IBE FSM750 User manual

Instruction Manual for French Stick Moulder FSM750
www.allaboutbakery.com.au 1
INSTRUCTION
MANUAL

Instruction Manual for French Stick Moulder FSM750
www.allaboutbakery.com.au 2
FRENCH STICK
MOULDER
MODEL: FSM750
Contents
1. General Information:
1- Documentation supplied
2- Contact details
3- Use of this manual
4- Intellectual property rights
5- Warranty terms and conditions
6- Machine specifications
7- Machine identification details
8- Main components of the machine
9- Safeguards
2. Transport and Installation:
1- Transport
2- Installation
3- Testing & Safeguards
3. Machine Operation:
1- Intended operation
2- Control components
3- Sheeter operation
4. Cleaning & Maintenance:
1- Cleaning
2- Maintenance
3- Spare parts list

Instruction Manual for French Stick Moulder FSM750
www.allaboutbakery.com.au 3
4- Exploded parts drawings
5- Electrical diagrams
1. General Information:
1.1 Documentation supplied
•Instruction manual
•Spare parts list
•Wiring diagrams
1.2 Contact Details
International Bakery Equipment Pty Ltd (I.B.E.)
Address:
20 Brewer Street
CLONTARF QLD 4019
Australia
Phone:
1300 099 011 or [phone]
E-Mail:
[email protected]
Web:
www.allaboutbakery.com.au

Instruction Manual for French Stick Moulder FSM750
www.allaboutbakery.com.au 4
1.3 Use of this Manual
Please read carefully the information supplied in this manual before installing, operating or
carrying out maintenance on this machine.
This manual must be kept in good condition and stored where it can be easily found when
required.
1.4 Intellectual Property Rights
This manual contains copyright information. All rights are reserved. No part of this manual
can be reproduced or photocopied without prior written permission of International Bakery
Equipment Pty Ltd. Permission to use this documentation has only been given to the
customer who this manual has been supplied as part of the machine’s equipment and only for
the purpose of installation, operation and maintenance of the machine to which the manual
refers.
International Bakery Equipment Pty Ltd declares that the information contained herein is in
accordance with the technical and safety specifications of the machine to which the manual
refers. International Bakery Equipment Pty Ltd will not be held responsible for direct or
indirect damage or injury to people or objects resulting from the misuse of this
documentation or the machine for which it has been intended.
The manufacturer reserves the right to introduce technical modifications or improvements
both to the documentation and to the machines without prior notice. The information
contained herein refers in particular to the machine specified in section 1.7 “Machine
identification details “.

Instruction Manual for French Stick Moulder FSM750
www.allaboutbakery.com.au 5
1.5 Warranty Terms and Conditions
•Warranty becomes effective from date of delivery.
•Warranty claims may be made by telephone, letter, email or fax.
However all verbal claims must be confirmed in writing. I.B.E. Pty Ltd Reserves the
right to require return of all claimed defective parts.
•I.B.E. Pty Ltd will ship the part(s) in an expeditious manner as requested.
•Mechanical and Electrical parts are warranted for a period of 12 months from date of
delivery.
•During the first 12 months, I.B.E. Pty Ltd will reimburse the Authorized Agent or
Purchaser for the cost of reasonable labour during normal working hours, 8.00a.m. –
5.00p.m., to remove the failed part(s) and install the replacement(s). After 12 months all
charges will be the Purchasers responsibility.
•After the initial 12 months warranty, any replacement parts are warranted for 3 months
excluding labour.
•This Warranty may not be changed or modified and is not subject to any other Warranty
expressed or implied by any other Agent, Dealer or Distributor unless approved in writing
by I.B.E. Pty Ltd in advance of any claim being filed. This Warranty gives you specific
legal rights which vary from State to State.
Note:
I.B.E. Pty Ltd reserves the right to make the final decision on all Warranty coverage
questions. The decision of the Company is final.
What is covered under this Warranty:
•Parts that fail due to defects in material workmanship.
•Parts that fail due to faulty assembly by I.B.E. Pty Ltd
•Parts that fail due to improper set-up by I.B.E. Pty Ltd
What is not covered under this Warranty:
•Parts that fail due to improper usage or overloading of the machine.
•Parts that fail due to lack of maintenance.
•Parts that fail due to abuse, misuse or modification.

Instruction Manual for French Stick Moulder FSM750
www.allaboutbakery.com.au 6
•Mixer attachments - Bowl, whisk, beater and/or hook.
•Normal wear parts, such as, Conveyor belts, ‘v’ belts, ‘o’ rings and scraper and slicer
blades. The Warranty on these parts is, they will be in satisfactory operating condition at
time of delivery and initial start-up. Claims in such parts must be made immediately.
•Loss of time, potential revenue and/or profits.
•Personal injury or property damage resulting from the operation of the machine.
1.6 Specifications
Crate Dimensions:
Length (cm)
Width (cm)
Height (cm)
Weight (Kg)
126.5
89
105
250
Machine Specifications
Model
Motor
H.P.
Dimensions
Weight
Kg
(Net)
L
cm
W
cm
H
cm
FSM750
1
970
820
1570
210
Power Supply Details:
Three Phase, 10amp 4-pin plug top (supplied)
Note:
The Manufacturer will not be Liable for electrical defects, breakdowns or
malfunctioning of the machine for the non compliance with the power supply stated.

