Hyundai power products HYM530SPE User manual

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2
CONTENTS
PAGE NO.S
1
SAFETY
3 - 8
2
PART LOCATIONS
9
3
ASSEMBLY
10 - 15
4
STARTING PROCEDURE
16 - 17
5
STOPPING PROCEDURE
18
6
USING THE MACHINE
18 - 19
7
MAINTENANCE
19 - 22
8
TROUBLESHOOTING
23
9
SPECIFICATION
24
10
RECYCLING & PRODUCT DISPOSAL
25
11
DECLARATION OF CONFORMITY
26
12
CONTACT DETAILS
27
13
WARRANTY
27
14
MANUAL UPDATES
27
INDEX

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1.1 General Safety Notes.
1.2 The operator of the machine is responsible for, and has a duty of care in making sure
that the machine is operated safely and in accordance with the instructions in this user
manual. Keep the manual safe and pass it on if the machine is loaned or soldto another
user.
1.3 Please note the following safety points.
1.4 The machine should never be left it in a condition which would allow an untrained or
unauthorised person/s to operate this machine.
1.5 All due care and diligence should be taken by the operator for the safety of and with
regard to those around whilst using the machine.
1.6 Some or all of the following - warning signs, symbols and/or PPE pictograms may ap-
pear throughout this manual. YouMUST adhere to their warnings. Failure to doso
may result in personal injury to yourself or those around you.
DANGER
Indicates a hazard, which, if not avoided, could result in serious injury or death.
WARNING
Indicates a hazard, which, if not avoided, could result in serious injury.
CAUTION
Indicates a hazard which, if not avoided, might result in minor or moderate injury.
NOTE
Indicates a situation that could easily result in equipment damage.
READ and keep the manual safe and pass it on if the machine is loaned or sold to another user.
You MUST fully understand all instructions to ensure you use and operate the machine safely.
Appropriate Personal Protective Equipment (PPE), MUST be worn at all times when operating or
repairing the machine.
1. SAFETY

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1.10 Carbon Monoxide (where applicable).
1.11 Carbon monoxide is a colourless and odourless gas. Inhaling this gas can cause
death as well as serious long term health problems such as brain damage.
1.12 The symptoms of carbon monoxide poisoning can include but are not limited to the
following;
Headaches, dizziness, nausea, breathlessness, collapsing or loss of consciousness.
1.13 Carbon monoxide poisoning symptoms are similar to flue, food poisoning, viral
infections and simply tiredness. It is quite common for people to mistake this very
dangerous poisoning for something else.
1.14 To avoid carbon monoxide poisoning DO NOT use Petrol/Diesel powered equipment
inside any of the following; Home, garage, tent, camper van, mobile home, caravan
or boat. This is not exhaustive and if you are in any doubt contact your dealer.
1.15 If you think you have or someone around you has been affected by carbon monoxide
poisoning;
1.16 Get them fresh air immediately, by leaving the affected area or by opening doors and
windows. If safe and practical to do so make sure that the machine is turned off.
DO NOT enter a room you suspect of having carbon monoxide present –instead call
the emergency services.
1.17 Contact a Doctor immediately or go to Hospital –let them know that you suspect
carbon monoxide poisoning.
1.18 DO NOT use in an enclosed area or moving vehicle.

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1.20 General Fuel Safety (where applicable).
CAUTION
ALL FUELS ARE FLAMABLE
1.21 Fire Hazard –keep fuel away from all sources of ignition for example heaters.
Lamps, sparks from grinding or welding.
1.22 DO NOT carry out hot work on tanks that have contained fuel.
1.23 ALWAYS keep the work area tidy.
1.24 ALWAYS clean up spills promptly using absorbent granules and a lidded bin.
1.25 ALWAYS dispose of waste fuels correctly.
1.30 Fueling/De-fueling (where applicable).
CAUTION
ALL FUELS ARE FLAMABLE
1.31 ALWAYS fuel and defuel in a well ventilated area outside of buildings.
1.32 ALWAYS wear correct, suitable and fit for purpose Personal Protective Equipment
(PPE), suggested items are but not limited to safety gloves, overalls.
1.33 When fueling/de-fueling ALWAYS avoid inhaling fumes.
1.34 When de-fueling ALWAYS use a proper fuel retriever.
1.35 ALWAYS carry fuel in the correct and clearly marked container.
1.40 Electrical Safety (where applicable).
1.41 Electricity can kill –NEVER work on LIVE/ENERGISED equipment.
1.42 Prior to carrying out any maintenance work you MUST identify electrical isolation
methods and isolate all electrical supplies.
1.43 Prior to use and with all electrical supplies isolated, you MUST check all electrical
cables, plugs and connectors for the following;
1.44 Are intact and have no signs of damage, to include but not limited to bare wires,
chaffing, cuts and loose wiring.
1.45 If there are any signs of damage, the damaged item MUST be taken out of service
until the damage has been repaired by an electrically competent person.

