HySecurity HydraSwing 40 User manual

Programming and Operations Manual
HydraSupply
HydraSwing 40 and 80F
HydraSwing™
40, 40F, 40 Twin, 40F Twin, 80F, 150
Vehicular swing gate linear actuator with Smart Touch Controller

Contents ................................................................................................................2
Hydraswing Components.................................................................................................................................................5
HydraSupply Components...............................................................................................................................................7
Hydraswing Pump Pack Components ............................................................................................................................8
Safety Information..................................................................................................9
Breather Cap Installation And Grounding.......................................................................................................................17
Emergency Stop Button .................................................................................................................................................18
Manual Release Option..................................................................................................................................................18
Hand Pump: Manual Release ........................................................................................................................................19
Power.....................................................................................................................20
Installing The Earth Ground ...........................................................................................................................................20
Gate Site Considerations................................................................................................................................................21
Wiring AC Power.............................................................................................................................................................21
Turning The Power Switch On .......................................................................................................................................22
Wiring Diagram: Hydraswing/Hydrasupply......................................................................................................................23
Wire Sizing And Runs.....................................................................................................................................................24
Low Voltage Control Wiring............................................................................................................................................24
HydraSwing Wiring Chart (Incoming Power)..................................................................................................................25
Performance Of Operators On 1 And 3 Phase 50/60hz.................................................................................................25
Ups Backup Power Options ..........................................................................................................................................27
Dc Power Supply (Ups) Connections ............................................................................................................................27
AC Power Supply With Hyinverter AC............................................................................................................................28
Initial Setup ......................................................................................................... 29
Open Position And Hydraulic Hose Swap.......................................................................................................................29
Gate Postion Sensor.......................................................................................................................................................30
Setting The Close & Open Limits....................................................................................................................................30
Adjusting The Pressure Relief Valve...............................................................................................................................31
Modbus Rtu In Hydraswing ............................................................................................................................................32
Adjusting the Gate Speed................................................................................................................................................32
Emergency Fast Operate (Efo).......................................................................................................................................33
Setting The Emergency Fast Close................................................................................................................................33
Installing A Push-Button Device For EFC ......................................................................................................................33
Entrapment Protection........................................................................................ 34
Manufacturer’s Responsibility.........................................................................................................................................36
Pressure Relief Valve – All Hydraulic Operators: ..........................................................................................................36
Inherent Entrapment Sensor System – Hydraulic Operators (IES)................................................................................36
The Inherent Entrapment Sensor (IES) .........................................................................................................................37
How Software Handles Monitoring External
Entrapment Protection Sensors.....................................................................................................................................38
External Entrapment Protection Sensors: What The
Installer Needs To Do......................................................................................................................................................38
Supply Power To the Sensors.........................................................................................................................................41
Control Panel Overview.........................................................................................42
STC Board, Power Supply Board And Display...............................................................................................................43
Display & Menu Options........................................................................................44
Understanding The DisplayAnd Keypad........................................................................................................................44
Initial Setup.....................................................................................................................................................................46
Initial Setup Using S.T.A.R.T. ........................................................................................................................................46
Menu Mode And The STC Keypad.................................................................................................................................47
Contents
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Menu Mode Navigation...................................................................................................................................................47
Run Mode And The STC Keypad ..................................................................................................................................48
Viewing Gate Operator Scrolling Status.........................................................................................................................48
Stop The Status Display Scrolling..................................................................................................................................50
Change The Contrast On 7 Segment Displays..............................................................................................................50
Display Power Saving Mode..........................................................................................................................................50
Check The Software Version..........................................................................................................................................50
Check Time And Date ....................................................................................................................................................50
User Menu......................................................................................................................................................................50
Installer Menu.................................................................................................................................................................54
Adjusting The Gate Speed..............................................................................................................................................54
Resetting Open And Close Limits........................................................................................................... .......................62
Learn Close Limits .........................................................................................................................................................63
Learn Open Limits..........................................................................................................................................................63
Setting The Close Timer.................................................................................................................................................63
Test The Operator...........................................................................................................................................................64
STC Inputs & Wiring...............................................................................................65
Overview Of The STCAnd Power Supply Board............................................................................................................66
Integrating With Security Systems And Hynet™ Gateway..............................................................................................67
Smart Touch Controller Inputs.........................................................................................................................................68
STC Terminal Inputs........................................................................................................................................................68
Connecting Accessory Devices.......................................................................................................................................70
User Relays – Programming Procedure..........................................................................................................................71
Hy8relay Module Option..................................................................................................................................................74
