HySecurity HydraSwing 40 User manual

Programming and Operations Manual
HydraSupply
HydraSwing 40 and 80F
HydraSwing™
40, 40F, 40 Twin, 40F Twin, 80F, 150
Vehicular swing gate linear actuator with Smart Touch Controller

Contents ................................................................................................................2
Hydraswing Components.................................................................................................................................................5
HydraSupply Components...............................................................................................................................................7
Hydraswing Pump Pack Components ............................................................................................................................8
Safety Information..................................................................................................9
Breather Cap Installation And Grounding.......................................................................................................................17
Emergency Stop Button .................................................................................................................................................18
Manual Release Option..................................................................................................................................................18
Hand Pump: Manual Release ........................................................................................................................................19
Power.....................................................................................................................20
Installing The Earth Ground ...........................................................................................................................................20
Gate Site Considerations................................................................................................................................................21
Wiring AC Power.............................................................................................................................................................21
Turning The Power Switch On .......................................................................................................................................22
Wiring Diagram: Hydraswing/Hydrasupply......................................................................................................................23
Wire Sizing And Runs.....................................................................................................................................................24
Low Voltage Control Wiring............................................................................................................................................24
HydraSwing Wiring Chart (Incoming Power)..................................................................................................................25
Performance Of Operators On 1 And 3 Phase 50/60hz.................................................................................................25
Ups Backup Power Options ..........................................................................................................................................27
Dc Power Supply (Ups) Connections ............................................................................................................................27
AC Power Supply With Hyinverter AC............................................................................................................................28
Initial Setup ......................................................................................................... 29
Open Position And Hydraulic Hose Swap.......................................................................................................................29
Gate Postion Sensor.......................................................................................................................................................30
Setting The Close & Open Limits....................................................................................................................................30
Adjusting The Pressure Relief Valve...............................................................................................................................31
Modbus Rtu In Hydraswing ............................................................................................................................................32
Adjusting the Gate Speed................................................................................................................................................32
Emergency Fast Operate (Efo).......................................................................................................................................33
Setting The Emergency Fast Close................................................................................................................................33
Installing A Push-Button Device For EFC ......................................................................................................................33
Entrapment Protection........................................................................................ 34
Manufacturer’s Responsibility.........................................................................................................................................36
Pressure Relief Valve – All Hydraulic Operators: ..........................................................................................................36
Inherent Entrapment Sensor System – Hydraulic Operators (IES)................................................................................36
The Inherent Entrapment Sensor (IES) .........................................................................................................................37
How Software Handles Monitoring External
Entrapment Protection Sensors.....................................................................................................................................38
External Entrapment Protection Sensors: What The
Installer Needs To Do......................................................................................................................................................38
Supply Power To the Sensors.........................................................................................................................................41
Control Panel Overview.........................................................................................42
STC Board, Power Supply Board And Display...............................................................................................................43
Display & Menu Options........................................................................................44
Understanding The DisplayAnd Keypad........................................................................................................................44
Initial Setup.....................................................................................................................................................................46
Initial Setup Using S.T.A.R.T. ........................................................................................................................................46
Menu Mode And The STC Keypad.................................................................................................................................47
Contents
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Menu Mode Navigation...................................................................................................................................................47
Run Mode And The STC Keypad ..................................................................................................................................48
Viewing Gate Operator Scrolling Status.........................................................................................................................48
Stop The Status Display Scrolling..................................................................................................................................50
Change The Contrast On 7 Segment Displays..............................................................................................................50
Display Power Saving Mode..........................................................................................................................................50
Check The Software Version..........................................................................................................................................50
Check Time And Date ....................................................................................................................................................50
User Menu......................................................................................................................................................................50
Installer Menu.................................................................................................................................................................54
Adjusting The Gate Speed..............................................................................................................................................54
Resetting Open And Close Limits........................................................................................................... .......................62
Learn Close Limits .........................................................................................................................................................63
Learn Open Limits..........................................................................................................................................................63
Setting The Close Timer.................................................................................................................................................63
Test The Operator...........................................................................................................................................................64
STC Inputs & Wiring...............................................................................................65
Overview Of The STCAnd Power Supply Board............................................................................................................66
Integrating With Security Systems And Hynet™ Gateway..............................................................................................67
Smart Touch Controller Inputs.........................................................................................................................................68
STC Terminal Inputs........................................................................................................................................................68
Connecting Accessory Devices.......................................................................................................................................70
User Relays – Programming Procedure..........................................................................................................................71
Hy8relay Module Option..................................................................................................................................................74
Bi-Parting & Dual Gate Systems............................................................................75
Connecting An Interlocked Pair (Dual Gate)..................................................................................................................75
Dual Gate Wiring Connections.......................................................................................................................................76
Dual Or Sequenced Gates: Power, Software & Accessory Requirements ....................................................................77
Programming A Dual Gate (Interlocked Pair) ................................................................................................................78
Connecting Sequenced Gates.......................................................................................................................................79
Twin Hydraswings ..........................................................................................................................................................81
Sequenced Gate: Conguration #1................................................................................................................................82
Sequenced Gate: Conguration #2................................................................................................................................83
Vehicle Detector Installation And Loop Layouts................................................ 84
Anti-Tailgate Mode (Closing Logic) ................................................................................................................................84
Tailgate Alert ..................................................................................................................................................................84
Vehicle Detectors And The Smart Touch Controller.......................................................................................................85
Hy5B Installation ...........................................................................................................................................................85
Test The Vehicle Loop....................................................................................................................................................86
Check The Version Of Software.....................................................................................................................................86
Install Hy5b Vehicle Detectors .......................................................................................................................................87
Vehicle Detector And Loop Fault Diagnostics ................................................................................................................89
Installing Standard 11-Pin Box Type Vehicle Detectors .................................................................................................92
Loop Layouts: Single Lane, Bi- Or Single-Directional....................................................................................................93
