Hyster B214 Operating instructions

Hyster B214 (H400HD-EC, H440HDS-EC, H450HD-EC,
H450HDS-EC, H500HD-EC) Forklift Service Repair
Manual

TRANSMISSIONREPAIR
(TE13 AND TE17)
H16.00-18.00XM/XMS-12
(H400-450HD/HDS) [A236]; H16.00-22.00XM-12EC
(H400-500HD/HDS-EC) [B214]; H16XM-12, H18XM-12,
H20XM-12, H22XM-12 (H400HD, H450HD, H500HD,
H550HD) [B236]; H16XM-12EC, H18XM-12EC,
H22XM-12EC (H400HD-EC, H450HD-EC, H500HD-EC) [C214]
PART NO. 4025120 1300 SRM 1444

SAFETY PRECAUTIONS
MAINTENANCE AND REPAIR
•When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and
that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity
to support the weight of the load.
•Do not lift heavy parts by hand, use a lifting mechanism.
•Wear safety glasses.
•DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric
lift trucks. Disconnect the battery ground cable on internal combustion lift trucks.
•Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT
TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.
•Keep the unit clean and the working area clean and orderly.
•Use the correct tools for the job.
•Keep the tools clean and in good condition.
•Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet
or exceed the specifications of the original equipment manufacturer.
•Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force
to remove parts.
•Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the
unit needs repairs.
•Be sure to follow the WARNING and CAUTION notes in the instructions.
•Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are
flammable. Be sure to follow the necessary safety precautions when handling these fuels and
when working on these fuel systems.
•Batteries generate flammable gas when they are being charged. Keep fire and sparks away from
the area. Make sure the area is well ventilated.
NOTE: The following symbols and words indicate safety information in this
manual:
WARNING
Indicates a hazardous situation which, if not avoided, could result in
death or serious injury.
CAUTION
Indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury and property damage.
On the lift truck, the WARNING symbol and word are on orange back-
ground. The CAUTION symbol and word are on yellow background.

Transmission Repair Table of Contents
TABLE OF CONTENTS
General ................................................................................................................................................................. 1
Transmission Repair............................................................................................................................................ 1
Remove ............................................................................................................................................................. 1
Disassemble ..................................................................................................................................................... 2
Transmission Case ...................................................................................................................................... 2
1st Clutch Drum and Turbine Shaft ........................................................................................................ 22
Reverse Clutch Drum................................................................................................................................ 28
2nd Clutch Drum....................................................................................................................................... 33
3rd Clutch Drum ....................................................................................................................................... 36
Forward Clutch Drum ............................................................................................................................... 41
Output Shaft.............................................................................................................................................. 45
Clean and Inspect.......................................................................................................................................... 46
Housings .................................................................................................................................................... 46
Oil Seals and Gaskets ............................................................................................................................... 47
Bearings..................................................................................................................................................... 47
Gears and Shafts....................................................................................................................................... 47
Assemble ........................................................................................................................................................ 48
Output Shaft.............................................................................................................................................. 48
Forward Clutch Drum ............................................................................................................................... 49
3rd Clutch Drum ....................................................................................................................................... 54
2nd Clutch Drum....................................................................................................................................... 60
Reverse Clutch Drum................................................................................................................................ 63
1st Clutch Drum and Turbine Shaft ........................................................................................................ 68
Transmission Case .................................................................................................................................... 74
Install ............................................................................................................................................................. 95
Control Valve Removal and Installation........................................................................................................... 97
Remove ........................................................................................................................................................... 97
Install ........................................................................................................................................................... 100
Torque Specifications....................................................................................................................................... 101
Torque Specifications for Lubricated or Plated Screw Threads................................................................ 101
This section is for the following models:
H16.00-18.00XM/XMS-12 (H400-450HD/HDS) [A236];
H16.00-22.00XM-12EC (H400-500HD/HDS-EC) [B214];
H16XM-12, H18XM-12, H20XM-12, H22XM-12 (H400HD, H450HD,
H500HD, H550HD) [B236];
H16XM-12EC, H18XM-12EC, H22XM-12EC (H400HD-EC,
H450HD-EC, H500HD-EC) [C214]
©2011 HYSTER COMPANY i

