HySecurity StrongArm M30 User manual

Programming & Operations Manual with Hy-
Security Smart Touch Controller
CRASH
This document provides Important Safety Information, specications, and references along with an
overview of programming user and installer menu options, designing vehicle loop layouts, trouble-
shooting, and maintaining the gate operator.
StrongArm M30 and StrongArm M50

StrongArm M30 Components
Electronics inside Pivot Post
(wire connections not shown)
Reset
Program
Green = Operate
Yellow = Program
Red = Fault
Select
Stop
Next
Close
Previous
Open
Smart Touch Controller
Security
Hy ®
uC 0
Photo eye
Smart Touch Controller
Power
Module
Display
Board &
Keypad
Variable
Frequency
Drive
(VFD)
Transformer
Fuse
Power disconnect
switch (On/Off)
End cap
Arm clamp
Arm linkage
Arm saddle
Lower Pivot Pin
Bearings
Top clamp
Pivot post
guard
Pivot post
bumper
Upper pivot
pin
Pivot post
side panel
Bearing
Lower Pivot
Mount
Vertical rebar
support
LED Arm Lighting
Lower Arm
Pivot Post
Shaft collar
Lower catch pin
Upper catch pin
Shaft collar
Entrapment shield
Catch post
Catch jaws
Catch bumper
Conduit
between posts
Rebar mats
Hydraulics inside
Pivot Post
(hoses not shown)
Handle for
manual operation
Hand pump
Motor
Pump
Pack
Torque Requirements
Bolt size (inches) ft-lbs Nm
¼ - 20 10 13
⅜- 16 28 28
½ - 13 75 102
⅝- 11 & ⅝- 18 150 203
¾ - 10 200 271
Restraining
strap
Two restraining
straps (not shown)
Pivot post
guard
www.hysecurity.com Introduction D0433 Rev C Intro-3

StrongArm M50 Components
The same call outs used on the StrongArm M30 match the StrongArm M50 components. To review the exploded
parts and terminology, refer to the previous page. The StrongArm M50 differs in the size and strength of its
components. For example, it uses anchor bolts that are 12-inches long (30 cm), more rebar, a deeper foundation,
larger and heavier pivot and catch posts, triple restraining strap in the upper barrier arm, and more horsepower
depending on the clear opening and motor/pump pack conguration.
Anchor bolt frame
Rebar mats
Foundation shown
6 x 6 x 4 foot
(183 x 183 x 122 cm)
Reinforced
catch post
Vertical rebar
supports
Torque Requirements
Bolt size (inches) ft-lbs Nm
¼ - 20 10 13
⅜- 16 28 28
½ - 13 75 102
⅝- 11 & ⅝- 18 150 203
1 - 8 150 203
Intro-4 D0433 Rev. C StrongArm M30/M50: Programming & Operations Manual www.hysecurity.com

Contents
StrongArm M30 and StrongArm M50 Components
Welcome to HySecurity: contact information ............................................... Safety-1
Notices and Bulletins ........................................................................................................................................... Safety-2
Supplemental Documents.................................................................................................................................... Safety-2
IMPORTANT SAFETY INFORMATION .......................................................................................................Safety-2
StrongArm M30/M50 Fortied Crash Barrier Arms .......................................................................................... Safety-3
Risk Assessment and Site Preparation .............................................................................................................. Safety-3
Safety - Installer’s Responsibility ....................................................................................................................... Safety-3
Safety - Installer’s Responsibility, continued...................................................................................................... Safety-4
Safety - Owner/User Responsibility................................................................................................................... Safety-4
Hand Pump Operation...................................................................................................................................... Safety-5
Hazardous Materials and Proper Disposal ........................................................................................................ Safety-7
Safety Notices................................................................................................................................................... Safety-7
Common Industrial Symbols............................................................................................................................. Safety-7
AC Power Connection ...............................................................................................................................Safety-8
Turning the Power Switch ON........................................................................................................................... Safety-8
arm PoSition SenSor ............................................................................................3-1
Setting the Close & Open Limits.................................................................................................................................. 3-1
Adjusting the Close Limit – USER Menu ...................................................................................................................... 3-2
DiSPlay & menu oPtionS.......................................................................................4-1
Initial Setup .................................................................................................................................................................. 4-1
Understanding the Display and Keypad ...................................................................................................................... 4-1
Program Mode and the STC Keypad .......................................................................................................................... 4-2
Program Mode Navigation........................................................................................................................................... 4-2
Run Mode and the STC Keypad ................................................................................................................................. 4-3
Viewing Operator Status Displays................................................................................................................................ 4-3
User Menu ......................................................................................................................................................... 4-4
User Menu: Table 1. ..................................................................................................................................................... 4-4
Installer Menu....................................................................................................................................................4-6
Installer Menu: Table 2................................................................................................................................................. 4-7
Resetting Open and Close Limits .............................................................................................................................. 4-12
Learn Close Limits ...................................................................................................................................................... 4-12
Learn Open Limits...................................................................................................................................................... 4-12
Setting the Close Timer ............................................................................................................................................. 4-13
Test the Operator....................................................................................................................................................... 4-13
Smart toucH controller ......................................................................................5-1
Overview of the Smart Touch Controller...................................................................................................................... 5-2
Integrating with Security Systems ................................................................................................................................ 5-3

