Hyundai Robex 140LC-9S User manual

Robex 140LC-9S
CRAWLER EXCAVATOR
OPERATOR'S MANUAL

TABLE OF CONTENT
CONTENTS 2
FOREWORD 3
BEFORE SERVICING THIS MACHINE 4
EC REGULATION APPROVED 5
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR 7
SAFETY LABELS 8
MACHINE DATA PLATE 21
GUIDE 22
SAFETY HINTS 23
1. BEFORE OPERATING THE MACHINE 23
2. DURING OPERATING THE MACHINE 38
3. DURING MAINTENANCE 45
4. PARKING 48
SPECIFICATIONS 49
1. MAJOR COMPONENT 49
2. SPECIFICATIONS 50
3. WORKING RANGE 54
4. WEIGHT 58
5. LIFTING CAPACITIES 60
6. BUCKET SELECTION GUIDE 64
7. UNDERCARRIAGE 70
8. SPECIFICATIONS FOR MAJOR COMPONENTS 72
9. RECOMMENDED OILS 75
CONTROL DEVICES 76
1. CAB DEVICES 76
2. CLUSTER (TYPE 1) 77
3. SWITCHES 109
4. LEVERS AND PEDALS 114
5. AIR CONDITIONER AND HEATER 116
6. OTHERS 123
OPERATION 160
1. SUGGESTION FOR NEW MACHINE 160
2. CHECK BEFORE STARTING THE ENGINE 161
3. STARTING AND STOP THE ENGINE (CLUSTER TYPE 1) 162
4. MODE SELECTION SYSTEM (CLUSTER TYPE 1) 169
5. OPERATION OF THE ORKING DEVICE 179
6. TRAVELING OF THE MACHINE 180
7. EFFICIENT WORKING METHOD 183
8. OPERATION IN THE SPECIAL WORK SITES 187
9. NORMAL OPERATION OF EXCAVATOR 189
10. ATTACHMENT LOWERING (when engine is stopped) 190
11. STORAGE 191
12. RCV LEVER OPERATING PATTERN 193
13. SWITCHING HYDRAULIC ATTACHMENT CIRCUIT 194
TRANSPORTATION 195
1. PREPARATION FOR TRANSPORTATION 195
2. DIMENSION AND WEIGHT 196
3. LOADING THE MACHINE 199
4. FIXING THE MACHINE 201
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5. LOADING AND UNLOADING BY CRANE 202
MAINTENANCE 203
1. INSTRUCTION 203
2. TIGHTENING TORQUE 208
3. FUEL, COOLANT AND LUBRICANTS 211
4. MAINTENANCE CHECK LIST 213
5. MAINTENANCE CHART 218
6. SERVICE INSTRUCTION 220
7. ELECTRICAL SYSTEM 244
8. AIR CONDITIONER AND HEATER 247
TROUBLESHOOTING GUIDE 249
1. ENGINE 249
2. ELECTRICAL SYSTEM 250
3. OTHERS 251
HYDRAULIC BREAKER AND QUICK CLAMP 252
1. SELECTING HYDRAULIC BREAKER 252
2. CIRCUIT CONFIGURATION 253
3. MAINTENANCE 254
4. PRECAUTIONS WHILE OPERATING THE BREAKER 255
5. QUICK CLAMP 257
INDEX 259
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CONTENTS
Foreword ----------------------------------------------------------- 0-1
Before servicing this machine --------------------------- 0-2
EC regulation approved ------------------------------------ 0-3
Table to enter S/No and distribution --------------------- 0-4
Safety labels ------------------------------------------------------ 0-5
Machine data plate -------------------------------------------- 0-18
Guide (direction, S/No, symbol) ------------------------ 0-19
SAFETY HINTS
1. Before operating the machine -------------------- 1-1
2. During operating the machine -------------------- 1-16
3. During maintenance ----------------------------------- 1-23
4. Parking -------------------------------------------------------- 1-26
SPECIFICATIONS
1. Major components ------------------------------------- 2-1
2. Specifications -------------------------------------------- 2-2
3. Working range ------------------------------------------- 2-6
4. Weight ------------------------------------------------------- 2-10
5. Lifting capacities ---------------------------------------- 2-12
6. Bucket selection guide ------------------------------- 2-16
7. Undercarriage ------------------------------------------- 2-22
8. Specification for major components - - - - - - - - - - - 2-24
9. Recommended oils ------------------------------------ 2-27
CONTROL DEVICES
1. Cab devices ----------------------------------------------- 3-1
2. Cluster ------------------------------------------------------- 3-2
3. Switches ---------------------------------------------------- 3-34
4. Levers and pedals ------------------------------------- 3-38
5. Air conditioner and heater ------------------------- 3-41
6. Others -------------------------------------------------------- 3-48
OPERATION
1. Suggestion for new machine ---------------------- 4-1
2. Check before starting the engine --------------- 4-2
3. Starting and stop the engine ---------------------- 4-3
4. Mode selection system
------------------------------- 4-7
5. Operation of the working device
----------------- 4-20
6.Traveling of the machine ---------------------------- 4-21
7. Efficient working method - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-24
8. Operation in the special work sites ------------- 4-28
9. Normal operation of excavator ------------------- 4-30
10. Attachment lowering ---------------------------------- 4-31
11. Storage ----------------------------------------------------- 4-32
12. RCV lever operating pattern ----------------------- 4-34
13. Switching hydraulic attachment circuit -------- 4-35
TRANSPORTATION
1. Preparation for transportation -------------------- 5-1
2. Dimension and weight ------------------------------- 5-2
3. Loading the machine --------------------------------- 5-5
