IBE R-120 User manual

Instruction Manual for Pizza Rounder R-120
www.ibe-bakery.com.au 1
INSTRUCTION
MANUAL
PIZZA ROUNDER
MODEL: R-120

Instruction Manual for Pizza Rounder R-120
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Contents
1. General Information:
1- Documentation supplied
2- Contact details
3- Use of this manual
4- Intellectual property rights
5- Warranty terms and conditions
6- Machine specifications
7- Machine identification details
8- Main components of the machine
9- Safeguards
2. Transport and Installation:
1- Transport
2- Installation
3- Testing & Safeguards
3. Machine Operation:
1- Intended operation
2- Control components
3- Sheeter operation
4. Cleaning & Maintenance:
1- Cleaning
2- Maintenance
3- Spare parts list
4- Exploded parts drawings
5- Electrical diagrams
1. General Information:
1.1 Documentation supplied
Instruction manual
Spare parts list
Wiring diagrams

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Instruction Manual for Pizza Rounder R-120
1.2 Contact Details
International Bakery Equipment Pty Ltd
(I.B.E.)
Address:
20 Brewer Street
Clontarf
Queensland
Australia
4019
Phone:
1300 099 011 or [phone]
Fax:
1300 099 022 or [phone]
E-Mail:
[email protected]
Web:
www.ibe-bakery.com.au

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1.3 Use of this Manual
Please read carefully the information supplied in this manual before installing, operating or
carrying out maintenance on this machine.
This manual must be kept in good condition and stored where it can be easily found when
required.
1.4 Intellectual Property Rights
This manual contains copyright information. All rights are reserved. No part of this manual
can be reproduced or photocopied without prior written permission of International Bakery
Equipment Pty Ltd. Permission to use this documentation has only been given to the
customer who this manual has been supplied as part of the machine’s equipment and only for
the purpose of installation, operation and maintenance of the machine to which the manual
refers.
International Bakery Equipment Pty Ltd declares that the information contained herein is in
accordance with the technical and safety specifications of the machine to which the manual
refers. International Bakery Equipment Pty Ltd will not be held responsible for direct or
indirect damage or injury to people or objects resulting from the misuse of this
documentation or the machine for which it has been intended.
The manufacturer reserves the right to introduce technical modifications or improvements
both to the documentation and to the machines without prior notice. The information
contained herein refers in particular to the machine specified in section 1.7 “Machine
identification details “.

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1.5 Warranty Terms and Conditions
Warranty becomes effective from date of delivery.
Warranty claims may be made by telephone, letter, email or fax.
However all verbal claims must be confirmed in writing. I.B.E. Pty Ltd Reserves the
right to require return of all claimed defective parts.
I.B.E. Pty Ltd will ship the part(s) in an expeditious manner as requested.
Mechanical and Electrical parts are warranted for a period of 12 months from date of
delivery.
During the first 12 months, I.B.E. Pty Ltd will reimburse the Authorized Agent or
Purchaser for the cost of reasonable labour during normal working hours, 8.00a.m. –
5.00p.m., to remove the failed part(s) and install the replacement(s). After 12 months all
charges will be the Purchasers responsibility.
After the initial 12 months warranty, any replacement parts are warranted for 3 months
excluding labour.
This Warranty may not be changed or modified and is not subject to any other Warranty
expressed or implied by any other Agent, Dealer or Distributor unless approved in writing
by I.B.E. Pty Ltd in advance of any claim being filed. This Warranty gives you specific
legal rights which vary from State to State.
Note:
I.B.E. Pty Ltd reserves the right to make the final decision on all Warranty coverage
questions. The decision of the Company is final.
What is covered under this Warranty:
Parts that fail due to defects in material workmanship.
Parts that fail due to faulty assembly by I.B.E. Pty Ltd
Parts that fail due to improper set-up by I.B.E. Pty Ltd
What is not covered under this Warranty:
Parts that fail due to improper usage or overloading of the machine.
Parts that fail due to lack of maintenance.
Parts that fail due to abuse, misuse or modification.
Mixer attachments - Bowl, whisk, beater and/or hook.
Normal wear parts, such as, Conveyor belts, ‘v’ belts, ‘o’ rings and scraper and slicer
blades. The Warranty on these parts is, they will be in satisfactory operating condition at
time of delivery and initial start-up. Claims in such parts must be made immediately.
Loss of time, potential revenue and/or profits.
Personal injury or property damage resulting from the operation of the machine.