Loop Layouts: Two Lane, Bi-Directional.........................................................................................................................94
Photo Eye Installation...........................................................................................95
Photo Eyes (Non-Contact) Installation...........................................................................................................................96
Compatibility...................................................................................................................................................................97
Installation......................................................................................................................................................................97
Contents
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Conguration..................................................................................................................................................................97
Photo Eye Connections: Smart Touch & Smart DC Controllers.....................................................................................98
Photo Eye Function........................................................................................................................................................98
Retro-Reective Photo Eye Systems .............................................................................................................................99
Using Photo Eye Sensors Instead Of Vehicle Loops ..................................................................................................100
Photo Eye Alignment Feature .....................................................................................................................................101
Installing Gate Edge Sensors............................................................................ 102
Compatibility.................................................................................................................................................................103
Installation....................................................................................................................................................................103
Edge Sensor Installation Tips.......................................................................................................................................103
Gate Edge Function.....................................................................................................................................................104
Troubleshooting................................................................................................. 105
System Diagnostic Messages......................................................................................................................................105
Access The Event Log Through The User Menu ........................................................................................................116
Electrical Issues...........................................................................................................................................................117
AC-Powered Gate Operators.......................................................................................................................................118
Hydraswing Wiring Diagram: Pre-May 2017................................................................................................................119
Mechanical Issues........................................................................................................................................................119
Hydraulic Issues...........................................................................................................................................................119
Typical Problems And Troubleshooting Procedures.....................................................................................................119
General Maintenance ........................................................................................ 121
Smart Touch Analyze And Retrieve Tool (S.T.A.R.T.)...................................................................................................121
What You Need ............................................................................................................................................................121
Installing S.T.A.R.T. Software.......................................................................................................................................121
Software Maintenance .................................................................................................................................................122
Electrical Controls........................................................................................................................................................122
Clock Battery Replacement ........................................................................................................................................122
Mechanical Maintenance .............................................................................................................................................123
Hydraulic System Maintenance....................................................................................................................................123
Brake Valve Adjustments..............................................................................................................................................124
Pressure Relief Valve Adjustments .............................................................................................................................125
Open Valve...................................................................................................................................................................125
Hydraswing Hydraulic Cylinder Maintenance ..............................................................................................................125
Hydraswing Operator Maintenance Schedule..............................................................................................................126
Hydrasupply Maintenance Schedule............................................................................................................................127
Wiring Hysecurity Sensors: Smart Touch......................................................... 128
Wiring Tips For Sensor Com Terminal: Smart Touch ...................................................................................................129
Menu Mode Navigational Tips......................................................................................................................................129
Smart Touch: 2 Ch Wired Edge With Hy2NC...............................................................................................................129
Smart Touch: Photo Eye Thru Beam (EMX IRB MON)................................................................................................131
Smart Touch: Photo Eye / Reective (E3K R10K4)......................................................................................................132
Smart Touch: The Solution, Mim-62 (Multi-Input Module)............................................................................................132
Smart Touch: Wireless Edge, Wireless Gate Link........................................................................................................134
Appendix A - French Translations .................................................................... 137
Warranty ........................................................................................................... 139
Specications ................................................................................................... 140
Contents
NOTICE
Visit https://hysecurity.com/technical-support/ for installation manuals, replacement part instructions, part
diagrams and more.
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HydraSwing ComponentS
Gate hinge pin
Swing gate
HydraSwing 40 (cover off)
Gate mount welded to gate
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HydraSwing ComponentS
HydraSwing 40, 40F and 40 Twin
Cylinder
Bearing (2x) Base of cylinder
Rod end (clevis end) Brake manifold
assembly
Manual release Hoses with
Quick Disconnects
Brake valves
Chassis with mounting holes
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HydraSupply ComponentS
.....
Reset button
(external)
Ground rod
Conduit
Grade level
Smart Touch Controller
display and keypad
Smart Touch Controller
Variable Speed
Drive
Motor
Pump pack
assembly
Earth ground
location in cabinet
Control box
Power board
Hand pump
location
(Hand pump
not shown)
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HydraSwing pump paCk ComponentS
Breather cap
Vent plug
Quick Disconnects
Open valve
Filler plug
Pressure
gauge
Reservoir
Pressure relief valve
Inherent Entrapment Sensor (IES)
Solenoid
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Safety information
SAFETY MESSAGES
The safety messages below inform you about potential
hazards that can result in injury. Safety messages specifi cally
address level of exposure to operator and are preceded by
one of four words:
DANGER, WARNING, CAUTION or
NOTICE.
COMMON INDUSTRIAL SYMBOLS
These international safety symbols may appear on product
orin itsliteratureto alertofpotential personalinjury hazards.
Obeyall safetymessagesthat followthesesymbols toavoid
possible injury or death.
Symbol Safety Hazard
Attention -
Take Notice
Danger -
Keep Away
Entrapment Zone
Possible Pinch Point
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided,
COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
Indicates damage to equipment is probable if the
hazardous situation is not avoided.
IMPORTANT SAFETY INSTRUCTIONS
Hazards,associated withautomatic gates,can
bereduced withproper site design,installation,
and use. Installers, maintenance crews, and
owners/users must read and follow the safety
requirements found in HySecurity® product
manuals.
It is important that only qualifi ed installers
handle installation of HySecurity Gate
vehicular gate operators. A “qualified”
installer has one of the following:
1.
A minimum of three years experience installing similar
equipment.
2.
Proof of attending a HySecurity Technical Training
seminar within the past three years.
3.
Signifi cant manufacturer endorsements of technical
aptitude in gate operator installation and operation.
UnderwriterLaboratories (UL)and theAmericanSociety for
Testing and Materials (ASTM) are responsible for current
safety standards and regulations regarding gate operators
and automated gates. All aspects of gate installation must
comply with the appropriate safety standard. For the most
up-to-date ASTM F2200 Gate and Fence Standards, refer
to www.astm.org. For UL 325 Safety Standard, refer to
www.ul.com. Consult local government agencies for up-to-
date rules and regulations as certain municipalities have
established licensing, codes or regulations that regulate
automated gate system design and installation.
GENERAL SAFETY INFORMATION
A gate operator is only a component in a gate system.
The other parts of the gate system can include the
gate, the external safety sensors, access controls, and
vehicle detectors. To have a gate system that provides
for safety, security, and reliable operation it is essential
these components operate together as a system. It is
the responsibility of the system designer and/or installer
to ensure any safety or operational issues have been
addressed.
WARNING
DANGER
CAUTION
NOTICE
Indicates a hazardous situation which, if not avoided, WILL
result in DEATH or SERIOUS INJURY.
Indicatesahazardous situationwhich,ifnot avoided,COULD
result in DEATH or SERIOUS INJURY.
Indicatesahazardous situationwhich,ifnot avoided,COULD
result in MINOR or MODERATE INJURY.
Addresses practices not related to personal injury. Indicates
damage to equipment is probable if the hazardous situation
is not avoided.
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Safety information
WARNING
To reduce the risk of injury or death:
1. READ AND FOLLOW ALL INSTRUCTIONS.
2. Never let children operate or play with gate controls. Keep the remote control away from children.
3. Always keep people and objects away from the gate. NO ONE SHOULD CROSS THE PATH OF THE MOVING
GATE.
4. Test the gate operator monthly. The gate MUST reverse on contact with a rigid object or stop when an object
activates the non-contact sensors. After adjusting the force or the limit of travel, retest the gate operator. Failure to
adjust and retest the gate operator properly can increase the risk of injury or death.
5. Use the emergency release only when the gate is not moving.
6. KEEP GATES PROPERLY MAINTAINED. Read the user’s manual. Have a qualifi ed service person make repairs to
gate hardware.
7. The entrance is for vehicles only. Pedestrians must use separate entrance.
8. SAVE THESE INSTRUCTIONS.
IDENTIFYING GATE OPERATOR CATEGORY AND UL 325 USAGE CLASS
The UL 325 standard covers gate operators. Within this safety standard several Usage Classes are described that defi ne
diff erent types of installations where gate operators can be applied. Some operators are restricted in their usage application.
Appropriate Usage Classes are shown in the Specifi cations.
Class I Class I: Intended for use in a location of one to four single family dwellings
or a parking area associated with one to four single family dwellings.
Class II Class II: Intended for use in a commercial location or building such as a multi-
family housing units (fi ve or more single family units) hotels, garages, retail
stores or other buildings servicing general public.
Class III
Class III: Intended for use in an industrial location or building such as factories
or loading docks or other locations not accessible by the general public.
Class IV
Class IV: Intended for use in guarded industrial locations or buildings such as
anairport securityareaor otherrestrictedaccess location,notservicinggeneral
public,inwhich accessismonitored bysecuritypersonnelor viaclosedcircuitry.
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Safety information
VEHICULAR TRAFFIC ONLY
WARNING
This automatic gate operator is not designed nor is it intended for pedestrian traffi c. Vehicular gate operators must by
their nature be powerful to function reliably. This power can cause injury or death. Accordingly, direct all pedestrian traffi c
to a separate walk-through gate.
Install this gate operator only when:

The operator is appropriate for the construction of the
gate and the usage Class of the gate.

All openings of a horizontal slide gate are guarded or
screened from the bottom of the gate to a minimum of
1.83 m (6 ft) above the ground to prevent a 57.2 mm (2-1/4
in) diameter sphere from passing through the openings
anywhere in the gate, and in that portion of the adjacent
fence that the gate covers in the open position.

All exposed pinch points are eliminated or guarded.

Guarding is supplied for exposed rollers.
The operator is intended for installation only on gates used for
vehicles.Pedestriansmustbesuppliedwithaseparateaccess
opening. The pedestrian access opening shall be designed to
promote pedestrian usage. Locate the gate such that persons
willnotcomeincontactwiththevehiculargateduringtheentire
path of travel of the vehicular gate.
The gate must be installed in a location so that enough
clearanceissuppliedbetweenthegateandadjacentstructures
when opening and closing to reduce the risk of entrapment.
Swinging gates shall not open into public access areas.
The gate must be properly installed and work freely in both
directions prior to the installation of the gate operator. Do
not over-tighten the operator clutch or pressure relief valve
to compensate for an improperly installed, improperly
functioning, or damaged gate.
Permanently mounted controls intended for user activation
must be located at least 1.83 m (6 ft) away from any moving
part of the gate and where the user is prevented from
reaching over, under, around or through the gate to operate
the controls.

Exception: Emergency access controls only accessible
by authorized personnel (e.g. fi re, police, EMS) may be
placed at any location in the line-of-sight of the gate.
The Stop and/or Reset button must be located in the line-
of-sight of the gate. Activation of the reset control shall not
cause the operator to start.
A minimum of two (2) WARNING SIGNS shall be installed,
in the area of the gate. Each placard is to be visible by
personslocated onthe sideof thegate onwhich theplacard
is installed.
For gate operators utilizing a non-contact sensor (Photo
Eye):

See instructions on the placement of non-contact
sensors for each type of application.

Care shall be exercised to reduce the risk of nuisance
tripping, such as when a vehicle trips the sensor while
the gate is still moving.

Oneormore non-contactsensorsshallbe locatedwhere
the risk of entrapment or obstruction exists, such as the
perimeter reachable by a moving gate or barrier.
For a gate operator utilizing a contact sensor (Edge):

One or more contact sensors shall be located where
the risk of entrapment or obstruction exists, such as at
the leading edge, trailing edge, and postmounted both
inside and outside of a vehicular horizontal slide gate.

A hardwired contact sensor shall be located and its
wiring arranged so that the communication between
the sensor and the gate operator is not subjected to
mechanical damage.

A wireless device such as one that transmits radio
frequency (RF) signals to the gate operator for
entrapment protection functions shall be located where
the transmission of the signals are not obstructed or
impeded by building structures, natural landscaping
or similar obstruction. A wireless device shall function
under the intended end-use conditions.