Smart Touch Controller Inputs...........................................................................................................................5-4
STC Terminal Inputs .................................................................................................................................................. 5-4
Setting the Emergency Fast Operate ....................................................................................................................... 5-6
Installing a Push-Button Device for EFO .................................................................................................................. 5-6
Connecting Accessories............................................................................................................................................ 5-7
User Relays – Programming Procedure ............................................................................................................. 5-8
Vehicle Detector Logic .................................................................................................................................... 5-10
Conguring the Vehicle Detector Logic and anti-TailGate Mode Selection........................................................... 5-10
Vehicle Detector Installation: HY-5A ...................................................................................................................... 5-12
Connecting HY-5A Vehicle Detectors ..................................................................................................................... 5-13
Dual Gate SyStemS ...............................................................................................6-1
Connecting an Interlocked Pair (Dual Gate) ............................................................................................................. 6-1
Dual Gate Wiring Connections ................................................................................................................................. 6-2
Dual or Sequenced Gates: Power, Software & Accessory Requirements ................................................................... 6-3
Programming a Dual Gate (Interlocked Pair) ........................................................................................................... 6-3
Connecting Sequenced Gates............................................................................................................................6-4
troubleSHootinG ..................................................................................................7-1
System Diagnostic Messages....................................................................................................................................... 7-1
Electrical Issues ............................................................................................................................................................ 7-6
AC-Powered StrongArm M30/M50 Operators ............................................................................................................ 7-6
Mechanical Issues......................................................................................................................................................... 7-6
Hydraulic Issues............................................................................................................................................................ 7-7
Typical Problems and Troubleshooting Procedures ..................................................................................................... 7-7
General Maintenance................................................................................................................................................... 8-1
Smart Touch Analyze and Retrieve Tool (S.T.A.R.T.) ..................................................................................................... 8-1
What You Need ............................................................................................................................................................ 8-1
Installing S.T.A.R.T. Software ........................................................................................................................................ 8-1
Installing S.T.A.R.T. Software, continued...................................................................................................................... 8-2
Setting User Account Controls..................................................................................................................................... 8-2
Electrical Controls ........................................................................................................................................................ 8-2
Mechanical Maintenance ............................................................................................................................................. 8-3
Hydraulic System Maintenance.................................................................................................................................... 8-3
M30/M50 Hydraulic Cylinder Maintenance ................................................................................................................. 8-4
M30/M50 Bearing Maintenance & Lubrication ............................................................................................................ 8-5
Clock Battery Replacement.......................................................................................................................................... 8-5
reference Section ................................................................................................ a1
M30/M50 WiringDiagram .......................................................................................................................................... A2
aPPenDix b .......................................................................................................... b1
Wire Sizing and Runs ................................................................................................................................................. B1
StrongArm M30/M50 Wiring Chart (Incoming Power)............................................................................................... B2

looP DeSiGn ........................................................................................................ c1
How a Vehicle Detector Works .................................................................................................................................. C1
Access Controls and Vehicle Detector Loops ............................................................................................................ C2
Vehicle Detector Loop Congurations....................................................................................................................... C2
StrongArm M30/M50 Vehicle Loop Requirements .................................................................................................... C2
StrongArm M30/M50: Sequenced Gates #1 - Slide Gate Loop Layout .................................................................... C4
StrongArm M30/M50: Sequenced Gates #2- Slide Gate Loop Layout .................................................................... C5
StrongArm M30/M50: Sequenced Gates #1 - Swing Gate Loop Layout................................................................... C6
StrongArm M30/M50: Sequenced Gates #2 - Swing Gate Loop Lay out.................................................................... C7
StrongArm M30/M50: Sequenced Gates #1 - Barrier Arm Loop Layout................................................................... C8
StrongArm M30/M50: Sequenced Gates #2 - Barrier Arm Loop Layout.................................................................. C9

