Hyundai 250D-9 User manual

CONTENTS
CONTENTS
FOREWORD
FOREWORD
A message to hyundai lift truck operators ----------------------------------------------------------------------- 0-1
Introduction ------------------------------------------------------------------------------------------------------------------------ 0-2
How to use this manual ---------------------------------------------------------------------------------------------------- 0-3
EC regulation approved ----------------------------------------------------------------------------------------------------- 0-5
Safety labels ---------------------------------------------------------------------------------------------------------------------- 0-6
Guide (Direction, Serial number, Symbols) -------------------------------------------------------------------- 0-16
1. SAFETY HINTS
1. SAFETY HINTS
1. Daily inspection ------------------------------------------------------------------------------------------------------------- 1-1
2. Do's and don'ts -------------------------------------------------------------------------------------------------------------- 1-2
3. Seat belts ----------------------------------------------------------------------------------------------------------------------- 1-4
4. No riders ------------------------------------------------------------------------------------------------------------------------- 1-5
5. Pedestrians
-------------------------------------------------------------------------------------------------------------------- 1-6
6. Operator protection -------------------------------------------------------------------------------------------------------- 1-7
7. Fork safety ------------------------------------------------------------------------------------------------------------------- 1-8
8. Pinch points ---------------------------------------------------------------------------------------------------------------- 1-9
9. Travel ------------------------------------------------------------------------------------------------------------------------------- 1-10
10. Grades, ramps, slopes and inclines ----------------------------------------------------------------------------- 1-11
11. Tip over --------------------------------------------------------------------------------------------------------------------------- 1-12
12. Surface and capacity ----------------------------------------------------------------------------------------------------- 1-14
13. Parking
---------------------------------------------------------------------------------------------------------------------------- 1-15
14. Refueling ------------------------------------------------------------------------------------------------------------------------ 1-16
15. Step
--------------------------------------------------------------------------------------------------------------------------------- 1-17
16. Operator's safety rules -------------------------------------------------------------------------------------------------- 1-18
2. OPERATING HAZARDS
2. OPERATING HAZARDS
1. Loose loads -------------------------------------------------------------------------------------------------------------------- 2-1
2. Long and wide loads ----------------------------------------------------------------------------------------------------- 2-2
3. Rear swing --------------------------------------------------------------------------------------------------------------------- 2-2
4. Low overhead clearance ----------------------------------------------------------------------------------------------- 2-3
5. Fast turns and high loads ---------------------------------------------------------------------------------------------- 2-3
6. Right angle stacking ------------------------------------------------------------------------------------------------------ 2-4
7. Chain slack --------------------------------------------------------------------------------------------------------------------- 2-4
8. Pallets and skids ------------------------------------------------------------------------------------------------------------ 2-5
9. Caution for electrical lines --------------------------------------------------------------------------------------------- 2-5
10. Lifting loads -------------------------------------------------------------------------------------------------------------------- 2-6

11. Side shift ------------------------------------------------------------------------------------------------------------------------- 2-6
12. Fork positioner --------------------------------------------------------------------------------------------------------------- 2-8
13. When solid tire are equipped
---------------------------------------------------------------------------------------- 2-8
3. KNOW YOUR TRUCK
3. KNOW YOUR TRUCK
1. General locations ----------------------------------------------------------------------------------------------------------- 3-1
2. Data/safety plate and decal ------------------------------------------------------------------------------------------ 3-2
3. Cab devices ------------------------------------------------------------------------------------------------------------------- 3-4
4. Cluster ---------------------------------------------------------------------------------------------------------------------------- 3-5
5. Transmission message indicator --------------------------------------------------------------------------------- 3-27
6. Switches ------------------------------------------------------------------------------------------------------------------------- 3-30
7. Control device ---------------------------------------------------------------------------------------------------------------- 3-37
8. Air conditioner and heater --------------------------------------------------------------------------------------------- 3-41
9. Others ----------------------------------------------------------------------------------------------------------------------------- 3-43
4. OPERATOR MAINTENANCE AND CARE
4. OPERATOR MAINTENANCE AND CARE
1. Daily safety inspection --------------------------------------------------------------------------------------------------- 4-1
2. Suggestion for new truck ----------------------------------------------------------------------------------------------- 4-3
3. Fuel safety practices ------------------------------------------------------------------------------------------------------ 4-4
5. STARTING AND OPERATING PROCEDURES
5. STARTING AND OPERATING PROCEDURES
1. Before operating the truck --------------------------------------------------------------------------------------------- 5-1
2. Check before operation -------------------------------------------------------------------------------------------------- 5-2
3. Check before starting engine ---------------------------------------------------------------------------------------- 5-3
4. Seat adjustment ------------------------------------------------------------------------------------------------------------- 5-8
5. Starting from a safe condition --------------------------------------------------------------------------------------- 5-9
6. General starting and operating tips ------------------------------------------------------------------------------ 5-10
7. Starting and stopping the engine --------------------------------------------------------------------------------- 5-11
8. Warming-up operation --------------------------------------------------------------------------------------------------- 5-16
9. Levers and pedals ---------------------------------------------------------------------------------------------------------- 5-17
10. Traveling of the truck ------------------------------------------------------------------------------------------------------ 5-19
11. Operating safely ------------------------------------------------------------------------------------------------------------- 5-23
12. Load handling ---------------------------------------------------------------------------------------------------------------- 5-25
13. Shut down procedure ---------------------------------------------------------------------------------------------------- 5-31
14. Storage --------------------------------------------------------------------------------------------------------------------------- 5-32
15. Transport ------------------------------------------------------------------------------------------------------------------------- 5-33
16. Loading and unloading by crane ---------------------------------------------------------------------------------- 5-34

