ensure that the equipment is switched o󰀨.
Emitter pins can be cleaned very e󰀨ectively with a brush. A dry toothbrush is ideal.
Make sure the central divider is also cleaned and the pin surface of the bar.
Ionising bars will need periodic wiping to clean grey deposits from the surface
of the bar. A cloth moistened with a small amount of IPA or methylated spirits is
recommended.

Let dry for a minute and turn back on.
Troubleshooting
Solid Green LED In normal operation the LED on the bar will illuminate Green.
This indicates that the bar is operating correctly with good
ionisation performance.
No LED Meaning No power to bar
Action Check 24V Power Supply over pins 1 and 3.
(Brown and Blue wires)
Flashing Green LED Meaning BarMaster remote programmer is connected.
Action After programming, reconnect directly to the
power supply to resume normal operation.
Flashing Red LED Likely cause Contamination causing a drop in performance.
Action Switch o󰀨 power supply and clean as
described in Maintenance section.
Turn power on and Check for Green solid LED
Solid Red LED Likely Cause Abnormal output current detected
Action Check installation for metallic objects on the
emitter pins
Should the solid red LED persist, contact your
Meech distributor.
14

Technical and Construction
Dimensions (W x H) 28mm x 57.5mm
Maximum Length 3960mm
Operating Range Typically 50mm – 300mm
Weight 1.5kg/metre
Construction FR ABS / Aluminium
Mounting Fixed M5 studs
Emitters Sharp titanium pins
Input Current Max 500mA
Input Voltage 24V DC (21-27VDC)
Output Voltage Adjustable from +/- 3kV to +/- 7.5kV Pulsed DC
Electrical Connection 4 Pole M8
Clean Pin Output Signal 24V Output resistance 10kΩ
Output Frequency Default Setting: 20Hz
Adjustable with BarMaster from 1Hz to 20Hz;
Output Balance Default Setting: 54%:46% Pos:Neg
Adjustable with BarMaster from 80:20 to 20:80 Pos:Neg
Environmental Protection IP66
Max Ambient Temperature 60 °C
UL Approval
Static elimination bar Hyperion 959IPS has been investigated by UL in accordance
with the following standard(s): UL 60950-1 & CAN/CSA C22.2 No. 60950-1-07.
:[phone]
[email protected]
Meech International
Vin 24VDC
Vout ±10kV
Ipin≤100µA
929IPS STATIC ELIMINATION BAR
Vin 24VDC
Vout ±7.5kV
Ipin ≤95µA
924IPS
Hyperion 924IPS
operating manual
: [phone]
: [email protected]
Meech International
: [phone]
: [email protected]
Meech International
Vin 24VDC
Vout ±10kV
Ipin≤100µA
929IPS STATIC ELIMINATION BAR
Dims: 127 x 15.0mm
STATIC ELIMINATION BAR
Cool Gray 1
D2200
D1898
D1897
D2236
D2233
D2234
D2235
D2237
Vin 24VDC
Vout ±15kV
Ipin≤150µA
Hyperion 971IPS-15
operating manual
:[phone]
[email protected]
Meech International STATIC ELIMINATION BAR
Dims: 127 x 15.0mm
Dims: 127 x 15.0mm
Dims: 127 x 15.0mm
Dims: 139 x 15.0mm
Dims: 139 x 15.0mm
Vin 24VDC
Vout ±15kV
Ipin≤150µA
Hyperion 971IPS-15
operating manual
: [phone]
: [email protected]
Meech International STATIC ELIMINATION BAR
V
in
24VDC
V
out
±30kV
I
pin
≤300µA
Hyperion 971IPS-30
operating manual
:[phone]
[email protected]
Meech International
STATIC ELIMINATION BAR
971IPS-30
V
in
24VDC
V
out
±30kV
I
pin
≤300µA
Hyperion 971IPS-30
operating manual
: [phone]
: [email protected]
Meech International
STATIC ELIMINATION BAR
971IPS-30
Vin 24VDC
Vout ±7.5kV
Ipin ≤95µA
924IPS
Hyperion 924IPS
operating manual
:[phone]
[email protected]
Meech International STATIC ELIMINATION BAR
Dims: 139 x 15.0mm
Dims: 139 x 15.0mm
15