www.hysecurity.com Safety D0433 Rev C Safety-1
Welcome to HySecurity
Thank you for purchasing our premium StrongArm Fortied Crash Barrier Arm. HySecurity Gate Inc. has manufactured some
of the nest, sturdiest, most innovative, and reliable hydraulic gate operators since the 1970s and uses the same hydraulic
technology common in the aircraft industry while incorporating software capabilities that far exceed the competition.
All operator designs are tested for hundreds of thousands of cycles before being released to the market. Slide, swing, trafc
barrier, fortied crash barrier arm and vertical lift operators have all received rigorous testing and certication. Security, low
maintenance, exible conguration and overall toughness are the foremost criteria for all HySecurity products.
Our commitment to quality and innovation will become evident as the features and performance of the expertly engineered
and manufactured StrongArm Fortied Crash Barrier Arm become familiar to you. Thank you again for the condence you’ve
shown in becoming part of the HySecurity family and in choosing a premium industry-leading product.
ContaCt InformatIon
Qualied HySecurity distributors are experienced and trained to assist in resolving any problems. For the name of a qualied
distributor near you, call HySecurity at 800-321-9947.
Before contacting your distributor or HySecurity Technical Support, obtain the serial number of your operator.
For information about HySecurity training for installers, maintenance personnel, and end users, refer to the company website
at www.hysecurity.com.
HySecurity Gate, Inc. Headquarters in Kent, WA

Safety-2 D0433 Rev. C StrongArm M30/M50: Programming & Operations Manual www.hysecurity.com
notICes and BulletIns
Installers should visit HySecurity’s online Technical Support page at www.hysecurity.com or contact HySecurity prior to install-
ing product to make sure they have received the most up-to-date information.
supplemental doCuments
The product literature is comprehensive and contains information needed to plan, install, operate and maintain the Strong-
Arm M30/M50 Fortied Crash Barrier Arms. Additional general information concerning HySecurity Crash Barriers can be
obtained from the following:
• HySecurity web site www.hysecurity.com - Contains links to the product catalog, product order form, operator
manuals, operator software downloads, technical support bulletins and other useful information.
• S.T.A.R.T. - Smart Touch Analyze and Retrieve Tool - User’s Guide (D0049) detailing the extensive software, diagnos-
tic and troubleshooting capabilities of the Smart Touch Controller board.
• Technical Bulletins (as applicable).
NOTE: Technical Bulletins are automatically issued to registered users of HySecurity products; the product warranty
registration card can be lled out online at www.hysecurity.com.
Important safetY InformatIon
WARNING
Read all the product safety information prior to installation. Automatic StrongArm M30 and StrongArm M50 operators
(hereafter referenced as M30/M50) move the fortied crash barrier arm with high force and can cause serious injury and
death! Start the operator only when the travel path of the M30/M50 Arm is clear. Make sure the automatic StrongArm
M30/M50 system is installed to reduce the risks of entrapment. Verify the StrongArm M30/M50 is installed to comply
with all safety standards and local and federal regulations.
Understand that you as the site designer, installer, maintenance crew, or owner/user must consider the risks associated with
StrongArm M30/M50 operators. Be sure to take responsibility, read, and follow the Important Safety Information in this
manual and review all the literature that accompanies the product.
It is critically important that only qualied personnel install a HySecurity Crash product. A “qualied” installer has completed
all of the following:
• Evidence and documentation of successful installations of similar equipment.
• Proof of attending a HySecurity Crash product Technical Training seminar within the past three years.
• Signicant manufacturer endorsements of technical aptitude in drop arms, fortied crash barrier arms and crash
wedge installation and operation.