One or more contact sensors shall be located on
the inside and outside leading edge of a swing gate.
Additionally,if thebottomedge ofaswing gateis greater
than 152 mm (6 in) but less than 406 mm (16 in) above
the ground at any point in its arc of travel, one or more
contact sensors shall be located on the bottom edge.
USE OF VEHICLE DETECTORS
Use of vehicle detectors (loop detectors) is strongly
encouragedto preventdamage tovehicles causedby gates
closingon them.This isnot consideredtobe asafetyitem as
vehicle detectors cannot provide protection to pedestrians.
In some situations, photoelectric devices may be used as
vehicle detectors, but should be wired accordingly.
GATE CONSTRUCTION AND SAFETY
Gate construction plays a very important role in ensuring
the safety of any automated gate system. The standard for
gate construction is ASTM F2200. Below are key areas to
address in gate design for safety. For complete information
consultthestandard.Copiesofthestandardare availableat:
https://www.astm.org/Standards/F2200.htm.
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Safety information
Anothersource ofinformation is availablefrom DASMA,the
Door and Access System Manufacturer’s Association. The
Association publishes Technical Data Sheets, one of which
concerns ASTM F2200. For more information, see:
http://www.dasma.com/PDF/Publications/TechDataSheets/
OperatorElectronics/TDS370.pdf.
General Requirements for gate construction:

Gates shall be constructed in accordance with the
provisions given for the appropriate gate type listed.
Refer to ASTM F2200 for additional gate types.

Gatesshallbedesigned,constructedandinstalledtonotfall
over more than 45 degrees from the vertical plane, when a
gate is detached from the supporting hardware.

Gatesshallhavesmoothbottomedges,withverticalbottom
edged protrusions not exceeding 0.50 in (12.7 mm) other
than the Exceptions listedASTM F2200.

The minimum height for barbed wire shall not be less than 6
ft(1.83m)abovegrade.Theminimumheightforbarbedtape
shall not be less than 8 ft (2.44 m) above grade.

An existing gate latch shall be disabled when a manually
operated gate is retrofitted with a powered gate operator.

A gate latch shall not be installed on an automatically
operated gate.

Protrusions shall not be permitted on any gate. Consult
ASTM F2200 for exceptions.

Gatesshall bedesigned, constructedandinstalled such
thattheirmovement shallnotbe initiatedbygravity when
an automatic operator is disconnected.

For pedestrian access in the vicinity of an automated
vehicular gate, a separate pedestrian gate shall be
provided. The pedestrian gate shall be installed in a
locationsuch thata pedestrianshall notcomein contact
with a moving vehicular access gate.Apedestrian gate
shall not be incorporated into an automated vehicular
gate panel.

Any non-automated gate that is to be automated shall be
upgraded to conform to the provisions of this specifi cation.

This specifi cation shall not apply to gates generally
used for pedestrian access and to vehicular gates not
to be automated.