Bi-Parting & Dual Gate Systems............................................................................75
Connecting An Interlocked Pair (Dual Gate)..................................................................................................................75
Dual Gate Wiring Connections.......................................................................................................................................76
Dual Or Sequenced Gates: Power, Software & Accessory Requirements ....................................................................77
Programming A Dual Gate (Interlocked Pair) ................................................................................................................78
Connecting Sequenced Gates.......................................................................................................................................79
Twin Hydraswings ..........................................................................................................................................................81
Sequenced Gate: Conguration #1................................................................................................................................82
Sequenced Gate: Conguration #2................................................................................................................................83
Vehicle Detector Installation And Loop Layouts................................................ 84
Anti-Tailgate Mode (Closing Logic) ................................................................................................................................84
Tailgate Alert ..................................................................................................................................................................84
Vehicle Detectors And The Smart Touch Controller.......................................................................................................85
Hy5B Installation ...........................................................................................................................................................85
Test The Vehicle Loop....................................................................................................................................................86
Check The Version Of Software.....................................................................................................................................86
Install Hy5b Vehicle Detectors .......................................................................................................................................87
Vehicle Detector And Loop Fault Diagnostics ................................................................................................................89
Installing Standard 11-Pin Box Type Vehicle Detectors .................................................................................................92
Loop Layouts: Single Lane, Bi- Or Single-Directional....................................................................................................93
Loop Layouts: Two Lane, Bi-Directional.........................................................................................................................94
Photo Eye Installation...........................................................................................95
Photo Eyes (Non-Contact) Installation...........................................................................................................................96
Compatibility...................................................................................................................................................................97
Installation......................................................................................................................................................................97
Contents
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Conguration..................................................................................................................................................................97
Photo Eye Connections: Smart Touch & Smart DC Controllers.....................................................................................98
Photo Eye Function........................................................................................................................................................98
Retro-Reective Photo Eye Systems .............................................................................................................................99
Using Photo Eye Sensors Instead Of Vehicle Loops ..................................................................................................100
Photo Eye Alignment Feature .....................................................................................................................................101
Installing Gate Edge Sensors............................................................................ 102
Compatibility.................................................................................................................................................................103
Installation....................................................................................................................................................................103
Edge Sensor Installation Tips.......................................................................................................................................103
Gate Edge Function.....................................................................................................................................................104
Troubleshooting................................................................................................. 105
System Diagnostic Messages......................................................................................................................................105
Access The Event Log Through The User Menu ........................................................................................................116
Electrical Issues...........................................................................................................................................................117
AC-Powered Gate Operators.......................................................................................................................................118
Hydraswing Wiring Diagram: Pre-May 2017................................................................................................................119
Mechanical Issues........................................................................................................................................................119
Hydraulic Issues...........................................................................................................................................................119
Typical Problems And Troubleshooting Procedures.....................................................................................................119
General Maintenance ........................................................................................ 121
Smart Touch Analyze And Retrieve Tool (S.T.A.R.T.)...................................................................................................121
What You Need ............................................................................................................................................................121
Installing S.T.A.R.T. Software.......................................................................................................................................121
Software Maintenance .................................................................................................................................................122
Electrical Controls........................................................................................................................................................122
Clock Battery Replacement ........................................................................................................................................122
Mechanical Maintenance .............................................................................................................................................123
Hydraulic System Maintenance....................................................................................................................................123
Brake Valve Adjustments..............................................................................................................................................124
Pressure Relief Valve Adjustments .............................................................................................................................125
Open Valve...................................................................................................................................................................125
Hydraswing Hydraulic Cylinder Maintenance ..............................................................................................................125
Hydraswing Operator Maintenance Schedule..............................................................................................................126
Hydrasupply Maintenance Schedule............................................................................................................................127
Wiring Hysecurity Sensors: Smart Touch......................................................... 128
Wiring Tips For Sensor Com Terminal: Smart Touch ...................................................................................................129
Menu Mode Navigational Tips......................................................................................................................................129
Smart Touch: 2 Ch Wired Edge With Hy2NC...............................................................................................................129
Smart Touch: Photo Eye Thru Beam (EMX IRB MON)................................................................................................131
Smart Touch: Photo Eye / Reective (E3K R10K4)......................................................................................................132
Smart Touch: The Solution, Mim-62 (Multi-Input Module)............................................................................................132
Smart Touch: Wireless Edge, Wireless Gate Link........................................................................................................134
Appendix A - French Translations .................................................................... 137
Warranty ........................................................................................................... 139
Specications ................................................................................................... 140
Contents
NOTICE
Visit https://hysecurity.com/technical-support/ for installation manuals, replacement part instructions, part
diagrams and more.
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HydraSwing ComponentS
Gate hinge pin
Swing gate
HydraSwing 40 (cover off)
Gate mount welded to gate
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HydraSwing ComponentS
HydraSwing 40, 40F and 40 Twin
Cylinder
Bearing (2x) Base of cylinder
Rod end (clevis end) Brake manifold
assembly
Manual release Hoses with
Quick Disconnects
Brake valves
Chassis with mounting holes
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HydraSupply ComponentS
.....