6. EMERGENCY STARTING AND TOWING
6. EMERGENCY STARTING AND TOWING
1. How to tow a disabled truck -------------------------------------------------------------------------------------------- 6-1
2. How to use battery jumper cables ---------------------------------------------------------------------------------- 6-3
7. PLANNED MAINTENANCE AND LUBRICATION
7. PLANNED MAINTENANCE AND LUBRICATION
1. Introduction -------------------------------------------------------------------------------------------------------------------- 7-1
2. Safe maintenance practices ---------------------------------------------------------------------------------------- 7-2
3. Instructions before maintenance --------------------------------------------------------------------------------- 7-5
4. Planned maintenance intervals ----------------------------------------------------------------------------------- 7-8
5. Maintenance chart -------------------------------------------------------------------------------------------------------- 7-13
6. How to perform planned maintenance ----------------------------------------------------------------------- 7-15
7. Service instruction ------------------------------------------------------------------------------------------------------ 7-20
8. Electrical system ---------------------------------------------------------------------------------------------------------- 7-47
9. Air conditioner and heater ---------------------------------------------------------------------------------------- 7-48
10. Replacement and check -------------------------------------------------------------------------------------------- 7-49
11. Handling truck in extremely hot places ------------------------------------------------------------------ 7-62
12. Cold weather operation --------------------------------------------------------------------------------------------- 7-63
13. Recommendation table for lubricants --------------------------------------------------------------------- 7-64
14. Fuel and lubricants ----------------------------------------------------------------------------------------------------- 7-65
8. SPECIFICATIONS
8. SPECIFICATIONS
1. Specification table ----------------------------------------------------------------------------------------------------------- 8-1
2. Specification for major components ------------------------------------------------------------------------------ 8-2
3. Tightening torque ------------------------------------------------------------------------------------------------------------ 8-6
9. TROUBLESHOOTING
9. TROUBLESHOOTING
1. Engine system ---------------------------------------------------------------------------------------------------------------- 9-1
2. Electrical system ------------------------------------------------------------------------------------------------------------- 9-2
3. Torque flow system --------------------------------------------------------------------------------------------------------- 9-3
4. Steering system -------------------------------------------------------------------------------------------------------------- 9-7
5. Brake system ------------------------------------------------------------------------------------------------------------------ 9-8
6. Hydraulic system ------------------------------------------------------------------------------------------------------------ 9-9
7. Mast and fork ------------------------------------------------------------------------------------------------------------------ 9-10
10. TESTING AND ADJUSTING
10. TESTING AND ADJUSTING
1. Engine system ---------------------------------------------------------------------------------------------------------------- 10-1
2. Drive system ------------------------------------------------------------------------------------------------------------------- 10-4
3. Travel system ------------------------------------------------------------------------------------------------------------------- 10-6
4. Steering system -------------------------------------------------------------------------------------------------------------- 10-7