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1.46 All trailing cables should be routed so as not to cause any kind of trip hazard.
1.47 NEVER work on or near electricity with wet hands, wet clothing and wet gloves.
1.50 Batteries (where present).
1.51 Batteries present a risk if they become damaged by the possible leaking of
electrolyte. This electrolyte is an acid and can cause serious burn injuries. Care
should be taken when working on or near them. NOTE the electrolyte may be in
a liquid or gel form.
1.52 Should you come in to contact with electrolyte you should;
1.53 Remove all clothing contaminated with electrolyte. If you cannot remove then
saturate them in water.
1.54 Get medical assistance as soon as possible. You must advise the medical staff of
the type of acid.
1.55 Lead/acid battery = dilute sulphuric acid.
1.56 Nickel/cadmium = potassium hydroxide alkali electrolyte.
1.57 Use fresh running water to wash off excess electrolyte, continue this until medical
assistance arrives. Make sure that you do not was the electrolyte to another part of
your body or face.
1.58 If electrolyte comes in to contact with Eyes the electrolyte needs to be immediately
washed away with large amounts of water. Make sure that you do not wash the
electrolyte to another part of your face or body.
1.59 Gasses from charging batteries are highly flammable and great care should be taken
to charge in well ventilated areas.
1.59.1 There is an explosion risk if the battery terminals are short circuited, when
connecting/disconnecting ALWAYS exercise great care so that the terminals or
battery leads are NOT allowed to touch and cause a spark. ALWAYS use suitable
insulated tools.
1.60 Vibrations (where applicable).
1.61 Prolonged use of hand held (operated) machines will cause the user to feel the
effects of/from vibrations. These vibrations can lead to white finger (Raynaud’s
phenomenon) or carpal tunnel syndrome. This condition reduces the ability of the
hand to feel and regulate temperature, causing numbness and heat sensations and
may cause never damage and circulatory tissue death.
1.62 Not all factors that lead to white finger disease are known, but cold weather, smoking
and other diseases that affect blood vessels and blood circulation as well as large
and long-lasting impact of shocks are considered factors in the formation of white
finger. Note the following to reduce the risk of white finger and carpal tunnel
syndrome;
1.63 Wear gloves and keep your hands warm.
1.64 Take regular breaks.
1.65 All of the above precautions may help reduce the risk of white finger disease but not
rule out the carpal tunnel syndrome. Long-term and regular users are therefore

7
recommended to observe the condition of your hands and fingers. Seek medical
attention immediately if any of the above symptoms should occur.
1.70 Noise (where applicable).
1.71 The operating noise of the machine can damage your hearing. Wear hearing
protection such as earplugs or ear defenders to protect your hearing. Long-term
and regular users are advised to have hearing checked regularly. Be especially
vigilant and cautious when hearing ear protection because your ability to hear alarm
warnings will be reduced.
1.72 Noise emissions for this equipment is unavoidable. Carry out noisy work at approved
times and for certain periods. Limit the working time to a minimum. For your personal
protection and protection of people working nearby it is also advisable for them to
wear hearing protection.
1.73 See Certificate of Conformity section for Outdoor Noise declaration of
conformity.
1.80 General Machine Safety.
1.81 Read the owner’s manual carefully to understand how to operate this machine
properly.
1.82 You should NEVER use the machine when;
1.83 Wearing loose clothing, barefoot or sandals.
1.84 Under the influence of drink or drugs or as a result of having taken medication for
cold or flu, or any other times when a possibility exists that your judgement might be
impaired or that you might not be able to operate the machine properly and in a safe
manner.
1.85 Suffering from exhaustion or lack of sleep.
1.86 When the ground is slippery or when other conditions exist which might make it not
possible to maintain a steady posture.
1.87 At night, at times of heavy fog, or at any other times when your field of vision might
be limited and it would be difficult to gain a clear view of the area.
1.88 During rain storms, lighting storms, at times of strong or gale force winds, or at
any other times when the weather conditions might make it unsafe to use this
product.
1.89 NEVER run the engine indoors. The exhaust gasses contain harmful carbon
monoxide.
1.90 When using this machine for the first time and before actual work, you MUST learn
how to handle the machine from an experienced or skilled person.
1.91 Limit the amount of time using the machine continuously to somewhere around 10
minutes per session and take 10 to 20 minutes of rest between sessions. Also try to
keep the total amount of work in a single day limited to 2 hours or less.
MACHINE SPECIFIC SAFETY