Instruction Manual for French Stick Moulder FSM750
www.allaboutbakery.com.au 7
1.7 Machine Identification Details
Type: French Stick Moulder
Model: FSM750
Position of Serial Number Identification Plate (Fig 1.1)
Fig 1.1
Serial number
Identification
plate

Instruction Manual for French Stick Moulder FSM750
www.allaboutbakery.com.au 8
Note:
When requesting spare parts please state the serial number found on the serial number
identification plate.
1.8 Main Machine Components
In-feed roller
gap Control
Forming belt
Moulding
Pressure
control

Instruction Manual for French Stick Moulder FSM750
www.allaboutbakery.com.au 9
Fig1.2 Main Machine Components
1.9 Safeguards
This machine has been fitted with safeguards to ensure safe operation of this machine, in
accordance please ensure the following;
•Do not place foreign objects on or under the belts.
Out Feed
Table
Emergency
Stop Switch
Dough in-feed
chute
Out feed
chute
On/Start
Button

Instruction Manual for French Stick Moulder FSM750
www.allaboutbakery.com.au 10
•Ensure training in the safe operation of this machine is carried out with all operators.
•Do not wear loose clothing, ties, chains, or watches that could get caught into the
moving parts of the machine.
•Ensure safeguards are in operable order before using the machine on a daily basis.
•Tampering with the safety devices creates hazards for the machine operator, for which
International Bakery Equipment Pty Ltd or its agents will not be liable.
Note:
In the event that one or more of the safe guards do not operate or fail contact your
supplier immediately. DO NOT OPERATE THE MACHINE.
Tampering with or modifying the machine will void warranty.
Emergency Stop Button.
The machine is equipped with a red emergency stop button located on the left panel of the
machine and allows the operator to stop the machine in case of emergency see Fig 1.2
Limit switched in-feed chute.
The in-feed chute of the machine is fitted with a limit switch, when the in-feed chute is
pressed down the machine will stop immediately; the green start button must be pressed for
the machine to operate again. (Fig 1.3)
Fig1.3 In-feed chute in operating position
2. Transport and Installation:
2.1 Transport
The instructions given in this section must be carefully followed when transporting the
machine. This operation may include but is not limited to the following:

Instruction Manual for French Stick Moulder FSM750
www.allaboutbakery.com.au 11
•Storage of the machine
•Installation of the machine
•The machine comes supplied in a secure packing crate which needs to be handled with
care to protect the machine.
•When being transported the machine crate should be secure to the transporting veichcle
using approved tie down straps to avoid the machine tipping over.
•The machine should not be placed on top of other items during transport.
•When lifting the machine ensure all persons are at a safe distance.
•The forklift operator is to hold the appropriate qualifications.
•Do not climb on or place body under machine crate when it is being lifted from the
ground or transport veichcle.
•When lifting the machine crate ensure forks are spread to the maximum width of the
crate and the crate is against the cradle of the forklift.
2.2 Installation

Instruction Manual for French Stick Moulder FSM750
www.allaboutbakery.com.au 12
•Ensure transport crate and all protective packaging is removed.
•Carefully clean the machine using a damp clean cloth, removing dust on all surfaces.
•When the machine has been unpacked, check the condition of the machine. Any visible
damage indicates that the machine has been dropped or hit by something during
transport. This could lead to malfunctioning. If damage has occurred during transport it
should be attributed to the carrier and International Bakery Equipment Pty Ltd or its
agent should be informed immediately of the situation.
•Locate the moulder on a flat surface in a convenient position of the production area
where the operation of the machine is safe and accessible and lock the castors.
•Before making the electrical connections check the specifications found in section 1.6 of
this manual and ensure they match those of your electrical service.
•Make certain the electrical supply is correct and the correct breaker is in place to ensure
protection from a short circuit.
•A qualified person should correct electrical connection if required.
•Train all operators in the safe operation of this machine.
2.3 Testing the safeguards
Before starting the machine, the safety devices should be checked according to the
following procedure:
•Correct operation of the in-feed chute limit switch (Fig 1.3, page.9);
While the machine is operating press down on the front of the in-feed chute, the machine
should stop immediately.
•Correct operation of the emergency stop button (Fig 1.2, page.8);
While the machine is operating, press the emergency stop button, the machine should stop
immediately.
3. Machine Operation:

Instruction Manual for French Stick Moulder FSM750
www.allaboutbakery.com.au 13
3.1 Intended Operation
This machine has been designed and manufactured for the final moulding of dough pieces for
bread baguettes’, French sticks, long rolls etc with the use of two rollers to express the air from
the dough piece, pressure belts to form the dough into a cylinder and moulding belts to give the
desired length of the final product and to seal the seam.
This machine has been designed and built to operate indoors.
3.2 Control Components