0-1
Lift trucks are specialized for machines with unique operating characteristics, designed to perform a
specific job. Their function and operation are not like a car or ordinary truck. They required specific
instructions and rules for safe operation and maintenance.
Safe operation of lift trucks is of primary importance to HYUNDAI.
Our experience with lift truck accidents has shown that when accidents happen and people are killed or
injured, the causes are:
·
Operator not properly trained
Operator not properly trained
·
Operator not experienced with lift truck operation
Operator not experienced with lift truck operation
·
Basic safety rules not followed
Basic safety rules not followed
·
Lift truck not maintained in safe operating condition
Lift truck not maintained in safe operating condition
For these reasons, HYUNDAI wants you to know about the safe operation and correct maintenance of
your lift truck.
This manual is designed to help you operate your lift truck safely.
This manual shows and tells you about safety inspections and the important general safety rules and
hazards of lift truck operation. It describes the special components and features of the truck and
explains their function. The correct operating procedures are shown and explained. Illustrations and
important safety messages are included for clear understanding. A section on maintenance and
lubrication is included for the lift truck mechanic.
The operator's manual is not a training manual. It is a guide to help trained and authorized operators
safety operate their lift truck by emphasizing and illustrating the correct procedures. However, it cannot
cover every possible situation that may result in an accident. You must watch for hazards in your work
areas and avoid or correct them. It is important that you know and understand the information in this
manual and that you know and follow your company safety rules!
Be sure that your equipment is maintained in a safe condition. Do not operate a damaged or
malfunctioning truck. Practice safe operation every time you use your lift truck. Let's join together to set
high standards in safety.
Remember, before you start operating this lift truck, be sure you understand all driving procedures. It is
your responsibility, and it is important to you and your family, to operate your lift truck safely and
efficiently.
Be aware that the Federal Occupational Safety and Health Act (OSHA) and state laws require
Be aware that the Federal Occupational Safety and Health Act (OSHA) and state laws require
that operators be completely trained in the safe operation of lift trucks; It is also an (OSHA)
that operators be completely trained in the safe operation of lift trucks; It is also an (OSHA)
requirement that a machine inspection be performed before every shift. If you need training in
requirement that a machine inspection be performed before every shift. If you need training in
operating or inspecting your lift truck, ask your supervisor.
operating or inspecting your lift truck, ask your supervisor.
HYUNDAI lift trucks are built to take hard work, but not abuse. They are built to be dependable, but they
are only safe and efficient as the operator and the persons responsible for maintaining them. Do not
make any repairs to this truck unless you have been trained in safe lift truck repair procedures and are
authorized by your employer.
This manual describes procedures for operation, handling, lubrication, maintenance, checking and
adjustment. It will help the operator realize peak performance through effective, economical and safe
machine operation.
A MESSAGE TO HYUNDAI LIFT TRUCK OPERATORS
A MESSAGE TO HYUNDAI LIFT TRUCK OPERATORS

0-2
HYUNDAI welcomes you to the growing group of professionals who own, operate and maintain
HYUNDAI lift trucks. We take pride in the long tradition of quality products and superior value the
HYUNDAI name represents. This manual familiarizes you with safety, operating, and maintenance
information about your new lift truck. It has been specially prepared to help you use and maintain your
HYUNDAI lift truck in a safe and correct manner.
Your HYUNDAI lift truck has been designed and built to be as safe and efficient as today's technology
can make it. As manufactured, for some models, it meets all the applicable mandatory requirements of
ANSI B56.1-1988 Safety Standard for Powered Industrial Trucks. Some trucks are also furnished with
equipment to help you operate safely; for example, load back rest, parking brake and horn are standard
equipment.
Safe, productive operation of a lift truck requires both skill and knowledge on the part of the operator.
The operator must know, understand, and practice the safety rules and safe driving and load handling
techniques described in this manual. To develop the skill required, the operator must become familiar
with the construction and features of the lift truck and how they function, the operator must understand
its capabilities and limitations, and see that it is kept in a safe condition.
Routine Servicing and Maintenance
Routine Servicing and Maintenance
Regular maintenance and care of your lift truck are not only important for economy and utilization
reasons; it is essential for your safety. A faulty lift truck is a potential source of danger to the operator,
and to other personnel working near it. As with all quality equipment, keep your lift truck in good
operating condition by following the recommended schedule of maintenance.
Operator Daily Inspection - Safety and Operating Checks
Operator Daily Inspection - Safety and Operating Checks
A lift truck should always be examined by the operator, before driving, to be sure it is safe to operate.
The importance of this procedure is emphasized in this manual with a brief illustrated review and later
with more detailed instructions. HYUNDAI dealers can supply copies of a helpful Drivers Daily
Checklist. It is an OSHA requirement.
Planned Maintenance
Planned Maintenance
In addition to the daily operator inspection, HYUNDAI recommends that a planned maintenance(PM)
and safety inspection program be performed by a trained and authorized mechanic on a regular basis.
The PM will provide an opportunity to make a thorough inspection of the safety and operating condition
of your lift truck. Necessary adjustments and repairs can be done during the PM, which will increase
the lift or components lifecycle and reduce unscheduled downtime and increase safety. The PM can be
scheduled to meet your particular application and lift truck usage.
The procedures for a periodic planned maintenance program that covers inspections, operational
checks, cleaning, lubrication, and minor adjustments are outlined in this manual. Your HYUNDAI dealer
is prepared to help you with a Planned Maintenance Program by trained service personnel who know
your lift truck and can keep it operating safely and efficiently.
Service Manual
Service Manual
In-depth service information for trained service personnel is found in Service Manual.
INTRODUCTION
INTRODUCTION

