Hypertherm HT2000 User manual

200 Volt
Plasma Arc
Cutting System
Instruction Manual
802460 – Revision 14
HySpeed
®
HT2000®

Changed Page Description IM246 Rev 11 to 12 4/10/00
0.02 Replaced text from "to Hypertherm's place of business..." to "to an authorized Hypertherm repair facility..."
4.14 Added remote power on/off signals to machine interface cable
6.13 Added p/ns for retaining cap with IHS tab
8.20 New graphic of chopper
9.08 Added graphic of relays to Fig. 9-4
9.09 Added part numbers for relays
9.21 Changed p/n of PS3 from 005130 to 005227
9.51 Changed p/n of PS3 from 005130 to 005227
10.05-10.13 Uprevved wiring diagrams to RZ
Begin w/serial # 2000-005756
Changed Page Description IM246 Rev 10 to 11 9/27/99
0.01 Uprevved because of ECNs 10483, 10484, 10639, 10145, 10670
0.02 Added plumbing and electrical codes statement to warranty
0.04 Updated TOC for added section on cutting techniques, beveling consumable parts kit
0.05 Updated TOC for added section on cutting techniques, beveling consumable parts kit
0.08 Updated TOC for added section on cutting techniques, beveling consumable parts kit
1.0-1a.06 New safety sections
3.02 Bolded installation by qualified...; rewrote hard plumbing suggestions
3.03 Bumped page
3.04 Bumped page
6.01 Updated TOC for added section on cutting techniques
6.12 Referenced new section on cutting technique
6.39-6.42 New section on cutting techniques
8.25 Changed graphic of coolant reservoir
8.26 New graphic of coolant reservoir
9.01 Updated TOC for beveling consumable parts kit
9.17 Corrected part no. of adapter from 015157 to 015015
9.18 New coolant reservoir
9.19 New coolant reservoir #, new level switch SA #
9.25 New part number for pressure switches
9.36 New figure of torches
9.37 New torch mounting sleeve #
9.48 Renamed 1st header from consumable parts kit to HT2000 Consumable Parts Kit
9.49 Added HT2000 Beveling Consumable Parts Kit
9.51 Updated power supply recommended spare parts to include new level switch #
9.52 Updated gas console recommended spare parts to include new pressure switches
10.05-10.13 Uprevved wiring diagrams to RX
Begin w/serial # 2000-005600
Begin w/serial # 2000-006387
Changed Page Description IM246 Rev 12 to 13 8/31/03
9.4 & 9.5 Item # 5 changed from 041590 to 041762. Item # 6 081039 (firmware) was removed. Item
numbers following Item #5 changed to agree.
Section 10 Wiring diagrams Revision change from RZ to SC

Changed Page Description IM246 Rev 9 to 10 1/18/99
0.01 Uprevved because of ECNs 10078, 10079, 10070, 9753, 10012, 9864, 9742, 10020, 9926
0.05-0.08 Changed TOC for new figure descriptions, headings for parts list
2.04 Added The water muffler cannot be used with the stainless steel torch
2.06 Added new part numbers for torches, call out 2 dimensions for diameter
2.10 Added The water muffler cannot be used with the stainless steel torch
4.18 Added The water muffler cannot be used with the stainless steel torch
4.34 Removed part numbers for torch mounting brackets
6.13 Changed electrode p/ns and swirl ring p/ns in cut chart index
6.14 Changed electrode p/n, clarified production cutting capacity
6.15 Changed electrode p/n and swirl ring p/ns clarified production cutting capacity
6.16 Clarified production cutting capacity
6.17 Clarified production cutting capacity
6.18 Changed electrode p/n and swirl ring p/ns clarified production cutting capacity
6.20 Changed electrode p/n, clarified production cutting capacity
6.21 Clarified production cutting capacity
6.22 Clarified production cutting capacity
6.23 Clarified production cutting capacity
6.24 Changed electrode p/n, clarified production cutting capacity
6.25 Clarified production cutting capacity
6.26 Changed electrode p/n
6.27 Changed electrode p/n, clarified production cutting capacity
6.28 Clarified production cutting capacity
6.29 Clarified production cutting capacity
6.30 Clarified production cutting capacity
6.31 Changed electrode p/n, clarified production cutting capacity
6.32 Clarified production cutting capacity
6.33 Changed swirl ring p/ns, clarified production cutting capacity
6.34 Changed electrode p/n, clarified production cutting capacity
6.35 Changed electrode p/n
9.18 Removed pump clamp from figure
9.19 Removed pump clamp from parts list, changed p/n for motor and pump (now they are kits)
9.21 Changed p/n of SV7
9.25 Changed p/ns of SV1, SV2, SV3
9.27 Changed p/ns of SV4
9.36 Changed figure to cover both 2"diameter torches
9.37 New standard torch p/n, new stainless steel torch, added 2" torch mounting bracket
9.37A Old standard torch now 1-3/4" optional
9.37B New p/n for optional torch
9.43 Added p/ns for 2" diameter IHS system
9.49 Changed p/ns for O2 electrode and swirl ring in parts kit
9.51 Changed p/n of SV7
9.52 Changed p/ns of SV1, SV2, SV3, SV4
i1-i6 Updated index
10.01 Uprevved wiring diagrams to RV
Begin w/serial # 2000-005198