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1.92 NEVER allow children or anyone unable to fully understand the directions given in
this manual to operate this product.
1.93 Make sure you keep this manual handy so you may refer to it whenever questions
arise and ensure you pass this manual on if the machine is loaned or sold.
1.94 Correct Personal Protective Equipment (PPE) MUST be worn at all times when
operating or repairing this machine. This should include but is not limited to;

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1 Drive Control Lever 9 Exhaust
2 Upper Handle 10 Side Discharge Chute
3 Operator Presence Control Lever 11 Oil Filler / Dipstick
4 Quick Release Lever 12 Cutting Height Adjustment Lever
5
Lower Handle
13
Grass Catcher
6 Fuel Filler Cap
7 Air Filter
14Push Button Ignition
8 Spark Plug
2. PART LOCATIONS
14

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CAUTION
For OUTDOOR use ONLY
Petrol lawnmowers produce carbon monoxide –a poisonous, colourless and odourless
gas that can cause serious injury or death.
Petrol is highly flammable, always handle with extreme care and in a well-ventilated
area.
NOTE
Images may vary depending on model.
If the lawnmower has the mulching option, the mulching plug may already be installed
for transport.
3.0 Attach the lower handle to the deck of the mower and tighten the bolts securely.
3.1 Attach the upper handle to the lower handle and tighten the bolts securely.
3.2 Slowly pull the recoil start handle up to the cord loop on the handlebar.
3.3 Attach the centre battery panel between the handlebars.
3.4 Remove the fuel filler cap.
3.5 Fill the fuel tank with fresh unleaded petrol. Allow a 25mm gap at the top of the tank
then refit the cap securely.
3.6 DO NOT mix petrol with oil.
3. ASSEMBLY

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3.7
3.8
3.9
Remove the oil filler cap/dipstick and fill with fresh semi-synthetic SAE30 or
15w40 engine oil to the upper mark on the dipstick.
Stop occasionally to check the level, DO NOT overfill.
Once full, refit the oil filler cap/dipstick securely.
3.10 Lift the rear discharge flap.
3.11 Remove the mulching plug if installed.
3.12 Hook the grass catcher over the mounting points and lower the rear discharge flap.
GRASS COLLECTING MOWING

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3.13 Lift the rear discharge flap and remove the grass catcher.
3.14 Install the mulching plug and lower the rear discharge flap.
3.15 Carry out steps 3.13 and 3.14.
3.16 Lift the catch on the side discharge flap and lift the flap.
3.17 Hook the side discharge chute over the mounting points and lower the side discharge
flap until it rests on the side discharge chute.
NOTE
If you are stood behind the lawnmower:
OPC Cable: This attaches to the lever in front of the main handlebar and if traced, will
attach to the engine.
Drive Cable: This attaches to the lever behind the main handlebar and if traced, will
enter the deck of the lawnmower behind the engine.
MULCHING
SIDE DISCHARGE
CABLE ATTACHMENT

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3.18 Trace the cable you want to attach and determine which lever it will attach to.
3.19 Gently prise the lever from its locating hole in the main handlebar.
3.20 Insert the end of the cable in to the location hole on the lever.
3.21 Follow the curve of the cable until it lies flat in the lever.
3.22 Refit the lever back into its location on the main handlebar.
3.23 Check the cable lies flat and has not snagged on any other part of the lawnmower.

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NOTE
It is necessary as part of routine maintenance to adjust the OPC cable tension to
ensure the lawnmower will start correctly.
3.24 If there is more than 10mm play in the OPC lever before the cable begins to move,
then the OPC cable will require adjustment.
3.25 Trace the OPC cable to the adjuster located on the side of the engine.
3.26 Undo the lock nut and wind it forwards.
3.27 Move the adjustment nut towards the lock nut and continually check the cable tension
at the lever.
3.28 Once the play has been removed, hold the adjustment nut in place and tighten the
lock nut back towards the adjustment lever to lock the cable in place.
OPC CABLE ADJUSTMENT
Adjustment Nut

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NOTE
It is necessary as part of routine maintenance to adjust the drive cable tension to
ensure the lawnmower will self-propel correctly.
3.29 If there is more than 10mm play in the drive lever before the cable begins to move,
then the drive cable will require adjustment.
3.30 Trace the drive cable down towards the lawnmower until you reach the drive cable
adjuster.
3.31 Undo the lock nut and wind it forwards.
3.32 Wind the adjuster nut towards the main handlebar.
As you adjust, keep checking the tension on the drive cable until the desired tension
has been reached.
3.33 Tighten the lock nut finger tight back towards the adjuster nut and check for drive
on the lawnmower.
Once drive has been restored, tighten the lock nut securely.
DRIVE CABLE ADJUSTMENT