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1.6 Specifications
Crate Dimensions:
Length (cm)
Width (cm)
Height (cm)
Weight (Kg)
79
77
66
79
Machine Specifications
Model
Motor
H.P.
Dimensions
Weight
Kg
(Net)
L
cm
W
cm
H
cm
R-120
1/2
730
670
520
52
Power Supply Details:
Single Phase, 10amp 3-pin plug top (supplied)
Note:
The Manufacturer will not be Liable for electrical defects, breakdowns or
malfunctioning of the machine for the non compliance with the power supply stated.

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1.7 Machine Identification Details
Type: Pizza Dough Rounder
Model: R-120
Position of Serial Number Identification Plate (Fig 1.1)
Fig 1.1
Note:
When requesting spare parts please state the serial number found on the serial number
identification plate.
Serial number
Identification
plate

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1.8 Main Machine Components
Fig1.2 Main Machine Components
Out Feed
chute
Variable
Speed Control
Emergency
Stop Switch
Safety cover
Dough in-feed
chute
Out feed
chute cover
Rounding
Chamber
On/Off
Buttons

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1.9 Safeguards
This machine has been fitted with safeguards to ensure safe operation of this machine, in
accordance please ensure the following;
Do not place foreign objects on or under the belts.
Ensure training in the safe operation of this machine is carried out with all operators.
Do not wear loose clothing, ties, chains, or watches that could get caught into the
moving parts of the machine.
Ensure safeguards are in operable order before using the machine on a daily basis.
Tampering with the safety devices creates hazards for the machine operator, for which
International Bakery Equipment Pty Ltd or its agents will not be liable.
Note:
In the event that one or more of the safe guards do not operate or fail contact your
supplier immediately. DO NOT OPERATE THE MACHINE.
Tampering with or modifying the machine will void warranty.
Emergency Stop Button.
The machine is equipped with a red emergency stop button located to the left of the
control panel and allows the operator to stop the machine in case of emergency see Fig 1.2
Limit switched safety cage.
The safety cover over the rounding chamber is fitted with limit switches, when lifted the
machine will stop immediately, when lowered the green start button must be pressed for the
machine to operate again. (Fig 1.3)
Fig1.3 Safety cover in the operating position

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2. Transport and Installation:
2.1 Transport
The instructions given in this section must be carefully followed when transporting the
machine. This operation may include but is not limited to the following:
Storage of the machine
Installation of the machine
The machine comes supplied in a secure packing crate which needs to be handled with
care to protect the machine.
When being transported the machine crate should be secure to the transporting veichcle
using approved tie down straps to avoid the machine tipping over.
The machine should not be placed on top of other items during transport.
When lifting the machine ensure all persons are at a safe distance.
The forklift operator is to hold the appropriate qualifications.
Do not climb on or place body under machine crate when it is being lifted from the
ground or transport veichcle.
When lifting the machine crate ensure forks are spread to the maximum width of the
crate and the crate is against the cradle of the forklift (Fig2.1).
Fig 2.1