Changed Page Description IM246 Rev 8 to 9 8/21/98
0.01 Uprevved because of ECNs 9763, 9758, 9803
8.25 New graphic of coolant flow
8.26 Updated graphic of coolant tank
9/18 New graphic of rear wall outside
9.19 New part numbers for solenoid valve assembly, water pump assembly
10.01 Added coolant flow diagram to wiring diagrams TOC
10.19 Added coolant flow diagram to wiring diagrams
Begin w/serial # 2000-005025
Changed Page Description IM246 Rev 6 to 7 5/4/98
0.01 Uprevved because of new 100A electrode and change to cut charts
6.13 Changed index to call out 120547 electrode
6.17 Changed electrode part number to 120547
6.18 Changed electrode part number to 120547; changed flow %
9.49 Updated consumable parts kit contents
Begin w/serial # 2000-004270
Changed Page Description IM246 Rev 7 to 8 7/24/98
0.01 Uprevved because of ECNs 9523, 9483, grounding appendix, serial # jump to 2000-005000
0.05 Added System Grounding to TOC
0.06 Added System Grounding to TOC
0.07 Bumped page
0.08 Added System Grounding to TOC
3.04 Referenced new grounding appendix
4.03 Referenced new grounding appendix
4.04 Referenced new grounding appendix
7.06 Added more verbiage on H35 cutting
7.07 Bumped page
7.08 Added more verbiage on H35 cutting
8.09 New power distribution PCB graphic, added fuse
8.22 Added error code for phase loss
9.05 New microprocessor board #, new firmware #
9.12 Referenced dwg of chopper with phase loss board
9.13 New graphic of chopper with phase loss board, new phase loss board #
9.51 New microprocessor board #, new firmware #
10.01 Uprevved wiring diagrams to RT
g.01 New system grounding appendix
g.02 New system grounding appendix
g.03 New system grounding appendix
g.04 New system grounding appendix
g.05 New system grounding appendix
i.04 Added phase loss to index
i.05 Added g1-g4 to grounding requirements in index
Begin w/serial # 2000-005000