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NOTE
You MUST ensure the lawnmower has the correct oil and fuel level before operation.
4.0 Plug the charger into a domestic plug socket and wait for the green power indicator
light to turn on.
4.1 Slide the battery into the charger and the charging indicator light should turn red.
4.2 Once the battery has been fully charged, the charging indicator light should turn green
to indicate that the battery is fully charged.
4.3 Once the battery is fully charged, lift the battery cover on the centre panel.
4.4 Insert the battery and then close the battery cover.
4. STARTING PROCEDURE
ELECTRIC START

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4.5
4.6
4.7
Make sure the blade is free of long grass and the cutting height is set to maximum.
Pull the Operator Presence Control (OPC) lever back towards the main handlebar.
Press the start button until the mower starts.
4.8
4.9
4.10
Make sure the blade is free of long grass and the cutting height is set to maximum.
Pull the Operator Presence Control (OPC) lever back towards the main handlebar.
Gently pull the recoil start handle until you feel resistance, then pull swiftly until the
lawnmower starts.
RECOIL START

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5.0
CAUTION
The engine and exhaust will remain hot for a while after use.
Ensure the engine and exhaust have cooled before carrying out any maintenance or
storage.
Release the Operator Presence Control (OPC) lever and the engine will stop.
6.0 Always use the lawnmower with the grass catcher or rear deflector in position.
6.1 Stop the engine before emptying the grass catcher or before changing the cutting
height.
6.2 Never put hands or feet near rotating parts.
6.3 Before mowing, remove all foreign objects from the lawn which may cause injury
or damage.
6.4 Keep children, people and pets at a safe distance (at least 15m) when the
lawnmower is in use.
6.5 Always wear the appropriate Personal Protective Equipment (PPE) when using the
machine.
6.6 Never work barefooted or with open shoes or sandals.
6.7 Do not operate the lawnmower in a confined space when dangerous carbon monoxide
fumes can collect.
6.8 Mow only in daylight.
6.9 Avoid operating the equipment on wet grass.
5. STOPPING PROCEDURE
6. USING THE MACHINE

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6.10
6.11
6.12
6.13
6.14
6.15
6.16
6.17
6.18
6.19
6.20
6.21
Always be sure of your footing on slopes WALK, never run.
Mow across the face of slopes, never up and down.
Exercise extreme caution when changing direction on slopes.
Do not mow excessively steep slopes.
Use extreme caution when revering or pulling the lawnmower towards you, in case
you slip and your feet go underneath the machine and in to the blade.
Stop the engine and allow the blade to come to a complete stop if the lawnmower has
to be tilted for transportation when crossing surfaces other than grass and when
transporting the lawnmower to and from the area to be mowed.
Never operate the lawnmower with defective or missing guards or safety devices.
This lawnmower has a fixed speed engine to reduce emissions. Do not change the
engine governor settings. If the engine speed is too high, it will cause excessive wear,
it too low, it will not cut or pick up correctly.
Ensure the self-propelled lever is released before starting the engine.
Start the engine carefully according to the instructions and with feet well away from the
blade.
Do not tilt the mower when starting the engine.
Never pick up, carry or transport the lawnmower with the engine running.
Before leaving the lawnmower to clear blockages, check, clear, refuel or after striking
a foreign object –Stop the engine and make sure that the blade has come to a
complete stop.
WARNING
NEVER touch a rotating blade.
Always stop the engine and unplug the spark plug before doing any maintenance or
repairs.
Check the oil and fuel levels regularly.
Frequently check the lawnmower and ensure that all grass deposits are removed from
beneath the deck.
Lubricate the wheels bearings with a suitable lubricant.
Check the blade in order to get a good cut. The blade should always be sharp and well
balanced.
At regular intervals, check the tightness of all nuts, bolts and screws.
If the blade hits an obstacle, check for damage and if the machine vibrates badly,
stop the lawnmower and take it to a service dealer.
7. MAINTENANCE

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CAUTION
ALWAYS refuel in a well-ventilated area with the engine off.
Whilst carrying out maintenance you must wear the appropriate Personal Protective
Equipment (PPE).
7.0 You MUST wear gloves to protect your hands from being cut when working with the
blade.
7.1 The blade is made of pressed steel, in order to obtain a good cut, sharpen the blade
frequently, typically around every 25 hours of work.
7.2 Following blade sharpening, you must make sure that the blade is always well
balanced.
7.3 To remove the blade, unscrew the bolt, check the blade carrier and all components.
Replace if they are worn or damaged.
7.4 You MUST allow the engine to cool before carrying out any maintenance.
7.5 Always replace with the same model spark plug as fitted.
7.6 To check the spark plug, remove the spark plug HT lead cap and remove the spark
plug.
7.7 Clean the spark plug electrode, making sure there is no damage to the insulator
or electrode.
THE BLADE
SPARK PLUG