Anyexistingautomated gate,whentheoperatorrequires
replacement, shall be upgraded to conform to the
provisions of this specifi cation in eff ect at that time.
The following provisions shall apply to Class I, Class II,
Class III, and Class IV vehicular horizontal swing gates:
Gates shall be designed, constructed and installed so as
not to create an entrapment area between the gate and
the supporting structure or other fi xed object when the gate
moves toward the fully open position, subject to the following
provisions.
The width of an object (such as a wall, pillar or column)
covered by a swing gate when in the open position shall not
exceed 4 inches (102 mm), measured from the centerline of
the pivot point of the gate. Exception: For a gate that is not
in compliance with this provision, the defi ned area shall be
subject to the entrapment protection provisions of UL 325.
Except for the zone specifi ed above the distance between a
fi xed object such as a wall, pillar or column, and a swing gate
when in the open position shall not be less than 16 inches
(406 mm). Exception: For a gate that is not in compliance
with this provision, the defi ned area shall be subject to the
entrapment protection provisions of UL 325.
SECONDARY ENTRAPMENT PROTECTION
SENSORS
Most HySecurity gate operators are equipped with a
Type A, Inherent Entrapment Sensor (IES). UL 325 Safety
Standard compliance requires installation of external
entrapment protection sensors, the number of which,
depends on entrapment hazards that exist at each
particular installation.
To comply with UL 325, the following external sensors may
be used:
Contact sensors, such as edge sensors
Non-contact sensors, such as photo eyes
Site designer or installer can choose either photo
eyes, edge sensors, or a combination of these devices.
Whatever devices are used, protection in both opening
and closing directions of gate travel must be provided.
UL 325 Safety Standard for automatic sliding gates
specifi cally requires that edge sensors, photo eyes, or
a combination of both devices be installed to protect
against pedestrian entrapment in BOTH directions of
gate travel and wherever entrapment hazards exist.
PHOTO EYES: One or more non-contact sensor
(photo eyes) shall be located where entrapment risk
or obstruction exists, such as perimeter reachable by a
moving gate.
Care shall be exercised to reduce the risk of nuisance
tripping, such as when a vehicle trips the sensor while the
gate is moving.
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Safety information
EDGE SENSORS: One or more contact sensors (edge
sensors) shall be located at leading edge, trailing edge,
and post-mounted, both inside and outside of a sliding
gate.
One or more contact sensors shall be located on the inside
and outside leading edge of a swing gate. Additionally, if
the bottom edge of a swing gate is greater than 6"(152mm)
but less than 16"(406mm) above the ground at any point in
its arc of travel, one or more contact sensors shall be located
on the bottom edge.
SENSOR SECURITY:
A hard-wired contact sensor shall
be located and its wiring arranged so that communication
between sensor and gate is not subjected to mechanical
damage.
CAUTION
A contact or non-contact sensor is also required to
protect against possible entrapment if gate opens to
a position less than 16 inches from any object, such as
a post or wall.
SENSOR FUNCTION and COMMUNICATION: A sensor
that transmits its signal to gate operator must be located
so its signal is not impeded by building structures or other
obstructions. All sensors must be installed so that they
function as intended for end-use conditions.
UL 325 LISTING:
Edge sensors and photo eyes must
be tested and labeled as “Recognized Components” or
otherwise certifi ed to UL 325 requirements in order to
be deemed acceptable for use in a gate operator. Study
Important Safety Instructions and consider your specifi c
installation to determine where greatest entrapment
risks exist. Locate edge sensors and/or photo sensors
accordingly. Be certain that a suffi cient number of sensors
are used so that pedestrians are protected from entrapment
in both directions of gate travel and all hazard areas are
fully protected. Most HySecurity gate operators require
external entrapment sensors that utilize Normally Closed
(NC) contact means of monitoring. HySecurity gate
operators utilizing the SmartCNX Controller require external
entrapment sensors that have a 10k Ohm or 4-wire pulsed
monitoring scheme. Refer to UL website at www.ul.com
for
most up-to-date list of gate operator safety standards (UL
325). Refer to www.astm.org
for a complete list of ASTM
F2200 Gate and Fence Standards.
Gate operator will not automatically cycle the gate unless an indication that the appropriate
number of external entrapment protection sensors are connected and operational.
The normally closed (NC) entrapment protection sensors wired to the Controller’s SENSOR
inputs are monitored using HySecurity software. Prompts appear on the display requesting
specifi c confi gurations based on the gate operator type.
The following sensors have been tested with HySecurity gate operators by an independent laboratory and certifi ed to
comply with UL 325 7th Edition. Select sensors from this list for UL compliant gate automation solutions. Contact the sensor
manufacturer for specifi c recommendations for use.
CAUTION
All external entrapment protection sensors must have NC sensor outputs and be wired to the SENSOR COM
terminal for monitoring and powering purposes. Depending on software version, the sensor becomes powered
when the gate operator’s motor runs or is always powered when the operator is connected to AC power.
HySecurity Recommended Sensors
Mfg. Part # Mfg. Details Hysecurity Part #
Photo Eyes
(Retroreflective)
E3K-R10K4-NR Omron 40 ft max range limit MX000999
NIR-50-325 EMX 45 ft max range limit
IRB-RET EMX 53 ft max range limit
E-931-S50RRGQ Seco-Larm 46 ft max range limit
Photo Eyes
(Thru-Beam)
IRB-MON* EMX 65 ft max range limit MX3990
E-960-D90GQ Seco-Larm 90 ft max range limit
Edge Sensors Sentir Series** ASO Safety
Channel mount, high profi le
Channel mount, low profi le
Round, wraparound
Square, wraparound
AS1502-0440-05
AS1502-0430-05
AS1501-0760
AS1501-0790
CPT210-2U-#-T2 Miller Edge 10k resistor termination
(replace # with length requirement in feet)
Edge Sensor,
Converters
(10K to NC Contact)
Hy2NC HySecurity 2-channel edge converter MX4018
Edge, Wireless
Kits(
iGAZE RE Kit Transmitter Solutions 50 ft line of sight max range limit
WEL-200 (kit with receiver and
transmitter) EMX 200 ft line of sight max range limit
Multi-Input
Module The Solution – MIM-62 Miller Edge 6 inputs to 2 outputs
*IRB-MON photo eyes are pre-bundled with HySecurity SwingSmart DC, SlideSmart DC and SlideDriver operators.
**Sentir Series ASO edge sensors are pre-bundled with HySecurity SlideSmart DC and SlideDriver operators.
Effective August 1st, 2018, the UL 325 Standard has changed:
• The operator shall monitor for the presence of every device at least once during each open and close cycle (32.1.8)
• It shall not be possible to make simple modifi cations in the fi eld by adding, suppressing or changing, either on the operator or
external entrapment protection device(s), to bypass, interfere with, or otherwise defeat the monitoring function. (32.1.10)
• Entrapment zones are now defi ned for each gate type (4.23, 4.24, 4.29, 4.34)
SLIDE GATES: To enable fully automatic operation, all SLIDE gate operators will require a minimum of TWO monitored external
entrapment protection sensors (one for each direction) to protect entrapment zones in both the open and close direction of travel.
Preferred solution for slide gates: A photo eye for the close direction and a hard-wired edge sensor for the open direction that
is mounted to the face of the leading post of the fence behind the gate. (Reach through injuries are the most common hazard
associated with automatic sliding gates)
SWING GATES: To enable fully automatic operation, all SWING gate operators will require a minimum of ONE monitored external
entrapment protection sensor to protect entrapment zones in either the open or close direction of travel. However, an additional
monitored sensor is required if there is a risk of entrapment in both directions of gate travel.
Preferred solution for swing gates: A photo eye for the close direction and/or a hard-wired wraparound edge sensor on the
leading edge of the gate, which protects for both directions of gate travel.
For more information and latest updates, visit www.hysecurity.com/gatesafety
D0727 092319 | Page 1 of 2
Use of Approved External Entrapment
Protection Sensors is REQUIRED
325
Gate operator will not automatically cycle the gate unless an indication that the appropriate
number of external entrapment protection sensors are connected and operational.
The normally closed (NC) entrapment protection sensors wired to the Controller’s SENSOR
inputs are monitored using HySecurity software. Prompts appear on the display requesting
specifi c confi gurations based on the gate operator type.
The following sensors have been tested with HySecurity gate operators by an independent laboratory and certifi ed to
comply with UL 325 7th Edition. Select sensors from this list for UL compliant gate automation solutions. Contact the sensor
manufacturer for specifi c recommendations for use.
CAUTION
All external entrapment protection sensors must have NC sensor outputs and be wired to the SENSOR COM
terminal for monitoring and powering purposes. Depending on software version, the sensor becomes powered
when the gate operator’s motor runs or is always powered when the operator is connected to AC power.
HySecurity Recommended Sensors
Mfg. Part # Mfg. Details Hysecurity Part #
Photo Eyes
(Retroreflective)
E3K-R10K4-NR Omron 40 ft max range limit MX000999
NIR-50-325 EMX 45 ft max range limit
IRB-RET EMX 53 ft max range limit
E-931-S50RRGQ Seco-Larm 46 ft max range limit
Photo Eyes
(Thru-Beam)
IRB-MON* EMX 65 ft max range limit MX3990
E-960-D90GQ Seco-Larm 90 ft max range limit
Edge Sensors Sentir Series** ASO Safety
Channel mount, high profi le
Channel mount, low profi le
Round, wraparound
Square, wraparound
AS1502-0440-05
AS1502-0430-05
AS1501-0760
AS1501-0790
CPT210-2U-#-T2 Miller Edge 10k resistor termination
(replace # with length requirement in feet)
Edge Sensor,
Converters
(10K to NC Contact)
Hy2NC HySecurity 2-channel edge converter MX4018
Edge, Wireless
Kits(
iGAZE RE Kit Transmitter Solutions 50 ft line of sight max range limit
WEL-200 (kit with receiver and
transmitter) EMX 200 ft line of sight max range limit
Multi-Input
Module The Solution – MIM-62 Miller Edge 6 inputs to 2 outputs
*IRB-MON photo eyes are pre-bundled with HySecurity SwingSmart DC, SlideSmart DC and SlideDriver operators.
**Sentir Series ASO edge sensors are pre-bundled with HySecurity SlideSmart DC and SlideDriver operators.
Effective August 1st, 2018, the UL 325 Standard has changed:
• The operator shall monitor for the presence of every device at least once during each open and close cycle (32.1.8)
• It shall not be possible to make simple modifi cations in the fi eld by adding, suppressing or changing, either on the operator or
external entrapment protection device(s), to bypass, interfere with, or otherwise defeat the monitoring function. (32.1.10)
• Entrapment zones are now defi ned for each gate type (4.23, 4.24, 4.29, 4.34)
SLIDE GATES: To enable fully automatic operation, all SLIDE gate operators will require a minimum of TWO monitored external
entrapment protection sensors (one for each direction) to protect entrapment zones in both the open and close direction of travel.
Preferred solution for slide gates: A photo eye for the close direction and a hard-wired edge sensor for the open direction that
is mounted to the face of the leading post of the fence behind the gate. (Reach through injuries are the most common hazard
associated with automatic sliding gates)
SWING GATES: To enable fully automatic operation, all SWING gate operators will require a minimum of ONE monitored external
entrapment protection sensor to protect entrapment zones in either the open or close direction of travel. However, an additional
monitored sensor is required if there is a risk of entrapment in both directions of gate travel.
Preferred solution for swing gates: A photo eye for the close direction and/or a hard-wired wraparound edge sensor on the
leading edge of the gate, which protects for both directions of gate travel.
For more information and latest updates, visit www.hysecurity.com/gatesafety
D0727 092319 | Page 1 of 2
Use of Approved External Entrapment
Protection Sensors is REQUIRED
325
MX3636-01 Rev. H ©2020 HydraSwing Programming and Operations hysecurity.com | 800-321-9947 13