0-3
This manual is a digest of essential information about the safe operation, the features and functions and
explains how to maintain your lift truck. This manual is organized into nine major parts:
Section 1. Safety hints,
Section 1. Safety hints, reviews and illustrates accepted practices for safe operation of a lift truck.
Section 2. Operating Hazards,
Section 2. Operating Hazards, warns of conditions that could cause damage to the truck or injury to
the operator or other personnel.
Section 3. Know Your Truck,
Section 3. Know Your Truck, describes the major operating components, systems, controls, and other
features of your truck and tells how they function.
Section 4. Operator Maintenance and Care,
Section 4. Operator Maintenance and Care, presents details on how to perform the operator's daily
safety inspection and refuel the lift truck.
Section 5. Starting and Operating Procedures,
Section 5. Starting and Operating Procedures, discusses specific instructions on the safe, efficient
operation of your lift truck.
Section 6. Emergency Starting and Towing,
Section 6. Emergency Starting and Towing, gives instructions for towing your truck in an emergency
and for using battery jumper cables to start your truck in an emergency.
Section 7. Planned Maintenance and Lubrication
Section 7. Planned Maintenance and Lubrication
,
, describes the PM (Planed Maintenance) program.
Section 8. Specifications,
Section 8. Specifications, provides reference information and data on features, components, and
maintenance items.
Section 9. Troubleshooting,
Section 9. Troubleshooting, provides trouble symptoms, causes and methods of remedy.
Section10. Testing and Adjusting,
Section10. Testing and Adjusting, gives instructions for testing and adjusting.
※
The descriptions and specifications included in this manual were in effect at the time of printing.
The descriptions and specifications included in this manual were in effect at the time of printing.
HYUNDAI reserves the right to make improvements and changes in specifications or design, without
notice and without incurring obligation. Please check with your authorized HYUNDAI dealer for
information on possible updates or revisions.
The examples, illustrations, and explanations in this manual should help you improve your skill and
knowledge as a professional lift truck operator and take full advantage of the capabilities and safety
features of your new lift truck.
The first section of the manual is devoted to a review, with illustrations and brief messages, of general
safety rules and the major operating hazards you can encounter while operating a lift truck. Next, you
will find description's of the components of your specific lift truck model and how the instruments,
gauges, and controls operate. Then, you will find a discussion of safe and efficient operating
procedures, followed by instruction's on how to tow a disabled lift truck. The later sections of the
manual are devoted to maintenance and truck specifications.
Take time to carefully read the
Know Your Truck
Know Your Truck section. By acquiring a good basic understanding of
your truck's features, and how they function, you are better prepared to operate it both efficiently and
safely.
In
Planned Maintenance,
Planned Maintenance, you will find essential information for correct servicing and periodic
maintenance of your truck, including charts with recommended maintenance intervals and component
capacities. Carefully follow these instructions and procedures.
Each major section has its own table of contents, so that you can find the various topics more easily.
HOW TO USE THIS MANUAL
HOW TO USE THIS MANUAL

0-4
We urge you to first carefully read the manual from cover to cover. Take time to read and understand
the information on general safety rules and operating hazards. Acquaint yourself with the various
procedures in this manual. Understand how all gauges, indicator lights, and controls function. Please
contact your authorized HYUNDAI dealer for the answers to any questions you may have about your lift
truck's features, operation, or manuals.
Operate your lift truck safely; careful driving is your responsibility.
Drive defensively and think about the safety of people who are working nearby. Know your truck's
capabilities and limitations. Follow all instructions in this manual, including all symbols ( ) and
messages to avoid damage to your lift truck or the possibility of any harm to yourself or others.
This manual is intended to be a permanently attached part of your lift truck. Keep it on the truck as a
ready reference for anyone who may drive or service it. If the truck you operate is not equipped with a
manual, ask your supervisor to obtain one and have it attached to the truck. And, remember, your
HYUNDAI dealer is pleased to answer any questions about the operation and maintenance of your lift
truck and will provide you with additional information should you require it.
※
Illustrations may differ from your truck, but they are applicable to your truck.
Illustrations may differ from your truck, but they are applicable to your truck.
※

0-5
· Noise level (2000/14/EC and EN 12053) are as followings.
· The value of vibrations transmitted by the operator's seat are lower than standard value of
(2005/88/EC)
EC REGULATION APPROVED
EC REGULATION APPROVED
Model
LWA(EU only) LPA
250D-9 108 dB 76 dB