CE Approval
A CE Declaration of Conformity for this product exists in respect of the Low Voltage
Directive:72/23/EEC (“LVD”) & Electromagnetic Compatibility Directive: 89/336/EEC
(“EMCD”)
Health and Safety
Emission of Ozone: Considerably below international standard of 0.1ppm.
Repairs And Warranty
The Meech 959IPS Bar is warranted by Meech Static Eliminators Ltd. to the original
purchaser against defects in material and workmanship for two years after shipment.
The 959IPS requires a grounded 24V DC supply. The 0V line must be connected to
ground. Failure to do so, will result in damage to the bar or the 24V supply and will
void the warranty.
Should any malfunction occur, please return the bar directly to Meech Static
Eliminators Ltd. or your local Meech Distributor. All products returned to the factory
MUST be accompanied by a return authorisation number and must be shipped
prepaid. For prompt service, ship the unit to the factory with the return authorisation
number shown clearly on the label. Be sure that it is well packed in a sturdy carton
with shock absorbing material.
Include a note stating the nature of the problem as specically as possible, and also
include instructions for returning the bar to you. We will pay one-way return shipping
costs on any repairs covered under the warranty.
16

Technical Drawing
17
1 1
2 2
3 3
4 4
5 5
6 6
A A B B
C C D D
David.Hyde
17/03/2016
Drawn by:Date:
1 / 1

Sheet
Meech Internatio nal 2 Network Point Range Road, Witne y OX29 0YN, UK Tel: [phone] Fax: [phone] email: sales@meec h.com web: www.meech.c om
COPYRIGHT © MEECH STAT IC ELIMINAT ORS THIS DOCUMENT AND THE INFORMATION THERE IN IS THE PROPE RTY OF THE MEEC H GROUP AND SHOULD NOT BE COPIED IN WHOLE OR PART OR USED FOR MANUFACTURE OR OTHERWISE DISCLOSED WITHOUT THE PRIOR WRITTEN CONSENT OF MEECH INTERNATIONAL
MATERIAL: FINISH: TOLERANCE UNLESS OTHERWISE SPECIFIED Machined Work Metric ±0.1mm Unmachined Fabrications ±1mm Angular ±0°30'
PROJECTION
DIMENSIO NS IN MM DO NOT SCALE
TITLE: DRAWING No: REVISION: SHEET:

Various
1:4
STATUS: Production
CRITICAL TO FUNCTION (CTF) DIM ENSION S AS MARKED
SIGNED OFF:
Effective Length
Effective Length + 12mm
57,5
28
1/4" BSP Air Inlet
24V Power Supply connection
LED Indicator
33,0
20,0 20,0
M5 Mounting Studs
959 Ionising Air Curtain
A959IPS
Various
Standard Sizes
Effective Length
No. of Mounting Studs
0240 2 0280 2
0320 2 0360 2 0400 2
0440 2 0480 2
0520 2
0560 2
0600 2 0680 2 0760 2 0840 2 0920 2 1000 3 1080 3 1160 3 1240 3 1320 3 1400 3 1560 3 1720 3
3rd Mounting stud would be placed in the center of the bar inline with the two end mounting studs

©Meech Stac Eliminators Ltd 2017 www.meech.com
Meech Internaonal
2 Network Point
Range Road, Witney
OX29 0YN, UK
Tel: [phone]
Fax: [phone]
email: [email protected]
Meech Stac Eliminators
(Shanghai) Co. Ltd
7G, 7F, LP Tower
#25 Xiangfeng Road
201103 Shanghai
China
Tel: [phone]
Fax: [phone]
email: [email protected]
Meech Stac Eliminators USA Inc
2915 Newpark Drive
Norton, OH 44203
USA
Tel: [phone]
Fax: [phone]
email: [email protected]
Meech Shavotech
29/2, Kharadi
O Pune-Nagar Road
On Old Kharadi Mundhwa Road
Pune : 411014 , Maharashtra
India
Tel: [phone]
Fax: [phone]
email: [email protected]
Meech Elektrostak SA
Kaiserbaracke 166
B-4780 St.Vith
Belgium
Tel.: [phone]
[phone]
Fax: [phone]
email: [email protected]
Meech Internaonal
(Singapore) Pte. Ltd.
7 Temasek Boulevard
12 - 07 Suntec Tower One
Singapore
Singapore
038987
Tel: [phone]
email: [email protected]
Meech CE
Gábor László utca 2
Budapest 1041
Hungary
Tel: [phone]
[phone]
email: [email protected]