Changed Page Description IM246 Rev 5 to 6 1/15/98
0.01 Uprevved because of IOP, ECNs 8912, 8910, 9035, 8746
0.04 Updated TOC
0.06 Updated TOC
4.04 Added torque spec.
4.16 Removed current 400 signal from cable description
6.01 Changed TOC
6.03 Added note to hold down on button for up to 1 minute
6.10 Added note to hold down on button until leds extinguish
6.12 Added note to begin and end cut on plate
6.13 Renumbered pages on cut chart index
6.14-6.15 Added initial torch piercing height to cut charts; combined under+above water on 1 page
6.16 Added initial torch piercing height to cut charts
6.17-6.18 Added initial torch piercing height to cut charts; combined under+above water on 1 page
6.19 Added initial torch piercing height to cut charts
6.20-6.22 Added initial torch piercing height to cut charts; combined under+above water on 1 page
6.23 Added initial torch piercing height to cut charts
6.24 Added initial torch piercing height to cut charts; combined under+above water on 1 page
6.25-6.26 Added initial torch piercing height to cut charts
6.27-6.29 Added initial torch piercing height to cut charts; combined under+above water on 1 page
6.30 Added initial torch piercing height to cut charts
6.31 Added initial torch piercing height to cut charts; combined under+above water on 1 page
6.32-6.34 Added initial torch piercing height to cut charts
6.35 Put all gouging cut charts on 1 page
6.36 Bumped page
6.37 Bumped page; better graphic of main body; removed reference to nozzle o-ring
6.38 Bumped page
8.03 (from)...status LED turn off... (to)...status LED illuminate
8.10 Edited for easier translation
8.11 Edited for easier translation
8.12 Edited for easier translation
8.13 Edited for easier translation
8.14 Edited for easier translation
8.16 Edited for easier translation
8.17 Edited for easier translation
8.18 Edited for easier translation
9.04 New graphic of front panel
9.05 New part numbers for fans - added fan guard; new graphic of THC
9.11 Fuseholder p/n change
9.15 4 ohm resistor p/n change, designation change
9.51 Designation updates in recommended spare parts; added flowswitch
9.52 Added 100 psi pressure gauge to gas console recommended spare parts
10.01 Uprevved wiring diagrams to
10.02 (from) 2 of 9 in the...(to)...2 in the...
e.04 Added spacer to graphic of power supply
e.06 Added spacer and part number to power supply
i.01 to i.06 Updated index
Begin w/serial # 2000-004270

Changed Page Description IM246 Rev 4 to 5 7/11/97
0.01 Uprevved to 5 because of new valve in RHF console
4.07 New graphic of RHF console
6.13 Eliminated 40A cutting chart for mild steel
6.16 Eliminated 40A cutting chart for mild steel
6.17 Added to note on 020679 swirl ring use
7.05 Rewording minutia
8.04 Added power supply cleaning routine maintenance
8.05 Bumped page
9.09 Changed 003138 from 100A to 20A
9.20 New graphic of RHF console
9.21 New part number for SV7
10.01 Uprevved wiring diagrams to MM
Begin w/serial # 2000-003196
Changed Page DescriptionIM246 Rev 3 to 4 4/14/97
0.01 Uprevved to 4 for additional cables, hoses, new wiring dia., note to 50A cutting
0.06 Added figures to TOC
0.07 Added figures to TOC
2.05 Added tolerances to gas pressures
2.07 Corrected one dimension for gas console
3.02 Reference to Section 2 for gas specs, added caution
3.03 Reference to Section 2 for gas specs
3.10 Changed view of power cable connections to match label
4.06 Referenced to section 9 for additional lengths of hoses and cables
5.03 Added tolerances to gas pressures
6.10 Added tolerances to gas pressures
6.17 Added note to cut chart for using 020679 swirl ring
6.19A Added note to 50A cut chart about possible cut degradation from N2 in the lines
6.39 Added note to cut chart for using 020679 swirl ring
7.07 Added tolerances to gas pressures
8.03 Referenced torch coolant draining procedure
8.26 Added torch coolant draining procedure
9.38 Additional lengths
9.39 Additional lengths
9.40 Additional lengths
9.41 Additional lengths
9.42 Additional lengths
9.43 Additional lengths
9.44 Additional lengths
9.45 Additional lengths
9.46 Additional lengths
9.47 Additional lengths
10.01 Uprevved wiring diagrams to KK
Begin w/serial # 2000-003090