4. Fixing the machine ------------------------------------ 5-7
5. Loading and unloading by crane ---------------- 5-8
MAINTENANCE
1. Instruction ------------------------------------------------- 6-1
2.Tightening torque --------------------------------------- 6-6
3. Fuel, coolant and lubricants ----------------------- 6-9
4. Maintenance check list ------------------------------ 6-11
5. Maintenance chart ------------------------------------ 6-16
6. Service instruction ------------------------------------- 6-18
7. Electrical system --------------------------------------- 6-42
8. Air conditioner and heater -------------------------- 6-45
TROUBLESHOOTING GUIDE
1. Engine ------------------------------------------------------ 7-1
2. Electrical system --------------------------------------- 7-2
3. Others ------------------------------------------------------- 7-3
HYDRAULIC BREAKER AND QUICK CLAMP
1. Selecting hydraulic breaker ------------------------ 8-1
2. Circuit configuration ------------------------------------ 8-2
3. Maintenance ----------------------------------------------- 8-3
4. Precaution while operating the breaker - - - - - - 8-4
5. Quick clamp ------------------------------------------------ 8-6
INDEX -------------------------------------------------------------- 9-1
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0-1
This manual contains a number of instructions and safety recommendations regarding driving, han-
dling, lubrication, maintenance, inspection and adjustment of the excavator.
The manual is to promote safety maintenance and enhance machine performance.
Keep this manual handy and have all personnel read it periodically.
If you sell the machine, be sure to give this manual to the new owners.
This machine complies with EC directive "2006/42/EC".
1.
Read
Read and
understand
understand this manual before operating the machine.
This operator's manual may contain attachments and optional equipment that are not available in
your area. Please consult your local Hyundai distributor for those items you require.
Improper operation and maintenance of this machine can be hazardous and could result in serious
injury or death.
Some actions involved in operation and maintenance of the machine can cause a serious accident,
if they are not done in a manner described in this manual.
The procedures and precautions given in this manual apply only to intended uses of the machine.
If you use your machine for any unintended uses that are not specifically prohibited, you must be
sure that it is safe for you and others. In no event should you or others engage in prohibited uses
of actions as described in this manual.
2.
Inspect
Inspect the jobsite and
follow
follow the safety recommendations in the
safety hints
safety hints section before oper-
ating the machine.
3. Use
genuine Hyundai spare parts
genuine Hyundai spare parts for the replacement of parts.
We expressly point out that Hyundai will not accept any responsibility for defects resulting from non-
genuine parts or non workmanlike repair.
In such cases Hyundai cannot assume liability for any damage.
Continuing improvements in the design of this machine can lead to changes in detail which may not
be reflected in this manual. Consult Hyundai or your Hyundai distributor for the latest available infor-
mation for your machine or for questions regarding information in this manual.
FOREWORD
FOREWORD
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0-2
It is the responsibility of the owner and all service and maintenance personnel to avoid accidents and
serious injury by keeping this machine properly maintained.
It also is the responsibility of the owner and all service and maintenance personnel to avoid accidents
and serious injury while servicing the machine.
No one should service or attempt to repair this machine without proper training and supervision.
All service and maintenance personnel should be thoroughly familiar with the procedures and precau-
tions contained in this manual.
All personnel also must be aware of any federal, state, provincial or local laws or regulations covering
the use and service of construction equipment.
The procedures in this manual do not supersede any requirements imposed by federal, state, provin-
cial or local laws.
Hyundai can not anticipate every possible circumstance or environment in which this machine may be
used and serviced.
All personnel must remain alert to potential hazards.
Work within your level of training and skill.
Ask your supervisor if you are uncertain about a particular task. Do not try to do too much too fast.
Use your common sense.
BEFORE SERVICING THIS MACHINE
BEFORE SERVICING THIS MACHINE
How to adjust the language of cluster (cluster type 1)
How to adjust the language of cluster (cluster type 1)
User can select preferable language and all displays are changed the selected language.