www.hysecurity.com Safety D0433 Rev C Safety-3
strongarm m30/m50 fortIfIed Crash BarrIer arms
By their very design, crash barriers are built to deter terrorism threats and to impede the ow of trafc, stop aggressors, and
protect critical infrastructure assets. Though design consideration is given to protect against accidental entrapment or injury
to personnel and pedestrians, there is nothing “safe” about the objective of the StrongArm Fortied Crash Barrier Arms. The
equipment is constructed to protect against a Design Basis Threat (DBT) and as such, the StrongArm M30/M50 can seriously
injure or kill if used or installed incorrectly.
• The StrongArm M30 is certied crash tested per ASTM F2656-07 to a M30-P1 rating which means it has the capabil-
ity to stop a 15,000 lbs (6.8 metric tons) medium-duty truck traveling at 30 mph (48.3 km/h) and arrest the vehicle
within 3.3 feet (1 meter) of penetrating the barrier arm.
• The StrongArm M50 is certied crash tested per ASTM F2656-07 to a M50-P2 rating which means it has the capa-
bility to stop a 15,000 lbs (6.8 metric tons) medium-duty truck traveling at 50 mph (80 km/h) and arrest the vehicle
within 3.31 to 23 feet (1.01 to 7 meters) of penetrating the barrier arm. During the crash test, the damaged truck
came to rest at 3.8 feet ( 1.17 meters) after penetrating the StrongArm M50
Fortied Crash Barrier Arm and the truck completely blocked the clear opening.
rIsk assessment and sIte preparatIon
Identifying vulnerable areas and securing them is critical to staving off vehicular attacks. Purposeful site planning plays a
major role in addressing vehicular approach patterns necessary to limit speed. Employ the services of a trafc engineer to
develop a site that will reduce the speed of any approaching vehicle to a maximum of 20 mph (32 km/h) or less. This serves
to ensure the stopping effectiveness of the barrier while serving to prevent serious injury to innocent persons who may ac-
cidentally contact the barrier.
The best access control and security measures employ bollards, barrier arms, slide gates, wedges or M30/M50 Arms operat-
ing in sequence in site situations involving unique trafc ow, building placement, special security issues, or blast mitiga-
tion. An entrance that employs a pair of HySecurity operators properly sequenced, such as a StrongArm M30/M50 Fortied
Crash Barrier Arm and SlideDriver™ guarantees that only one vehicle can enter it at a time. Having interlocked or sequenced
gates greatly reduces the risk of an unintentional crash and serious injury or death. All HySecurity operators can be easily
sequenced because of their inherent interlocking software protocols which integrate seamlessly with RS-485 communication
protocols. Refer to page 4-13.
safetY - Installer’sresponsIBIlItY
• Study all of the accompanying product literature prior to installing, operating, or maintaining the StrongArm M30/
M50 Fortied Crash Barrier Arm. Take the time required to allow for site provisions, proper installation and align-
ment of the posts and crash barrier arm, and verication of a fully functional operator. A proper installation will
improve user safety and reduce maintenance, guarantee longest system life, and ensure customer satisfaction.
• Install the StrongArm M30/M50 according to the instructions found in the installation literature. The foundations
must be installed in soils (natural or controlled ll material) that are suitable for construction and foundation sub
grade and approved by the site engineer prior to construction.
• Make sure to install the Fortied Crash Barrier Arm on a level surface. Both pivot and catch posts must be plumb
and level. Level the site prior to Fortied Crash Barrier Arm installation.