VIEW RADIATOR TOP CABIN RCV LEVER DASHBOARD COVER VIEW B-B
A
B
B
CABIN INSIDE - RH CABIN INSIDE - LH
VIEW A CONSOLE BOX
4
4
2
1
3
13
5
2
1
3
41
1
8
26 28 27 30 31 11
33
35
35383534 6 7
34 35
21 23 18
20
918 12 24 19 10 25 18 37
20
12
4
4
18
16 17
32
37
39
0-6
1 Logo (HYUNDAI)
2 Warning-mast
3 Hand caution
4 Hook
5 Fan
6 Radiator cap
7 Temperature
8 Start key
9 Hydraulic oil
10 Diesel fuel
11 Operator safety
12 Engine wash
13 Start warning
16 Fork positioner-LH
17 Fork positioner-RH
18 Tire air pressure
19 Noise
20 Model name
21 Tilt cabin warning (Up/Down)
23 Tilt cabin warning
24 Brake cooling oil
25 TCU connector
26 Fire extinguisher
27 Hammer
28 Starting procedure
29 Load capacity
30 Safety instruction (OPSS)
31 Air compressor - cabin
32 Air compressor - tank
33 Accumulator
34 Safety work
35 Safety work
37 Wheel nuts
38 DEF/AdBlue®
39 SCR
41 Name plate
250D9OM101-1
1. LOCATION
1. LOCATION
Always keep these labels clean. If they are lost or damaged, attach them again or replace them with
new labels.
SAFETY LABELS
SAFETY LABELS

0-7
WARNING-MAST
WARNING-MAST (ltem 2)
This warning label is positioned on the both
side of the mast.
Never stand or work under the raised
Never stand or work under the raised
forks even if the hydraulic safety lock
forks even if the hydraulic safety lock
lever is applied.
lever is applied.
In case of working under the forks, it is
In case of working under the forks, it is
essential to support the carriage with
essential to support the carriage with
blocks.
blocks.
1)
1)
TEMPERATURE
TEMPERATURE (Item 7)
This warning label is positioned on the top
side of engine hood over the radiator.
Coolant must be checked as specified in
Coolant must be checked as specified in
the maintenance chart.
the maintenance chart.
2)
2)
25L7A0OM10
RADIATOR CAP
RADIATOR CAP (ltem 6)
This warning label is positioned on the top
side of the engine hood to warn the danger
or injury due to hot water which can be
spotted out from the radiator when operning
the radiator cap.
Never open the filler cap while engine
Never open the filler cap while engine
running or at high coolant temperature.
running or at high coolant temperature.
93HS-00110
3)
3)
93HS-00110
25L7A0OM06
2. DESCRIPTION
2. DESCRIPTION
There are several specific warning labels on this machine please become familiarized with all
warning labels.
Replace any safety label that is damaged, or missing.

0-8
HAND CAUTION
HAND CAUTION (Item 3)
This warning label is positioned on the
bottom side of mast.
It warns of the danger of injury from
It warns of the danger of injury from
movement bet w e e n r a i l s , c h a i n s ,
movement between rails, chains,
sheaves, fork carriage, and other parts of
sheaves, fork carriage, and other parts of
the mast assembly. Do not climb on or
the mast assembly. Do not climb on or
reach into the mast. Personal injury will
reach into the mast. Personal injury will
result if any part of your body is put
result if any part of your body is put
between moving parts of the mast.
between moving parts of the mast.
4)
4)
TIRE AIR PRESSURE
TIRE AIR PRESSURE (Item 18)
This label is positioned on near the front
and rear fender. (2 places of left and right
respective-ly)
Ti re pres sure mu st be che cked in
Tire pressure must be checked in
accordance with the maintenance chart.
accordance with the maintenance chart.
Refer to page 5-3 for the regulated tire
Refer to page 5-3 for the regulated tire
air pressure (A and B).
air pressure (A and B).
92AT-00830
kgf/cm
A
PSI
B
5)
25L7A0OM08
HOOK
HOOK (Item 4)
This warning label is positioned on the
lifting bracket of the upper counterweight (2
places respectively) and the top side of
mast.
Refer to page 5-34 for safe loading
Refer to page 5-34 for safe loading
procedures.
procedures.
92FT-40640
6)
6)
180D7EOM102
92HV-00620
FAN
FAN (ltem 5)
This warning label is positioned on the top
side of the radiator.
It warns of the danger or injury from
It warns of the danger or injury from
spinning fan blades when the engine is
spinning fan blades when the engine is
running. Be sure that you keep your
running. Be sure that you keep your
hands, fingers, arms, and clothing away
hands, fingers, arms, and clothing away
from a spinning fan. Don't stand in line
from a spinning fan. Don't stand in line
with a spinning fan. Fan blades can
with a spinning fan. Fan blades can
break at excessively high RPM and be
break at excessively high RPM and be
thrown out of the engine compartment.
thrown out of the engine compartment.
7)
7)
93HS-00120
93HS-00120