Press Press Press Press
※
Please refer to the page 3-20 for the cluster.
※
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0-3
 Noise level (EN474-1 : 2006 and 2000/14/EC) are as followings.
LWA : 100
dB (EU only)
LPA : 71
dB
 The value of vibrations transmitted by the operator's seat are lower than standard value of (EN474-1
: 2006 and 2002/44/EC)
EC REGULATION APPROVED
EC REGULATION APPROVED
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EC Declaration of Conformity
1. HYUNDAI CONSTRUCTION EQUIPMENT EUROPE N.V VOSSENDAAL 11, 2440 GEEL (Belgium), as
authorized representative in the European Community of HYUNDAI CONSTRUCTION EQUIPMENT Co.
Ltd.(Korea)
certifies that the construction equipment machinery.
Machine Type : ******* Brand : HYUNDAI
Model : *****
Serial No : ***
Year of Manufacturing : 20**
2. Manufacturer Hyundai Construction Equipment Co. Ltd.
12th, Fl., Hyundai Bldg. 75, Yulgok-ro, Jongno-Gu, Seoul,
Republic of Korea
HYUNDAI CONSTRUCTION EQUIPMENT EUROPE N.V.
VOSSENDAAL 11, 2440 GEEL
BELGIUM
Authorized representative :
Owner of the technical file for
machine production
3. Harmonized European directives : 2006/42/EC (Machinery), 97/68/EC (Exhaust Gas Emission),
2004/108/EC (Electromagnetic Compatibility), 200/14/EC (Noise
Emission)
4. Engine Manufacturer : ********
Engine Type :
Gross Power :
Net Power :
**********
*** kW / **** rpm (SAE J1995)
*** kW / **** rpm (SAE J1349)
5. Noise level (Noise Emission Directive 2000/14/EC)
Certificate No :
Issue Date :
Conformity Assesment Procedure :
Notified Body Involved :
Measured Sound Power Level :
Guaranteed Sound Power Level :
**********************
DD/MM/YYYY
**********************
**********************
**********************
**********************
** dB(A)
** dB(A)
6. EMC Certification (EMC Directive 2004/108/EC)
Certificate No :
Issued Date :
Notified Body Involved :
Standard(s) :
*********
DD/MM/YYYY
************
*****************
*******
7. Remarks
J. C. JUNG
MANAGING DIRECTOR
Place and date of issue :
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0-4
TABLE TO ENTER SERIAL NO. AND DISTRIBUTOR
Machine Serial No.
Engine Serial No.
Manufacturing year
Manufacturer
Address
Distributor for U.S.A
Address
Distributor for Europe
Address
Dealer
Address
Hyundai Construction Equipment co., Ltd.
12th, Fl., Hyundai Bldg. 75, Yulgok-ro, Jongno-Gu,
Seoul, 03058, Korea
Hyundai Construction Equipment U.S.A, Inc
6100 Atlantic Boulevard Norcross
GA 30071
U.S.A
Hyundai Construction Equipment Europe N.V.
Vossendal 11
2240 Geel
Belgium
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0-5
SAFETY LABELS
SAFETY LABELS
7
6
PUMP SCREEN
LH CONSOLE BOX BATTERY COVER
CAB INSIDE-RH CAB INSIDE-LH
4
27
13
18 1
1212
29
37
3
10
15
16
239 316
11
9
23
30
17
36
28
8
26
22
32
51
21
24
22
538
43
14
42 42
10
39
35
SCREEN PLATE
45
16
47
46
48 9
50
34
20
41
19
49
1. LOCATION
1. LOCATION
Always keep these labels clean. If they are lost or damage, attach them again or replace them with
a new label.
1409S0SL01
1 Air cleaner filter
2 Turbocharger cover
3 Radiator cap
4 Fueling
5 Battery accident
6 High pressure hose
7 Hydraulic oil level
8 Hydraulic oil lub
9 Keep clear-rear
10 Lifting eye
11 Name plate
12 Slinging ideogram
13 Keep clear-side
14 Stay fix
15 Shearing-engine hood
16
No step-engine hood and CWT
17 Transporting
18 Low emission engine
19 Control ideogram
20
Ref operator manual-cab RH pillar
21 Hammer
22 Safety front window
23 Alternate exit
24 Air conditioner filter
26 Safety lever
27 Model name
28 Logo (ROBEX)
29 Trade mark (boom)
30 Trade mark (CWT)
31 Reduction gear grease
32 Clamp-locking
34 Service instruction
35 Lifting chart
36 Tie
37 Keep clear-boom/arm
38 Connector
39 Falling
41 Turbocharger
42 Reflecting
43 Accumulator
45 Control ideogram-dozer
46 RCV lever pattern
47 Swing bearing
48 Battery position
49 Beacom lamp
50 Fuel shut off
51 Water separator
52 MCU connector
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