Safety-4 D0433 Rev. C StrongArm M30/M50: Programming & Operations Manual www.hysecurity.com
safetY - Installer’sresponsIBIlItY, ContInued
• Proper alignment and installation of the pivot and catch posts is critical to the operation of the Fortied Crash
Barrier Arm. Use the Anchor Cage Templates supplied and take accurate measurements to determine the proper
distance between pivot and catch posts.
• Vehicle detector loop size and placement are critical to ensure the proper and safe function of the StrongArm M30/
M50. Review and follow the loop plan drawings in this manual. Refer to “Loop Design” on page 1.
• Provide a separate pedestrian walk-through entrance nearby. Make certain a clear pedestrian path is designated
and signs direct pedestrians toward the walk-through entrance to ensure their safety. The automated Fortied Crash
Barrier Arm entry is for vehicle use only. No one should walk under the path of a moving barrier arm.
• All exposed pinch points must be guarded. To reduce the risk of entrapment, the StrongArm M30/M50 must be
installed so that appropriate clearance (minimum 2 feet, 61 cm) exists between the operator posts and adjacent
structures both when opening and closing.
• The crash barrier arm must not to be modied in any way that creates a risk of entrapment or a possibility that some
portion of the moving arm could snag onto the clothing of a pedestrian that happened to be nearby. Specically
prohibited are any chains or other material attached to the crash barrier arm that may create such a hazard. Do not
remove the guards, entrapment shield, or lower arm. Refer to StrongArm M30/M50 Components.
• The crash barrier arm operator must be properly grounded and the incoming power voltage must match the
voltage and phase labels found on the junction box and motor.
• Be aware of the length of the M30/M50 Arm. Safeguard
against any possible contact between the M30/M50 Arm
and overhead power or utility cables and wires.
• Do not physically disable the warning buzzer and NEVER
disconnect or cut its wires. It provides an alert that the
M30/M50 Arm is about to move. Disabling the warning
buzzer may increase the risk of death or serious injury.
• Demonstrate the safety features and operation of the
barrier arm operator to the end user and clearly explain
and demonstrate the consequences of removing or
defeating any of the safety features.
safetY - owner/user re-
sponsIBIlItY
As the owner/user, you are responsible for the correct and safe installation, operation and maintenance of the StrongArm
M30/M50 Fortied Crash Barrier Arm. It is of utmost importance that you read and follow the specic instructions and
precautions found in the Important Safety Information addressed in this manual. In addition, you must adhere to the safety
standards of the Occupational Safety and Health Administration (OSHA) and any other applicable federal, state, and local
safety regulations, industry standards, and/or procedures.
Be aware of the barrier arm length.
To reduce the risk of electrocution,
maintain a minimum 10 foot (3 m)
clearance between the barrier arm
and all electrical utility lines and
equipment.

www.hysecurity.com Safety D0433 Rev C Safety-5
NOTICE
For installations outside the United States, make sure that you follow the applicable international, regional,
and local safety standards.
• The automatic StrongArm M30/M50 Fortied Crash Barrier Arm is for vehicular use only; provide and maintain walk-
ways and signs to direct pedestrians to a separate walk-through entrance.
• The WARNING labels supplied with the StrongArm M30/M50 must remain installed and clearly visible on both sides
of the barrier arms.
• Do not physically disable the warning buzzer and NEVER disconnect or cut its wires. The buzzer provides compli-
ance with the Manual on Uniform Trafc Control Devices (MUTCD) standards. Disabling the warning buzzer may
increase the risk of death or serious injury.
• An automatic M30/M50 Arm can start at any time without warning; always keep people away from the barrier arm
area.
• Never let children operate or play with StrongArm M30/M50 controls. Keep all remote controls, especially radio
transmitters, away from children. Do not allow children to play on or around the barrier arms or posts.
• Learn how to turn the power on and off. Learn how to manually operate the StrongArm M30/M50.
• Never disconnect the built-in photo eye. Test the photo eye during regularly scheduled maintenance.
• Do not remove lighting, trafc signal wiring, bumpers or any other safety features.
• Test the barrier arm monthly. Specically, test the photo eye function. The StrongArm M30/M50 must stop or reverse
when an object blocks the photo eye beam.
Annually, or in the event of any damage, have a professional Fortied Crash Barrier Arm installer routinely inspect all aspects
of the StrongArm M30/M50 hardware, restraining straps, and software. Have a qualied service person make repairs to Forti-
ed Crash Barrier Arm hardware to keep the StrongArm M30/M50 running smoothly.
hand pump operatIon
A hand pump is available to manually operate the hydraulic mechanism that secures the barrier arm. In the event of a power
failure, manual operation is achieved by accessing the hydraulics section of the pivot post. Follow the steps below to open or
close the barrier arm:
NOTICE
Before attempting a manual release, make sure the barrier arm is not in motion and power is unavailable or
disconnected (turned off).

Safety-6 D0433 Rev. C StrongArm M30/M50: Programming & Operations Manual www.hysecurity.com
Open the Barrier Arm
1. Remove the hydraulics cover panel from the pivot post. See Figure S-1.
2. Locate the Hand Pump and place the handle on its stub. See Figure S-2.
3. Firmly, pull and twist the knurled knob counterclockwise. With a few
threads showing, release the knob so that it remains in the open position.
NOTE: If the valve reseats itself, repeat the pull and twist in the opposite direction until
the valve remains open.
4. Begin pumping the handle up and down. As hydraulic uid is pumped into the
cylinder, it begins to raise the arm. It is a slow process. The barrier arm is heavy.
5. Continue pumping until the barrier arm reaches full open (vertical) position.
6. Turn the knurled knob so it springs back to the closed position.
Close the Barrier Arm
1. Remove the cover panel from the hydraulics section of
the pivot post. See Figure S-1.
2. Place the handle on the manual hand pump, check that the knurled
knob is in the closed position. Begin pumping the handle up and
down. The arm slowly closes with the
pumping motion. See Figure S-2.
3. The barrier arm will maintain its position whenever you stop pump-
ing.
4. Continue pumping until the arm reaches full closed
(horizontal) position.
Handle
Knurled knob
Hand pump
Figure S-2
Hydraulics Cover Panel
Figure S-1