Changed Page DescriptionIM246 Rev 2 to 3 2/14/97
0.01 Uprevved to 3, added email and web address
0.05 Changed Appendices page #s
2.05 Added 440/460 power supply part #
2.06 Changed part # of machine torch
2.07 Changed part #s of Gas Console and Motor Valve Console
3.05 Added current draw and fuse size for 440V power supply
3.06 Added cable size for 440V power supply
4.06 Added note to installation section about additional part numbers
4.08 Removed reference to unused wires in RHF cable
4.10 Added signals for SV1A and SV1B
4.11 Graphic of new gas console
4.12 Added signals for SV4A and SV4B
4.15 Removed reference to V1 and V2
4.20 Changed page reference from 9-45 to 9-43; corrected length of 024144
4.25 Graphic of new gas console
4.27 Graphic of new gas console
4.31 New figure of new torch
5.04 Graphic of new gas console
6.05 Graphic of new gas console
6.19A Added note about arc voltage, added scfh flows
7.05 New graphics of torch, new layout, clarification in procedure
7.06 Clarification of procedure
8.11 Removed outdated reference to leaking oil in transformer
9.05 Uprevved firmware to J
9.07 Added 440V power transformer part #
9.09 Added 440V control transformer part #
9.18 Added graphic of pump coupler
9.19 Added part # of pump coupler
9.24 Graphic of new gas console
9.25 New parts list for new gas console
9.26 Graphic of new motor valve console
9.27 New parts list for new motor valve console
9.33 Removed part # for swivel fitting
9.36 New figure of new torch
9.37 New parts list for machine torch
9.38 Clarified hoses in torch leads removed redundant graphic of cable and hose assy
9.52 Changed part # for new Kip valves in gas console and motor valve console
10.01 Uprevved wiring diagrams to JJ
0.c1 Put aeration manifold on 1 pg in appendix
0.d1 Removed advertising for Hankison filters, added description of filtering needs in appendix d
0.f1 Made Standards Index appendix f, removed glossary
Begin w/serial # 2000-003000

Changed Page Description IM246 Rev 1 to 2 12/20/96
0.01 Uprevved manual due to LVD compliance
0.03-0.08 Updated table of contents
1.01-1.04 New Safety section
1a.01-1a.04 New French Safety section
2.02 Changed reference from 380-415V CE to 400V CE
2.05 Changed reference from 380-415V CE to 400V CE
3.04 Changed warning on propylene glycol to not induce vomiting
3.05 Added specs for 400V
3.06 Added specs for 400V
3.08 Changed figures of transformers to show new configurations
3.09 Changed figures of transformers to show new configurations
3.10 Changed reference from 380-415V CE to 400V CE
5.03 Added "See Status Indicators Before Startup to step 6
6.01 Added STATUS Indicators Before Startup to Sect. 6 TOC
6.02 New STATUS logic
6.03 Added STATUS Indicators Before Startup
6.10 Added "See Status Indicators Before Startup to step 6
7.07 Added "See Status Indicators Before Startup to step 7
8.03 Added 6-month maintenance to power supply
8.04 New figure for cleaning pump strainer
8.05 Bumped page
8.06 New startup logic
8.09 Picture of new power distribution board
8.11 Changed logic of cause 3.3
8.15 New STATUS logic
8.16 New STATUS logic
8.17 New STATUS logic
8.18 New STATUS logic
8.20 Removed reference to old chopper temperature switch
8.21 New graphic of control board
8.22 Changed figure label to Rev. G error codes (no change in actual codes)
8.23 New STATUS logic
8.24 New STATUS logic
9.05 Changed firmware rev level to G
9.06 Changed part no. for PCB5, corrected description of items 3 and 9
9.07 Changed reference from 220-380-415V to 220-380-400-415V
9.09 New part no. for PCB1; changed reference to 220-380-400-415V on T1
9.13 New chopper part no. and temp switch
9.19 New coolant reservoir part no.; added part nos. for gauge, drain valve
9.29 Changed part no. of potentiometer
9.51 Changed part nos. of PCB1, CH1
10.01 Uprevved wiring diagrams to GG
Begin w/serial # 2000-002500

HySpeed HT2000
Instruction Manual
(P/N 802460)
Revision 14 – November, 2013
© Copyright 2013 Hypertherm, Inc.
All Rights Reserved
Hypertherm, HT, HyLife, HySpeed and LongLife are trademarks of Hypertherm, Inc.
and may be registered in the United States and/or other countries
Hypertherm, Inc.
Hanover, NH USA
www.hypertherm.com