0-9
SAFETY INSTRUCTION
SAFETY INSTRUCTION (Item 30)
This warning label is positioned on the left
window of cabin inside if the truck is for
USA or equipped with *
OPSS.
OPSS.
This forklift is equipped with an operator
This forklift is equipped with an operator
existence sensing system per ISO 3691.
existence sensing system per ISO 3691.
Power travel movement of the truck shall
be possible only if the operator is in the
normal operating position. Transmission
will automatically shift to neutral upon the
exiting of the operator.
The gear selector lever must be cycled
through neutral with the operator in the
normal operating position to regain
powered direction control.
Control of mast tilting, lifting and lowering
is not possible through operation of the
appropriate control when the operator is
not in the normal position.
Please review this manual for safe
Please review this manual for safe
operation of forklift.
operation of forklift.
92FT-00241
G
This forklift equipped with an operator existence sensingsing
system per ISO 3691
Please review Operator's manual for safe operation of forklift.
Power travel movement of the truck shall be possible only if the
operator is in the normal operating position. Transmission will
automatically shift to neutral upon the exiting of the operator.
The Forward/Reverse lever must be cycled through neutral with
the operator in the normal operating position to regain powered
directional control.
Control of mast tilting, lifting and lowering is not possible through
operation of the appropriate control when the operator is not
in the normal position. G
SAFETY INSTRUCTIONS
8)
8)
(1)
(2)
(3)
※
92FT-00241
TCU CONNECTOR
TCU CONNECTOR (Item 25)
This warning label is located on the right
side frame.
Please separate the connector from
Please separate the connector from
TCU, MCU and ECM before weldng.
TCU, MCU and ECM before weldng.
9)
9)
※
92HV-40281
Truck for USA or equipped with *OPSS.
*OPSS : Operator Presence Sensing System
WHEEL NUTS
WHEEL NUTS (Item 37)
This warning label is positioned on the both
top side of front fender.
Always completely deflate the tire first
Always completely deflate the tire first
before attempting to loosen out the
before attempting to loosen out the
wheel nuts.
wheel nuts.
92HV-40810
⮁թ✙ෝ⣡ʑᱥၹ᜽┡ᯕᨕŖʑᦶᮥ༉ࢱᱽÑ⦹ᝎ᜽᪅
Always completely deflate the tire first before attempting
Always completely deflate the tire first before attempting
to loosen out the wheel nuts.
to loosen out the wheel nuts.
10)
10)
92HV-40810

0-10
OPERATOR SAFETY
OPERATOR SAFETY (item 11)
This warning label is positioned on the front
left stay of the cabin inside.
Refer to operator's manual in detail.
Always buckle up the seat belt for safety
operation.
When the operator get off the machine,
always turn the parking brake switch ON
position so that the truck can keep with
stopping condition.
The people should not pass through under
forks and other attachments which are
lifted or being lifted.
Do not jump down from the machine. It
can be caused that the operator have
severe injury or death in the event of a tip
over.
Outstretch the legs as widely as possible
and grasp firmly the steering handle.
Lean the body to the opposite direction in
order to avoid severe injury or death when
the truck is tipped over.
Refer to page 3-3 for details.
Refer to page 3-3 for details.
1
2
3
4
5
6
7
25L7AOM09-1
(1)
(2)
(3)
(4)
(5)
(6)
(7)
※
START PROCEDURE
START PROCEDURE (item 28)
This warning label is located on the right
window of the cabin inside.
The fuel transfer pump is self-priming.
When the keyswitch is in ON position, the
fuel transfer pump operates for 30
seconds and then shuts off.
This fuel lift pump automatically forces
the air out of the low pressure side of the
fuel system from the air bleed fitting to
fuel return line.
This feature can be used to check the
operation of lift pump and to fill the low
pressure side fuel system after the
services.
Start Procedure
Start Procedure
1.The fuel transfer pump is self-priming.
When the Keyswitch is in ON position, the fuel transfer pump
operates for 30 seconds & then shuts off.
.This fuel lift pump automatically forces the air out of the low
pressure side of the fuel system from the air bleed fitting
to fuel return line.
.This feature can be used to check the operation of lift pump
and to fill the low pressure side fuel system after the services.
.Air grid heater operates depending on ambient temperature.
3. Start cranking.
If necessary or the engine would not start, 30 seconds lift
pump cycle can be repeated until air is purged from low
pressure side of fuel system.
2. Wait until the self-priming is completed.
4. Re-cranking.
5. If the engine still would not start,
please contact the nearest HYUNDAI or Cummins dealers.
12)
12)
91LB-11170
11)
11)
Air grid heater operates depending on ambient temperature.
Wait until the self-priming is completed.
Start cranking.
If necessary or the engine would not start, 30 seconds lift pump cycle can be repeated until air is
purged from low pressure side of fuel system.
Re-cranking.
If the engine still would not start, please contact the nearest HYUNDAI or Cummins dealers.
(1)
(2)
(3)
(4)
(5)
①
②
③