www.hysecurity.com Safety D0433 Rev C Safety-7
hazardous materIals and proper dIsposal
Be aware of the international, federal, and local codes in your area and how best to handle hazardous waste
materials.
The gear oil and pump pack uid found in HySecurity crash barriers can be recycled. If the uids are mixed or contaminated
with any solvents or other chemicals, they become hazardous waste. Hazardous waste requirements for storage and disposal
must be followed.
CAUTION
If the Crash Barrier has a battery back up system, the batteries contain materials that are considered haz-
ardous to the environment. Proper disposal of the battery is required by federal law. In the U.S.A., refer to
federal EPA guidelines for proper hazardous waste disposal.
safetY notICes
The following four levels of safety notices are used where applicable within this manual; each notice contains information
specic to the situation.
DANGER
Indicates death or serious injury will occur if the hazardous situation is not avoided.
WARNING
Indicates death or serious injury could occur if the hazardous situation is not avoided.
CAUTION
Indicates mild or moderate injury could occur if the hazardous situation is not avoided.
NOTICE
Indicates damage to equipment is probable if the hazardous situation in not avoided.
Common IndustrIal sYmBols
The following international safety symbols may appear on the product or in its literature. The symbols are used to alert you
to potential personal injury hazards. Obey all safety messages that follow these symbols to avoid possible injury or death.
Attention
- Take Note -
- Danger -
Keep Away
Entrapment
Zone
Possible
Pinch Point

Safety-8 D0433 Rev. C StrongArm M30/M50: Programming & Operations Manual www.hysecurity.com
aC power ConneCtIon
The StrongArm M30 and StrongArmM50 have separate Installation Instructions that explain how to connect to AC power. For
reference purposes, the same information is provided below.
DANGER
Turn OFF AC power at the source (circuit breaker panel) before accessing the wires in the StrongArm M30
or StrongArm M50. Follow facility Lock Out/Tag Out procedures. Make sure all power switches are in the
OFF position. Follow all electrical code standards and regulations.
1. Connect to Power: Three wires and a ground are
available for connection to a 3 Phase power source (3Ø).
Loosen the screws on the power module to open the
wire slots at the top and bottom.
2. Connect AC Power: Place the incoming power
wires into their appropriate slots. Attach the ground wires
to the chassis. A wiring diagram is provided in the ap-
pendix.
turnIng the power
swItCh on
The AC power disconnect switch is inside the Pivot Post
(electronics side). A keyed side panel provides security
and access.
When power is turned ON, a green status light on the
Smart Touch Controller blinks. The status light appears
below the disc battery and indicates that the processor
is receiving power. For more information, refer to Smart
Touch Controller Inputs.
I ON
I
ON
I ON
Directional power switch
L1 L2 L3
T1 T3T2
O
N
N
N
O
F
FF
F
F
Conduit
(Incoming AC
power)
Ground
Loosen screws
and open wire
slots.
Loosen screws and
open wire slots.
Power Module
Jacket to
VFD wire
connections
NOTE: Wiring of gate operators must
conform to NEC standards and comply
with all local codes. When the instal-
lation is compliant and complete, turn
on AC power at the source and power
module.
3Ø supply power connection shown.
NOTE: 1Ø optional: Omit wire (do not
connect) to L2 terminal if
supply power is 1Ø.
DO NOT USE
PHOTO EYE
OPEN DIRECTION
DO NOT USE
PHOTO EYE
CLOSE DIRECTION
DO NOT USE
CHARGER
AC LOSS
SPARE INPUT
EMERG CLOSE
FIRE DEPT OPEN
16
17
18
19
20
21
22
23
24
Smart Touch Controller
LIMIT DUAL GATE RADIO OPTIONS
VEHICLE DETECTOR
SHADOW RESET
WIEGAND
HySecurity
MX000585
VERSION
S/N
RS232
DISPLAY
VEHICLE DETECTOR
COM COMA B
RPM
COMOPEN EDGE+24V +24V
STAT U S
LED
Green LED ashes indicating
processor is receiving power.