Safety information
Gate operator will not automatically cycle the gate unless an indication that the appropriate
number of external entrapment protection sensors are connected and operational.
The normally closed (NC) entrapment protection sensors wired to the Controller’s SENSOR
inputs are monitored using HySecurity software. Prompts appear on the display requesting
specifi c confi gurations based on the gate operator type.
The following sensors have been tested with HySecurity gate operators by an independent laboratory and certifi ed to
comply with UL 325 7th Edition. Select sensors from this list for UL compliant gate automation solutions. Contact the sensor
manufacturer for specifi c recommendations for use.
CAUTION All external entrapment protection sensors must have NC sensor outputs and be wired to the SENSOR COM
terminal for monitoring and powering purposes. Depending on software version, the sensor becomes powered
when the gate operator’s motor runs or is always powered when the operator is connected to AC power.
HySecurity Recommended Sensors
Mfg. Part # Mfg. Details Hysecurity Part #
Photo Eyes
(Retroreflective)
E3K-R10K4-NR Omron 40 ft max range limit MX000999
NIR-50-325 EMX 45 ft max range limit
IRB-RET EMX 53 ft max range limit
E-931-S50RRGQ Seco-Larm 46 ft max range limit
Photo Eyes
(Thru-Beam)
IRB-MON* EMX 65 ft max range limit MX3990
E-960-D90GQ Seco-Larm 90 ft max range limit
Edge Sensors Sentir Series** ASO Safety
Channel mount, high profi le
Channel mount, low profi le
Round, wraparound
Square, wraparound
AS1502-0440-05
AS1502-0430-05
AS1501-0760
AS1501-0790
CPT210-2U-#-T2 Miller Edge 10k resistor termination
(replace # with length requirement in feet)
Edge Sensor,
Converters
(10K to NC Contact)
Hy2NC HySecurity 2-channel edge converter MX4018
Edge, Wireless
Kits(
iGAZE RE Kit Transmitter Solutions 50 ft line of sight max range limit
WEL-200 (kit with receiver and
transmitter) EMX 200 ft line of sight max range limit
Multi-Input
Module The Solution – MIM-62 Miller Edge 6 inputs to 2 outputs
*IRB-MON photo eyes are pre-bundled with HySecurity SwingSmart DC, SlideSmart DC and SlideDriver operators.
**Sentir Series ASO edge sensors are pre-bundled with HySecurity SlideSmart DC and SlideDriver operators.
Effective August 1st, 2018, the UL 325 Standard has changed:
• The operator shall monitor for the presence of every device at least once during each open and close cycle (32.1.8)
• It shall not be possible to make simple modifi cations in the fi eld by adding, suppressing or changing, either on the operator or
external entrapment protection device(s), to bypass, interfere with, or otherwise defeat the monitoring function. (32.1.10)
• Entrapment zones are now defi ned for each gate type (4.23, 4.24, 4.29, 4.34)
SLIDE GATES: To enable fully automatic operation, all SLIDE gate operators will require a minimum of TWO monitored external
entrapment protection sensors (one for each direction) to protect entrapment zones in both the open and close direction of travel.
Preferred solution for slide gates: A photo eye for the close direction and a hard-wired edge sensor for the open direction that
is mounted to the face of the leading post of the fence behind the gate. (Reach through injuries are the most common hazard
associated with automatic sliding gates)
SWING GATES: To enable fully automatic operation, all SWING gate operators will require a minimum of ONE monitored external
entrapment protection sensor to protect entrapment zones in either the open or close direction of travel. However, an additional
monitored sensor is required if there is a risk of entrapment in both directions of gate travel.
Preferred solution for swing gates: A photo eye for the close direction and/or a hard-wired wraparound edge sensor on the
leading edge of the gate, which protects for both directions of gate travel.
For more information and latest updates, visit www.hysecurity.com/gatesafety
D0727 092319 | Page 1 of 2
Use of Approved External Entrapment
Protection Sensors is REQUIRED
325
Bottom Edge
(if more than 4”)
PUBLIC
SECURE
Swing Gate Common Entrapment Zones
Install Photo eye
Protects Leading End
(EYE CLOSE)
54
3
2
1
1
6
1. Leading Edge
2. Bottom Edge Entry / Exit
3. Posts
4. Post Pivot / Pinch Points
5. Arm Movement
Installers must assess each specic site and
install sensors that protect all potential entrapment zones.
For more information visit Gate Safety at www.hysecurity.com/gatesafety or
see latest operator manual at www.hysecurity.com/contact-us/technical-support/installation-manuals
MX3636-01 Rev. H ©2020
14 hysecurity.com | 800-321-9947 HydraSwing Programming and Operations

Safety information
ELECTRICAL SAFETY

Turn gate operator and all circuit
breakers OFF before performing
maintenance on the gate operator
or making contact with output
receptacles.