0-11
Warnings before leaving the operator seat.
- Be sure to lower the attachment to the ground.
- Apply the parking brake.
Cautions before starting or operating the truck.
- Put the gear selector lever in the neutral.
- Apply the brake.
- Read this operator's manual carefully.
TILT CABIN WARNING
TILT CABIN WARNING (Item 21)
This warning label is positioned on the left
side of frame.
92FT-40720
92FT-40720
When tilting cab for service, the cab MUST
BE FULLY EXTENDED UP or DOWN.
To raise cab, depress switch down until
fully raised.
To lower cab, depress switch down until
fully lowered.
To prevent cab from lowering
To prevent cab from lowering
unexpectedly,
unexpectedly,
do not change the hand
do not change the hand
pump lever manually when opening
pump lever manually when opening
cab.
cab.
Refer to page 3-32 for tilt switch.
Refer to page 3-32 for tilt switch.
START WARNING
START WARNING (Item 13)
This warning label is positioned on the
middle side of dashboard cover.
Start key switch after 5~6 seconds from
Start key switch after 5~6 seconds from
ON position. It needs approx 5~6
ON position. It needs approx 5~6
seconds to set correct position of throttle.
seconds to set correct position of throttle.
13)
13)
※
(1)
(2)
92AD-00920
P
5 6’
~
I
50DEFW55
TILT CABIN WARNING
TILT CABIN WARNING (Item 23)
This warning label is positioned on the left
side of frame.
Refer to page 7-17 f or safe tilting
Refer to page 7-17 for safe tilting
procedure.
procedure.
15)
15)
50D7EFW04
14)
14)
1.
2.
※

0-12
NOISE
NOISE (Item 19)
This warning label is located on the right
side of engine hood.
18)
18)
92FT-00350
AIR COMPRESSOR-CABIN
AIR COMPRESSOR-CABIN (Item 31)
This warning label is positioned on the left
window of cabin inside.
Park on a flat place to use the air
compressor.
Be sure the engine working during the
use of air compressor. After the use,
make sure the compressor switch off.
During the operation, do not use the other
electrical devices (air conditioner, lights,
stereo etc.)
Bleed the air breather.
After the use, completely drain the water
and the air inside the air tank.
Do not change the setting of the operating
switch or the harness.
Do not touch the cabin tilting cylinder
head during the operation.
91FT-13320
2. Be sure the engine working during the use of air compressor,
1. Park on a flat place to use the air compressor.
3. During the operation, do not use the other electrical devices
5. After the use, completely drain the water and the air inside the air tank.
4. Lower the air breather.
7. Do not touch the cylinder head during the operation.
6. Do not change the setting of the operating switch or the harness.
After the use, make sure the compressor switch off.
ఐFor details, please refer to the operator's manual.
(air conditioner, lights, stereo etc.)
16)
16)
91FT-13320
(1)
(2)
(3)
(4)
(5)
(6)
(7)
ENGINE WASH
ENGINE WASH (Item 12)
This warning label is located on the both
side of engine hood.
Don't wash the engine room.
Don't wash the engine room.
92HN-00261
ENGINE WASH
17)
17)
92HN-00261