"THE
QUALITY
KEEPERS"
HYSTER
APPROVED
PARTS

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1300 SRM 1444 Transmission Repair
General
This manual provides information on the repair and
diagnostics of the TE-13 and TE-17 transmission as
equipped on the B214 and A236 series lift trucks.
The difference between models TE-13 and TE-17 is
in the torque converter and the number of discs in
the clutches. Model TE-13 is fitted on trucks with
the 142 kW engine option, Model TE-17 is fitted on
trucks with the 164 kW engine option.
Electrical system diagrams are shown in Diagrams
8000 SRM 1312 for A236 and Diagrams 8000 SRM
1281 for B214.
Transmission Repair
REMOVE
NOTE: The transmission can be removed by lifting it
outofthelifttruck.
1. Place the lift truck on a solid, level surface.
2. Lower the mast completely.
3. Turn the key to OFF position to shut down the
engine.
4. Apply the parking brake.
NOTE: When removing battery cables, always dis-
connect the ground cable first and then the positive
cable.
5. Disconnect the cables at the battery.
6. Unlock the two front covers.
7. Remove the two front covers.
8. Disconnect the air intake tube from the air
cleaner assembly.
9. Remove the nuts holding the two gas springs.
10. Remove the hood including the air cleaner as-
sembly.
11. Disconnect the drive shaft at the differential. Re-
move the drive shaft between the transmission
and the differential.
12. Disconnect the wiring harnesses from the trans-
mission.
13. Disconnect the wires at the pressure and tem-
perature sending unit on the transmission. Put
identification tags on the wires so they can be cor-
rectly connected again.
14. Place a suitable container under the transmis-
sion sump and remove the transmission sump
drain plug and drain the transmission oil.
15. Disconnect the oil lines to the oil cooler at the
transmission. Drain the oil into a drain pan. Put
plugs and caps on open lines/fittings.
16. Disconnect the oil hoses at the hydraulic pumps.
Put plugs and caps on open lines/fittings.
NOTE: The hydraulic pump is connected to the trans-
mission cover with four capscrews each. The drive
shaft of the hydraulic pump is engaged in the splines
ofthedrivegear. Thedriveshaftofthehydraulic
pumpwillslideoutofthedrivegearwhenthehy-
draulic pump is removed.
17. Remove the hydraulic pump.
18. Disconnect and remove the dipstick assembly
from the transmission.
19. Install blocks and a jack under the flywheel end
of the engine as a support. If the support is under
theengineoilsump,makesurethatthesupport
is across the width of the oil sump so the weight
oftheenginedoesnotdamagetheoilsump.
WARNING
Make sure that the lifting device has a mini-
mum capacity of 1000 kg (2205 lb).
20. Connect a lifting device to the transmission.
21. Remove the transmission mounts to the frame.
1

Transmission Repair 1300 SRM 1444
CAUTION
Do not drop the capscrews into the converter
housing. They will be difficult to retrieve.
NOTE: You must turn the flywheel to gain access to
each capscrew.
22. Remove the eight capscrews retaining the drive
platetotheflywheel.
23. Raise the lifting device to hold the weight of
the transmission only. Remove all fasteners
between the torque converter housing to the
flywheel housing.
24. Make sure that all connections have been re-
moved.
WARNING
The transmission is heavy. Make sure that the
lifting devices are properly positioned.
CAUTION
Keep the transmission level when the transmis-
sion is separated from the engine so the drive
plate is not damaged.
25. To avoid damage to the drive plate, carefully lift
the transmission assembly past the crossmember
support.
26. Carefully lower the transmission on the ground.
DISASSEMBLE
Figure 1 shows the front view of the TE17 transmis-
sion.
Figure 1. TE17 Transmission
Transmission Case
STEP 1.
Remove the engine speed and temperature sensor
and the drum speed sensor from the transmission
case.
1. ENGINE SPEED AND TEMPERATURE SENSOR
2. DRUM SPEED SENSOR
2