Reset button
(external)
Ground rod
Conduit
Grade level
Smart Touch Controller
display and keypad
Smart Touch Controller
Variable Speed
Drive
Motor
Pump pack
assembly
Earth ground
location in cabinet
Control box
Power board
Hand pump
location
(Hand pump
not shown)
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HydraSwing pump paCk ComponentS
Breather cap
Vent plug
Quick Disconnects
Open valve
Filler plug
Pressure
gauge
Reservoir
Pressure relief valve
Inherent Entrapment Sensor (IES)
Solenoid
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Safety information
SAFETY MESSAGES
The safety messages below inform you about potential
hazards that can result in injury. Safety messages specifi cally
address level of exposure to operator and are preceded by
one of four words:
DANGER, WARNING, CAUTION or
NOTICE.
COMMON INDUSTRIAL SYMBOLS
These international safety symbols may appear on product
orin itsliteratureto alertofpotential personalinjury hazards.
Obeyall safetymessagesthat followthesesymbols toavoid
possible injury or death.
Symbol Safety Hazard
Attention -
Take Notice
Danger -
Keep Away
Entrapment Zone
Possible Pinch Point
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided,
COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
Indicates damage to equipment is probable if the
hazardous situation is not avoided.
IMPORTANT SAFETY INSTRUCTIONS
Hazards,associated withautomatic gates,can
bereduced withproper site design,installation,
and use. Installers, maintenance crews, and
owners/users must read and follow the safety
requirements found in HySecurity® product
manuals.
It is important that only qualifi ed installers
handle installation of HySecurity Gate
vehicular gate operators. A “qualified”
installer has one of the following:
1.
A minimum of three years experience installing similar
equipment.
2.
Proof of attending a HySecurity Technical Training
seminar within the past three years.
3.
Signifi cant manufacturer endorsements of technical
aptitude in gate operator installation and operation.
UnderwriterLaboratories (UL)and theAmericanSociety for
Testing and Materials (ASTM) are responsible for current
safety standards and regulations regarding gate operators
and automated gates. All aspects of gate installation must
comply with the appropriate safety standard. For the most
up-to-date ASTM F2200 Gate and Fence Standards, refer
to www.astm.org. For UL 325 Safety Standard, refer to
www.ul.com. Consult local government agencies for up-to-
date rules and regulations as certain municipalities have
established licensing, codes or regulations that regulate
automated gate system design and installation.
GENERAL SAFETY INFORMATION
A gate operator is only a component in a gate system.
The other parts of the gate system can include the
gate, the external safety sensors, access controls, and
vehicle detectors. To have a gate system that provides
for safety, security, and reliable operation it is essential
these components operate together as a system. It is
the responsibility of the system designer and/or installer
to ensure any safety or operational issues have been
addressed.
WARNING
DANGER
CAUTION
NOTICE
Indicates a hazardous situation which, if not avoided, WILL
result in DEATH or SERIOUS INJURY.
Indicatesahazardous situationwhich,ifnot avoided,COULD
result in DEATH or SERIOUS INJURY.
Indicatesahazardous situationwhich,ifnot avoided,COULD
result in MINOR or MODERATE INJURY.
Addresses practices not related to personal injury. Indicates
damage to equipment is probable if the hazardous situation
is not avoided.
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Safety information
WARNING
To reduce the risk of injury or death:
1. READ AND FOLLOW ALL INSTRUCTIONS.
2. Never let children operate or play with gate controls. Keep the remote control away from children.
3. Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING
GATE.
4. Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or stop when an object
activates the non-contact sensors. After adjusting the force or the limit of travel, retest the gate operator. Failure to
adjust and retest the gate operator properly can increase the risk of injury or death.
5. Use the emergency release only when the gate is not moving.
6. KEEP GATES PROPERLY MAINTAINED. Read the user’s manual. Have a qualifi ed service person make repairs to
gate hardware.
7. The entrance is for vehicles only. Pedestrians must use separate entrance.
8. SAVE THESE INSTRUCTIONS.
IDENTIFYING GATE OPERATOR CATEGORY AND UL 325 USAGE CLASS
The UL 325 standard covers gate operators. Within this safety standard several Usage Classes are described that defi ne
diff erent types of installations where gate operators can be applied. Some operators are restricted in their usage application.
Appropriate Usage Classes are shown in the Specifi cations.
Class I Class I: Intended for use in a location of one to four single family dwellings
or a parking area associated with one to four single family dwellings.
Class II Class II: Intended for use in a commercial location or building such as a multi-
family housing units (fi ve or more single family units) hotels, garages, retail
stores or other buildings servicing general public.
Class III
Class III: Intended for use in an industrial location or building such as factories
or loading docks or other locations not accessible by the general public.
Class IV
Class IV: Intended for use in guarded industrial locations or buildings such as
anairport securityareaor otherrestrictedaccess location,notservicinggeneral
public,inwhich accessismonitored bysecuritypersonnelor viaclosedcircuitry.
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