www.hysecurity.com Arm Position Sensor & Adjusting Limit Seings D0433 Rev C 3-1
Arm Position Sensor
An innovative approach to sensing the position of the barrier arm is standard for all StrongArm Fortied Crash Barrier Arms.
No physical limit switches exist. The StrongArm M30/M50 is programmed to recognize the barrier arm open and close limits
based on certain criteria and sets them accordingly. The Learn Close Limit display appears the rst time power is supplied to
the operator. Fine-tuning the limits settings is allowed, but accepting the limits as set may be all that is needed before your
StrongArm M30/M50 is fully operational.
NOTICE: Before turning the power disconnect switch to ON, make sure all site requirements concerning proper
wiring, safety, foundation installation, and electrical power have been met.
A specially designed hydraulic cylinder houses a position sensor which increases safety, versatil-
ity, and reliability. Since this state-of-the-art position sensor is enclosed within the cylinder hous-
ing, excessive wear to physical limit switches is eliminated and the durability of the operator is
enhanced.
When set, position sensing remains intact even if power is lost. The only exceptions occur when
factory defaults are reinstated or the Smart Touch Controller is replaced.
settIng the Close & open lImIts
Programming the limit settings is usually a one-time occurrence. The Reset and Program buttons
do not function while the operator is learning its limits. More information about relearning limits
is found in Learn Limit Reset in the Installer Menu. See “Installer Menu: Table 2.” on page 4-7.
If the barrier arm is not ideally set in the horizontal position when it is rst installed, you can ne-tune the position by follow-
ing the instructions in the chart on the next page.
Since the 7-segment display is limited to 4-characters, the    appears sequentially and blinks indicating that
the operator is ready to learn its close limit. The displays continue to cycle until a button is pressed.
After establishing the the close and open limits by following the steps on the next page, cycle the barrier arm a few times.
You can ne-tune the close limit, if need be. For example, if the barrier arm bounces slightly when it drops into the catch
post, the Close Limit Adjustment setting, located in the User Menu, is available for making slight adjustments (within 1%) of
the established limit position. See “Adjusting the Close Limit – USER Menu” in this section.
LErn
CLoS
0___
Hydraulic cylinder
(rear panel removed)

3-2 D0433 Rev. C StrongArm M30/M50: Programming & Operations Manual www.hysecurity.com
Display Selections
e ls 
Learn Close Limits
Choose one of the following bulleted procedures depending on the arm location.
• The Arm is in the desired horizontal closed position – press Stop twice. The buzzer
chirps twice and the full close stop is retained in memory.
• The Arm is not in the desired closed position - press and hold the Close button un-
til the Arm drops to full close. (Flashing numbers decrease while the arm is closing.) Do
NOT crush the bumper or create a sag in the barrier arm. If either scenario occurs, press
and hold Open to reverse direction for a second or two. Release the button. To retain the
closed position press Stop twice. The buzzer chirps twice and the full close stop setting is
retained in memory.
e pe 
Learn Open Limits
Press and hold the Open button until the barrier arm reaches the open position you desire.
Note that the vertical limit occurs at 94.5, not 100. Release the Open button. Do NOT crush
the bumper. If the arm passes the vertical limit, you can press and hold Close to reverse direc-
tion.
Press Stop twice to preserve the open stop location in memory. The buzzer chirps twice and
the full open stop is retained in memory.
adjustIng the Close lImIt – user menu
The Close limit is established during the initial setup. To ne-tune the full close position, use
the  setting in the User Menu and follow the steps below.
NOTE: The arm position can only increase or decrease within 1% of its original
learned limit setting. If you need to change the barrier arm position to a greater
degree, refer to setting the Close & Open Limits.
1. To enter the User Menu, press Program twice.
2. Press Next to scroll through the available menu selections.
3. When   appears, press Select. The two letters blink.
4. While blinking, press Next so  appears. Based on the function you want to per-
form, press one of the following menu buttons.
Menu BUTTON Function
Next
Sets the close limit slightly above its existing closed position. As you go up
the scale (1 to 5), the barrier arm’s closed limit setting changes slightly, but the
change is not apparent until you cycle the barrier arm. Display your preference
and then press Select.
Previous
Sets the closed limit slightly below its existing closed position. Continue
through the -1 to -5 settings. As you go down the scale, the barrier arm’s closed
limit setting changes slightly, moving further into the catch post’s bumper. Dis-
play your preference and then press Select.
To exit the close adjustment setting, press Program.
1. Cycle the barrier arm open and close several times to see if the close limit is adjusted correctly.
2. If further adjustment is needed, take steps 1 through 4 until the close limit is set at the desired location. If a larger
adjustment is required, consider using LL (Learn Limits) in the “Installer Menu: Table 2.”
CA 0
CA 1