Never insert any objects into output
receptacles during operation. The
possibility exists of electrical shock,
electrocution, or death.

Never let power wires lay in water.

Never use damaged or worn wire when connecting
equipment. Inspect for cuts in the insulation.

Never grab or touch a live power
cord or cable with wet hands. The
possibility exists of electrical shock,
electrocution or death.

Always make certain that proper
power has been selected for the job.
See Cable Selection Chart in this
manual.
GROUNDING SAFETY

Always make sure that electrical
circuits are properly grounded to a
suitable earth ground (ground rod)
per the National Electrical Code
(NEC) and local codes. Severe
injury or death by electrocution
can result from operating an
ungrounded operator.

Never use gas piping as an electrical ground.
BATTERY SAFETY
HySecurityoperatorsuse sealedAbsorbedGlass Mat(AGM)
batteriesand HySecurityhighlyrecommends replacingused
batteries with new AGM-type batteries.
CAUTION
Batteries used with HySecurity gate operator contain
materials considered hazardous to environment.
Proper battery disposal is required by federal law.
Refer to Hazardous Waste Regulations federal
guidelines.
To reduce risk of fi re or injury to persons:
Observe polarity between batteries and charging circuit.

Never mix battery sizes, types, or brands. Charging circuit
on HySecurity DC operators is designed for AGM-type
batteries, not fl ooded lead acid-type batteries.
Exercise care in handling batteries. Be
awaremetal foundin rings,bracelets, and
keys can conduct electricity, short
batteries, and cause potential injury.
Do not open or mutilate batteries. Battery cells
contain corrosive materials which may cause
burns and other injuries. Material within
batteries is toxic.
Always dispose of batteries properly. Do not
place batteries in fire. Battery cells may
explode. Follow federal guidelines for proper
disposal of hazardous waste.
Always keep battery cables in good working
condition.Repair orreplaceall worncables.
Replace batteries according to instructions
found in DC Battery Replacement.
Do not charge frozen battery. Battery can
explode. If frozen, warm the battery to at
least 61°F (16°C).
ENVIRONMENTAL SAFETY/
HAZARDOUS MATERIALS AND PROPER
DISPOSAL
Decommissioning is a controlled process used to safely
retire a piece of equipment that is no longer
serviceable. If the equipment poses an
unacceptable and unrepairable safety risk due to
wear or damage or is no longer cost eff ective to
maintain (beyond life-cycle reliability) and is to be
decommissioned (demolition and dismantlement), be sure to
follow rules below.

Do not pour waste or oil directly onto the ground, down a
drain or into any water source.

Contact your country's Department of Public Works or
recycling agency in your area and arrange for proper
disposal of any electrical components, waste or oil
associated with this equipment.

Whenthelife cycleofthisequipmentis over,remove battery
and bring to appropriate facility for lead reclamation. Use
safety precautions when handling batteries that contain
sulfuric acid.

When the life cycle of this equipment is over, it is
recommendedthatthe frameandall othermetaland plastic
parts be sent to a recycling center.
Metal and plastic recycling involves the collection of metal and
plastic from discarded products and its transformation into raw
materials to use in manufacturing a new product.
MX3636-01 Rev. H ©2020 HydraSwing Programming and Operations hysecurity.com | 800-321-9947 15

Safety information
Recyclers and manufacturers alike promote the process
of recycling metal and plastic. Using a metal and plastic
recycling center promotes energy cost savings.
WIND LOAD FACTORS & SITE PREP
Wind load is always a factor when
considering the appropriate gate for a
particularsite. Solidgate panelsproduce
a larger wind load than gates with slats
or open decorative features. If you are
installing a gate operator in a high wind
area, gate design will aff ect the load on
thegate operatorbecausewind loadacts
the same as an obstruction. Good gate
paneldesign presentsa lowsurfacearea
to reduce the wind load.
If gate is heavy and near weight capacity of what the gate
operator can handle (see specifi cations), make sure it has
an open design that allows wind to fl ow through it. A solid or
semi-solid gate design under certain wind load conditions
may cause damage to gate operator and is not covered by
the HySecurity Limited Warranty.
Several factors play into calculations of wind load on a gate
panel. To fi nd out maximum wind speed in areas around
the United States, search for US government wind speed
maps on the internet. If you don’t know how to calculate for
wind load, ask a mechanical engineer or site architect for
assistance prior to installing gate operator and gate panels.
Whenthe IEStrips, it sendsa signalto gateoperator tostop
and reverse direction. This feature may be falsely triggered
in excessively windy conditions because wind itself, acting
over surface area of gate panel, can provide necessary
force to trigger IES.
CAUTION
Do not adjust IES sensitivity to accommodate for
inappropriately designed gate panels. Loss of IES
sensitivity increases mechanical wear on gate
hardware and gate operator. It may also pose a safety
hazard. Compensating for wind loads by adjusting
IES may set IES sensitivity to a level which, when
encountering an obstruction, ignores obstruction and
fails to reverse direction. For more information, refer to
Adjusting the IES Sensitivity.
MAINTENANCE OF GATE SYSTEMS
To keepyour automatedgate systemperformingboth safely
and reliably it is important to ensure that the components of
that system are functioning properly.
At least monthly:

Disconnect the gate operator and manually move the
gate through its range of travel. Note any squeaks from
rollers or hinges or areas of binding. The gate should
travel smoothly and quietly throughout its range. If it
does not, contact a gate professional to correct the
problem.