Instruction Manual for French Stick Moulder FSM750
www.allaboutbakery.com.au 14
Fig 3.1 FSM-750 Control Components
3.3 French Stick Moulder Operation
Location
Description
Operation Performed
a
On Switch
When the green switch is pressed the power is turned on.
b
Emergency
stop
Button
When pressed it stops the machine completely.
c
In-feed gap
Control wheel
Adjusts the space between the in-feed rollers depending on the
size of the dough piece, this should be adjusted with the machine
running.
d
Moulding
pressure
Control wheel
Adjusts the space between the moulding belts depending on the
final length of the dough piece desired, this should be adjusted
with the machine running.
a.
b.
c.
d.

Instruction Manual for French Stick Moulder FSM750
www.allaboutbakery.com.au 15
These operating procedures are to be used as a guide, as every bakeries dough consistency is
different.
These steps should be used to set up the FSM750 to your specific product and by keeping
records of the settings it will assist in the day to day operation of this machine, be aware
though you may still need to fine tune the settings that you record as your dough can change
i.e. longer than normal bench rest, or a slacker dough.
•Set the in-feed gap control knob (c) to suit the dough piece.
•If the dough piece tears the rollers are to close, open rollers further until dough piece
does not tear.
•If the dough piece is too lose and the finished baked product has air holes in it the
rollers need to be brought in closer.
•Dough piece should be firm once through the rollers.
•The pressure belt which lies on the top of the top moulding belt assists in forming the
dough into the final shape prior to the dough piece dropping and going between the
moulding belts.
•Bottom dial opens and closes the gap between the moulding belts.
•These belts determine the final length of the product and helps seal the seam of the
product.
•If your product is too long open the gap wider.
•If your product is too short the gap should be brought in closer.
4. Cleaning &Maintanance:

Instruction Manual for French Stick Moulder FSM750
www.allaboutbakery.com.au 16
4.1 Cleaning
•Always turn power off at the wall and unplug machine prior to cleaning or
maintenance.
•This machine should be cleaned at the end of every day, to prevent a build up of
dough crumb and flour dust.
•Fold down upper cover.
•Clean any hard dough crumb from pressing rollers with a plastic scraper flour dust
can be removed with a brush
•Wipe over with a damp cloth ( not dripping wet)
•While cover is off the machine it can be dusted off with a brush and wiped over with a
damp cloth.
•Body of the machine can be dusted off and wiped over with a damp cloth.
•Replace upper cover.
•While cleaning the machine check for any wear on belts.
•If the machine starts operating strangely (different sound, belt slipping) during normal
operation please contact a qualified technician as soon as possible
Note:
Do not use water jets or hoses to clean this machine as excess water can damage the
machine, and the safe operation of the electrical components.
4.2 Maintenance

Instruction Manual for French Stick Moulder FSM750
www.allaboutbakery.com.au 17
It is recommended that this machine should be serviced once every 12 months by a qualified
technician to maintain hassle free operation.
If in the event the machine does not operate correctly it is recommended that you contact
your supplier to ensure a qualified technician services the machine for you.
It is not advisable to attempt any repairs without prior knowledge of the mechanical or
electrical systems used in the manufacture of this machine, use only qualified technicians.
Note:
Any attempt to modify this machine in any way will result in the warranty being
voided.
Tampering with the mechanical or electrical systems in this machine will void
warranty.
4.3 Spare Parts List

Instruction Manual for French Stick Moulder FSM750
www.allaboutbakery.com.au 18
No.
Description
No.
Description
050
Right machine wall
263
Link
07
Left machine wall
265
Cover of adjusting plate
105
Roller
278
Belt pulley
110
Roller
280
Belt pulley of motor
130
Roller
300
Sprocket
140
Roller
305
Sprocket
185
Bearing Fixing Plate
310
Sprocket
190
Bearing housing
315
Sprocket
200
Bearing housing
320
Sprocket
205
Fixing holder of adjusting
rack
325
Sprocket
208
Cover for fixing holder of
adjusting rack
335
Worm gear
210
Eccentric wheel
338
Worm
225
Adjusting rack for moulding
plate
340
Fixing holder of adjusting
rod
235
Rotary adjusting shaft
355
Fixing holder of rotary shaft
240
Fixing shaft of machine
body
360
Rotary shaft
245
Fixing shaft of machine
body
365
Rotary shaft
250
Idle wheel holder
410
Extension spring
252
Idle wheel
455
Round rod
253
Idle wheel rack
460
Washer for adjusting knob
255
Link rack
BL1
Belt
256
Link rack
BL2
Belt
258
Link
M-1
Motor
260
Link
B-1
Bearing
262
Link
SW1
Switch
4.4 Exploded Parts Drawing

Instruction Manual for French Stick Moulder FSM750
www.allaboutbakery.com.au 19

Instruction Manual for French Stick Moulder FSM750
www.allaboutbakery.com.au 20
4.5 Electrical Wiring Diagrams