1300 SRM 1444 Transmission Repair
STEP 2.
Remove the drive plate mounting bolts and washers.
STEP 3.
Remove the drive plates and backing ring.
STEP 4.
Remove the filter element.
STEP 5.
Remove the filter adapter bolts and lockwashers.
3

Transmission Repair 1300 SRM 1444
STEP 6.
Remove the filter adapter and gasket.
STEP 7.
Remove the oil baffle retaining ring.
STEP 8.
Attach a special tool or two lifting eyes to the mount-
ing surface of the drive plates to lift the converter and
oil baffle from the converter housing as an assembly.
STEP 9.
Remove the converter housing, oil baffle, and sealing
ring.
4

1300 SRM 1444 Transmission Repair
STEP 10.
Remove the torque converter gear snap ring.
STEP 11.
Remove the torque converter gear.
STEP 12.
Removethetorqueconve
rter gear lower snap ring.
STEP 13.
Remove the stator support bearing retaining snap
ring.
5

Transmission Repair 1300 SRM 1444
STEP 14.
Pry the stator support bearing from the converter as-
sembly as shown.
STEP 15.
Remove the stator support bearing.
STEP 16.
Remove the stator support capscrews and lockwash-
ers.
STEP 17.
Remove the torque converter sleeve and gasket.
6

1300 SRM 1444 Transmission Repair
STEP 18.
Remove the oil baffle and sealing ring.
STEP 19.
Remove the charging pump adapter plate capscrews
and lockwashers.
STEP 20.
Remove the charging pump adapter plate and gasket.
STEP 21.
Remove the charging pump capscrews and lockwash-
ers.
7

Transmission Repair 1300 SRM 1444
STEP 22.
Remove the charging pump assembly and gasket.
STEP 23.
Removethetorqueconverterhousingtotransmission
case bolts and lockwashers.
STEP 24.
Support the torque converter housing with a chain
hoist and using a soft hammer, tap the torque con-
verter housing away from the transmission case.
STEP 25.
Remove the first pump drive idler gear bolts and lock-
washers.
8

1300 SRM 1444 Transmission Repair
STEP 26.
Remove the first pump drive idler gear, washer, and
bearing as an assembly.
STEP 27.
Remove the second pump drive idler gear bolts and
lockwashers.
STEP 28.
Remove the second pump drive idler gear, washer,
and bearing as an assembly.
9

Transmission Repair 1300 SRM 1444
STEP 29.
Remove the first pump drive gear bolts and lockwash-
ers.
STEP 30.
Remove the first pump drive gear, washer, and bear-
ing as an assembly.
STEP 31.
Remove the second pump drive gear bolts and lock-
washers.
STEP 32.
Remove the second pump drive gear, washer, and
bearing as an assembly.
10

1300 SRM 1444 Transmission Repair
STEP 33.
Remove the stator support bolts and lockwashers.
STEP 34.
Remove the stator support and gasket.
STEP 35.
Remove the temperature sensor from housing.
STEP 36.
Remove the lock nut from the FWD/3RD shaft assem-
bly.
11

Transmission Repair 1300 SRM 1444
STEP 37.
Install a special tool with the dimensions shown onto
the FWD/3rd shaft assembly. Use two bolts to attach
the special tool to the transmission housing to pre-
vent the gear from dropping when the transmission
is turned. Turn the transmission.
STEP 38.
Use a chain hoist to lift the transmission control
valve assembly from the transmission.
12

1300 SRM 1444 Transmission Repair
STEP 39.
Remove the adapter plate and upper and lower gas-
kets.
STEP 40.
Remove the rear output flange, lock nut, O-ring, and
washer.
STEP 41.
Remove bolts and lockwashers from the rear cover.
13

Transmission Repair 1300 SRM 1444
STEP 42.
Use external snap ring pliers to open the snap ring
on the 2ND/REV shaft and use a hoist to remove the
rear cover while holding the snap ring open.
STEP 43.
Remove the rear cover gasket.
STEP 44.
Remove the clutch shaft sealing rings from the FWD/
3RD shaft.
14