Reconnect the gate operator and perform the following
tests:
•
With the gate opening, block any photo eyes and/
or depress any safety edges used to protect the
opendirection.Thegateshould stopand/orreverse.
•
With the gate closing, block any photo eyes and/or
depress any safety edges used to protect the close
direction. The gate should stop and/or reverse.
•
Using a suitable obstruction in the path of the gate
(asolid, immovableobject), runthe gatein theopen
direction until it contacts the obstruction. The gate
should stop and reverse.
•
Using a suitable obstruction in the path of the gate
(asolid, immovableobject),run thegate inthe close
direction until it contacts the obstruction. The gate
should stop and reverse.
MX3636-01 Rev. H ©2020
16 hysecurity.com | 800-321-9947 HydraSwing Programming and Operations

BreatHer Cap inStallation and grounding
The gate operator has a vent plug that keeps the hydraulic uid from spilling during shipment. The vent plug
must be replaced by the breather cap before operating the swing gate.
DANGER
Failure to perform the following procedure will cause premature pump shaft failure and void the
Limited Warranty.
1. Remove the vent plug and discard it.
2. Replace the vent plug with the breather cap.
.....
Refer to the Power section for more
information about the earth ground.
Consult local codes for proper
connection and depth of ground rod.
HydraSupply
Vent plug
Breather cap
Ground lug
MX3636-01 Rev. H ©2020 HydraSwing Programming and Operations hysecurity.com | 800-321-9947 17

emergenCy Stop Button
Make sure all users of the gate know where the emergency stop
button is located (see illustration). It complies with UL 325 Safety
Standards requirements.
Pressing the emergency stop button while the gate is opening or
closing disables the automatic close timer and stops gate travel.
Gate travel remains stopped until the operator receives another
open or close signal.
manual releaSe option
WARNING
Before attempting a manual release, make sure the gate is not in motion and power is disconnected
(turned OFF).
The manual release option can be found on the brake manifold.
To move the gate manually, turn OFF the power switch on the control box in the HydraSupply cabinet, and
then simply push the release lever, as shown in the illustration.
Emergency Stop
button
HydraSupply
Closed position
Manual Release
Open position
Brake manifold
HydraSwing 40, 40F, and 40 & 40F Twin
CAUTION
For the HydraSwing 80F or 150 models, pushing
close while using the manual release option may
cause an air pocket to form in the hydraulic
cylinder and cause overow from the reservoir.
If you notice uid leakage, stop gate travel
immediately and use the hand pump.
MX3636-01 Rev. H ©2020
18 hysecurity.com | 800-321-9947 HydraSwing Programming and Operations

Hand pump: manual releaSe
A hand pump kit is used to manually operate the hydraulic mechanism that secures the gate. In the event of a
power failure, manual operation can be achieved by accessing the hydraulics cabinet. Follow the steps below
to open or close the gate:
NOTE: A manual release mechanism exists on the brake manifold assembly. Refer to Manual Release Option on page 18.
Open the Gate using the Hand Pump
1. Open the HydraSupply cabinet.
2. Turn the power switch OFF.
3. Locate the hand pump and the Knurled Knob on the Open Valve.
4. Firmly, pull and twist the knurled knob counterclockwise. With a few threads showing, release the knob
so that it remains in the open position.
NOTE: If the valve re-seats itself, repeat the pull and twist in the opposite direction until the valve remains open.
5. Begin pumping the handle up and down. As hydraulic uid is
pumped into the cylinder, it begins to move the gate. It is a slow
process.
6. Continue pumping until the gate reaches full open position.
7. Turn the knurled knob so it springs back to the closed position.
Close the Gate using the Hand Pump
1. Check that the knurled knob is in the closed position. Begin
pumping the handle up and down. The gate slowly closes with
the pumping motion.
2. The gate will maintain its position whenever you stop pumping.
3. Continue pumping until the gate reaches the full closed position.
Knurled knob

.

.

.

.

.


.

.

.

.

.

HydraSwing 80F and 150 HydraSwing 40, 40F and Twin 40 & 40F
MX3636-01 Rev. H ©2020 HydraSwing Programming and Operations hysecurity.com | 800-321-9947 19

Power
How to wire the operator is presented in the Installation Instructions, but detailed information about the earth
and equipment ground, wiring to AC power and the availability of UPS systems are described in this section.
Supplemental documents to this section include:
• DC Power Supply with HyCharger DC • AC Power Supply with HyInverter AC
inStalling tHe eartH ground
An earth ground refers to the grounding rod and accompanying equipment ground which need to be installed
to safeguard against potential electrical shock and damage to personnel and equipment.
DANGER
The potential for lightning discharge exists with all gates, fences and gate operators. National Electric
Code (NEC) - Article 250 requires a separate earth ground in addition to the required equipment ground.
HySecurity recommends grounding the operator with a separate earth ground rod (or a similar device
in the case of crash products) to shield the operator against electromagnetism and other electrical signals
that may cause, erratic operation with, or damage to, the Smart Touch Controller and other electrical parts.
For earth grounding requirements in the U.S.A., refer
to the National Fire Protection Association (NFPA) 780
- Standard for the Installation of Lightning Protection
Systems. Highlights of the standard include:
• The ground rod must be UL listed copper-clad
steel, solid copper, hot-dipped galvanized
steel, or stainless steel. Minimum requirements:
⅝ inch (16 mm) diameter and 8 feet (244 cm) in
length.
• The ground rod is driven into the earth (refer to
local codes for proper depth requirements).
• The ground rod is electrically bonded to the
chassis with a single length of un-spliced 6
AWG copper wire less than 3 feet (91 cm) long.
Due to the large concrete foundation on crash
products, make the necessary adjustments to
accommodate for earth ground requirements.
• Local jurisdictions may impose other
requirements above the NEC, Article 250
and NFPA 780 Consult the local codes and
regulations regarding requirements in your
area.
NOTICE: Properly grounding the gate operator is critical to gate operator performance and the life of its electrical
components. Use sufcient wire size during installation. If you do not ground the operator with a separate earth
ground, you risk voiding the HySecurity Warranty.
.....
HydraSupply cabinet
Ground rod
Consult local
codes for
proper depth
Grade level
3 ft (91.4cm)
Maximum distance
Ground lug Control Box
Variable speed
Drive (VFD)
Power switch
MX3636-01 Rev. H ©2020
20 hysecurity.com | 800-321-9947 HydraSwing Programming and Operations