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2.2 Installation
Ensure transport crate and all protective packaging is removed.
Carefully clean the machine using a damp clean cloth, removing dust on all surfaces.
When the machine has been unpacked, check the condition of the machine. Any visible
damage indicates that the machine has been dropped or hit by something during
transport. This could lead to malfunctioning. If damage has occurred during transport it
should be attributed to the carrier and International Bakery Equipment Pty Ltd or its
agent should be informed immediately of the situation.
Locate the rounder in a convenient position on a stainless steel bench wide enough to
accommodate the rounder, where the operation of the machine is safe and accessible.
Before making the electrical connections check the specifications found in section 1.6 of
this manual and ensure they match those of your electrical service.
Make certain the electrical supply is correct and the correct breaker is in place to ensure
protection from a short circuit.
A qualified person should correct electrical connection if required.
Train all operators in the safe operation of this machine.
2.3 Testing the safeguards
Before starting the machine, the safety devices should be checked according to the
following procedure:
Correct operation of the safety cover limit switch (Fig 1.3, page.9);
While the machine is operating, lift the safety cover, the machine should stop
immediately.
Correct operation of the emergency stop button (Fig 1.2, page.8);
While the machine is operating, press the emergency stop button, the machine should stop
immediately.

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3. Machine Operation:
3.1 Intended Operation
This machine has been designed and manufactured for the safe rounding and moulding of
dough pieces with the use of a variable speed motor to control the rotational speed of the
rounding process.
This machine has been designed and built to operate indoors.

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3.2 Control Components
Fig 3.1 R-120 Control Components
Location
Description
Operation Performed
a
On / Off
Switch
When the green switch is pressed the power is turned on.
When the red switch is pressed the power is turned off.
b
Variable Speed Control
Used top speed up or slow down the rotational speed
of the machine as determined by the operator.
c
Emergency stop
Button
When pressed this will stop the machine completely.
a.
b.
c.

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3.3 Pizza Rounder Operation
Turn the power on using the green power switch (a).
Using the variable speed control (b), set the oscillation speed required.
Scale off dough pieces to be rounded.
Drop dough piece in through the in feed chute into the rounding chamber.
The dough piece will now be rounded and be released out of the outfeed chute.
Take rounded dough piece and place on proving board for intermediate proving
Note:
More than one piece of dough can be rounded in the machine at any one time.

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4. Cleaning &Maintanance:
4.1 Cleaning
Always turn power off at the wall and unplug machine prior to any cleaning or
maintenance procedures to be carried out.
Keeping the machine cleaned helps to maintain the efficient hassle free operation of the
machine.
This machine should be cleaned at the end of every day, to prevent a build up of dough
crumb and flour dust.
Remove the rounding dome by undoing the four dome nuts and lifting off the body of the
machine, this can then be washed in the sink along with the safety cover.
Remove excess flour dust with a soft brush.
Wipe over the entire machine with a damp cloth with a neutral detergent, (Harsh
chemicals will damage the machine).
Note:
Do not use water jets or hoses to clean this machine as excess water can damage the
machine, and the safe operation of the electrical components.

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4.2 Maintenance
It is recommended that this machine should be serviced once every 12 months by a qualified
technician to maintain hassle free operation.
If in the event the machine does not operate correctly it is recommended that you contact
your supplier to ensure a qualified technician services the machine for you.
It is not advisable to attempt any repairs without prior knowledge of the mechanical or
electrical systems used in the manufacture of this machine, use only qualified technicians.
Note:
Any attempt to modify this machine in any way will result in the warranty being
voided.
Tampering with the mechanical or electrical systems in this machine will void
warranty.

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4.3 Spare Parts List
No.
Description
No.
Description
1
Handle
16
Aluminium plate #3
2
Plastic thumb screw
17
Balance drive
3
Upper cover
18
Transmission shaft
4
Acrylic cover
19
Lower machine body
5
Aluminium plate #1
20
Handle
6
Locating snap ring
21
Product tray
7
Bearing (6007)
22
On/Off switch
8
Aluminium plate #2
23
Speed control knob
9
Bearing (6203)
24
Emergency stop switch
10
Gear 42T
11
Gear 43T
12
Gear 51T, with pin
13
Gear 50T,with pin
14
Bearing (6206)
15
Screw

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4.4 Exploded Parts Drawing

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4.5 Electrical Wiring Diagram