HySecurity MX2890-01 User manual

Installation Instructions
MX2890-01, MX2890-02
Battery Charger Replacement
Review the illustrations and follow the steps to replace the battery charger.
• MX2890-01DCCharger230Vreplacement
• MX2890-02DCCharger115Vreplacement
Tools required
•Box end wrenches: 7/16 and 9/16 inch
•Crescent wrench
•Phillips head screwdriver
•Socket wrenches: 7/16 and 9/16 inch
•1/4 - inch Hex key
WARNING
Prevent Electrical Shock! Do NOT touch both poles of the battery at the same time!
Serious injury and shock will occur. Be sure the black wire on the negative terminal of the
battery is disconnected. Read and follow step 2.
1. Use two 7/16-inch box end wrenches and remove the two hex head
bolts that secure the lip to the battery shelf. Loosen the third bolt, but
do not remove it.
2. Pull the battery out to access the negative terminal. Disconnect the
wire from the battery using a crescent and 9/16-inch wrench.
3. Using a 9/16-inch wrench, remove the white/tan battery charger wire
from the backside/base of the ON/OFF disconnect switch. Return the
red battery wire to the terminal and tighten the nut securely.
4. Remove the black battery charger wire from the upper lug on the
circuit breaker.
+ RED
+
- BLACK -
JUMPER CABLE
+
-
AC LOSS
21 COM
(-) LUG
(+) LUG
12 Volt Battery 12 Volt Battery
Battery Charger
24V Fuse (5A)
AC Power
Wires to the
Smart Touch Controller
Line Voltage Fuse
(15A)
(-)
(110Ah) (110Ah)
DANGER
Turn OFF AC Power at the source (circuit breaker panel) before accessing the wires in the UPS
cabinet. Follow facility Lock Out/Tag Out procedures. Make sure all power switches are in the OFF
position. Follow all electrical code standards and regulations.
12
1
12
2
12
3
12
4
Loosen, do
NOT remove.
Disconnect
battery wire.
Disconnect
white/tan wire.
Remove black
charger wire.
Remove two of the fasteners
that secure the shelf.
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12
5
Disconnect All DC Charger Wiring
+
-
AC LOSS
21 COM
(-) LUG
(+) LUG
AC Power
(-) 5b
5a
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Replace Battery Charger with HyCharger
Remove 4
fasteners.
12
6
6a
6c Place foam insulation
around fan portal to
protect it and provide
weather stripping.
Align the HyCharger with
the rear mounting holes
and secure it to the shelf
with the two fasteners
provided.
Remove charger.
6b
6d
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Large Red & Black
wires to Batteries
Existing Power In
Earth Ground
Finalize the installation by taking the following steps:
•Double check the wiring connections. Make sure they are correctly
attached and secured. See illustrations.
•Turn power on (main circuit breaker, inside the hydraulic operator, and
battery disconnect switch).
12
7
Blue wire
Green
ground
wire
White and
red
wires
Black
wire
Technical Support
For technical support, call your installer or authorized HySecurity
distributor. Obtain the serial number of your operator before calling. It’s
located near the power label on the operator.
White
wire
Battery
Disconnect switch
Connect HyCharger Wires
NOTE: Only the wires you need to connect are shown.
7a
7b
7c
7d
Red
wire
NOTE: If AC is present and NO AC POWER appears on the
operator’s display, then reverse the leads (7c).
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