www.hysecurity.com Program & Run Modes D0433 Rev C . 4-1
Display & Menu Options
Highly sophisticated software provides three different modes of operation: run, program, and fault.
How to navigate using the Smart Touch Controller (STC) keypad, interpret status display codes and program the operator is
found in this section.
InItIal setup
Once you have completed the installation, attached the wired accessories and turned the power ON, you’re ready to pro-
gram the operator. Two different approaches exist:
• Connect a laptop computer to the serial (RS-232) port, check for the
most current software version and then set the operator menu congu-
rations via the START software.
NOTE: Use a laptop computer at your place of business to conveniently
download the free START software and most current software version from
www.hysecurity.com before heading out into the eld. This makes it easy to
adjust settings using a laptop.
• Manually navigate through the User and Installer Menus using the STC
keypad. The instructions for performing this second option are provided
in this section.
understandIng the dIsplaY and keYpad
The STC display and keypad provide access to the operator’s sophisticated software
and functionality.
Three different operational modes exist:
• Run Mode - gate is operational awaiting commands.
• Program Mode - motor disengages and operator commands are ignored.
Data entry, menu navigation, and menu selection can be accomplished via
the keypad or through a START software connection using the RS-232 port.
• Fault Mode - alerts, faults or errors appear on the display. Some errors or
faults can be reset with the Reset button while more serious faults require ad-
ditional troubleshooting. Faults indicate a need for diagnosis and resolution.
Refer to “TROUBLESHOOTING” on page 1.
The keypad lets you navigate, change, or clear the information in the display menus.
The singular use of these keys is dependent on the operator mode.
The buttons with text above and below have two functions. Use these buttons to enter operating commands or navigate
through the User and Installer Menus.
StoP
Display in Run Mode:
Stop, Open, or Close

4-2 D0433 Rev. C StrongArm M30/M50: Programming & Operations Manual www.hysecurity.com
program mode and the stC keYpad
In Program Mode, the motor disengages and operator commands are ignored. Data entry, menu navigation, and menu
selection can be accomplished using the buttons on the Smart Touch Controller keypad.
NOTE: Program Mode automatically returns to Run Mode if no activity (i.e. key presses) occurs for two minutes.
The 7-segment display limits what can be communicated with words. If you do not understand the abbreviated word or acro-
nym, please review the “User Menu” and “Installer Menu” sections.
program mode navIgatIon
Navigating within the program menus is easy once you learn how the keypad buttons function. Refer to the following chart.
StrongArm M30/M50: Program Mode Navigation Buttons
To change that data
appearing in the display
To navigate through the
Selections
To choose what appears
on the display
To navigate between
menu items
Press Select.
two left characters blink.
Press Next or Previous.
Continue pressing Next to view
all selections.
Press Select.
Blinking characters
become static.
Press Next or Previous.
Advance - press Next
Previous - press Previous
Ct 0
Two blinking characters
indicate that the display
will accept changes.
7-segment display provides codes
which provide information about the
menu items.
The Reset button does not function
while in Program Mode. To exit, press the
Program button.
The Program button accesses Program mode.
When the menu item is selected and blinking, the
Program button has no function. However, pressing
Program when the 2 characters are static (not
blinking), returns the operator to Run Mode.
Next or Previous
Navigational buttons.
Pressing Next or Previous
scrolls through the selections.
Pressing Select causes the leftmost two
characters to blink ( in the example),
which indicates the display is ready to
accept changes to a menu setting.
Use the navigational buttons to view selections. Press Select a second
time to accept what appears on the display. Entry mode is exited, the
two characters stop blinking and Next or Previous must be pressed to
move onto a different display. Pressing Program exits to Run mode.