0-13
DIESEL FUEL
DIESEL FUEL (Item 10)
This warning label is positioned on the right
side of the side cover.
Fill only the diesel fuel.
Fill only the diesel fuel.
Do not fill the gasoline.
Do not fill the gasoline.
19)
19)
※
※
͵
͵
92AF-00320
HYDRAULIC OIL
HYDRAULIC OIL (Item 9)
This warning label is positioned on the left
side of the frame.
Fill only the hydraulic oil.
Fill only the hydraulic oil.
Do not fill the diesel fuel.
Do not fill the diesel fuel.
20)
20)
※
※
92AF-00310
ACCUMULATOR
ACCUMULATOR (item 33)
This warning label is positioned on the
accumulator of the solenoid valve.
The accumulator is filled with high-
The accumulator is filled with high-
pressure nitrogen gas, and it is
pressure nitrogen gas, and it is
extremely dangerous if it is handled in
extremely dangerous if it is handled in
the wrong way. Always observe the
the wrong way. Always observe the
following precautions.
following precautions.
Never make any hole in the accumulator
Never make any hole in the accumulator
expose it to flame or fire.
expose it to flame or fire.
Do not weld anything to the accumulator.
Do not weld anything to the accumulator.
When carrying out disassembly or
When carrying out disassembly or
maintenance of the accumulator, or
maintenance of the accumulator, or
when disposing of the accumulator, it is
when disposing of the accumulator, it is
necessary to release the gas from the
necessary to release the gas from the
accumulator. A special air bleed valve is
accumulator. A special air bleed valve is
necessary for this operation, so please
necessary for this operation, so please
contact your Hyundai distributor.
contact your Hyundai distributor.
21)
21)
※
※
1107A0FW46

0-14
DEF / ADBLUE®
DEF / ADBLUE® (Item 38)
This label is positioned on the DEF /
AdBlue® tank of the right side frame.
Fill the DEF / AdBlue® only.
Fill the DEF / AdBlue® only.
Never use diesel oil.
Never use diesel oil.
22)
22)
※
※
92HS-00121
(Diesel Exhaust Fluid)
(Diesel Exhaust Fluid)
92HS-00121
AIR COMPRESSOR-TANK
AIR COMPRESSOR-TANK (Item 32)
This label is positioned on the top side of
the air tank.
Do not touch the cylinder head during the
Do not touch the cylinder head during the
operation or it may cause severe burn.
operation or it may cause severe burn.
23)
23)
91Q4-13300
91Q4-13300
BRAKE COOLING OIL
BRAKE COOLING OIL (Item 24)
This label is positioned on the right side of
the side cover.
Fill only the hydraulic oil + LUBRIZOL
Fill only the hydraulic oil + LUBRIZOL
LZ9990A only.
LZ9990A only.
Never use others oil.
Never use others oil.
24)
24)
※
※
BRAKE COOLING OIL
BRAKE COOLING OIL
92FT-40810
92FT-40810

0-15
HAMMER
HAMMER (Item 27)
This label is located on the rear right side of
the cabin inside.
The rear window serves as an alternate
The rear window serves as an alternate
exit.
exit.
To remove rear window, pull the ring and
To remove rear window, pull the ring and
push out the glass.
push out the glass.
25)
25)
※
※
91Q6-07280
91Q6-07280
91Q6-07280
SCR
SCR (Item 39)
This label is located on the left side of the
frame
Do not touch the aftertreatment device or
Do not touch the aftertreatment device or
it may cause severe burn. When the
it may cause severe burn. When the
engine is running or immediately after
engine is running or immediately after
engine shut down.
engine shut down.
SCR : Selective Catalytic Reduction
SCR : Selective Catalytic Reduction
FIRE EXTINGUISHER
FIRE EXTINGUISHER (Item 26)
This label is located on the right stay of the
cabin inside.
Read and understand the instructions
Read and understand the instructions
adhered decal on the fire extinguisher.
adhered decal on the fire extinguisher.
26)
26)
※
27)
27)
※
91
91B
1-0160
1-01600
92HV-00170
91B1-01600

0-16
The directions of this truck indicate forward,
backward, right and left when truck is in the
travelling direction.
Left Right
Rear
Front
250D9OM01
Inform following when you order parts or the truck is out of order.
TRUCK SERIAL NUMBER
It's shown on front of the right side frame.
1)
250D9SM02
ENGINE SERIAL NUMBER
The numbers are located on the engine name
plate.
2)
250D9FW03
GUIDE
GUIDE
1. DIRECTION
1. DIRECTION
2. SERIAL NUMBER
2. SERIAL NUMBER
Important safety hint.
Important safety hint.
It indicates matters which can cause the great loss on the machine or the surroundings.
It indicates matters which can cause the great loss on the machine or the surroundings.
It indicates the useful information for operator.
It indicates the useful information for operator.
3. SYMBOLS
3. SYMBOLS
※

1-1
At the beginning of each shift, inspect your
truck and fill out a check, maintenance and
lubrication table.
Check for damage and maintenance problems.
Have repairs made before you operate the truck.
Do not make repairs yourself. Lift truck
mechanics are trained professionals. They
know how to make repairs safe.
1. GENERAL SAFETY RULES
1. GENERAL SAFETY RULES
1. DAILY INSPECTION
1. DAILY INSPECTION
250D9OM02