iBell CV50-81 User manual

CONCRETE VIBRATOR
CV50-81

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1. GENERAL POWER TOOL SAFETY WARNINGS ___________
2. CONCRETE VIBRATOR SAFETY WARNINGS ____________
3. PRODUCT SPECIFICATIONS ____________________________
4. INTENDED USE _________________________________________
5. PRODUCT OVERVIEW __________________________________
6. PRODUCT FUNCTIONS AND ASSEMBLY ________________
7. GENERAL OPERATION _________________________________
8. TROUBLESHOOTING ___________________________________
TABLE OF CONTENTS
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Keep work area clean and well lit. Cluttered or dark areas invite
accidents.
Do not operate power tools in explosive atmospheres, such as
in the presence of flammable liquids, gases or dust. Power
tools create sparks which may ignite the dust or fumes.
Keep children and bystanders away while operating a power
tool. Distractions can cause you to lose control.
Power tool plugs must match the outlet. Never modify the plug
in any way. Do not use any adapted plugs with earthed (grounded)
power tools. Modified plugs and un-matching outlets will increase
the risk of electric shock.
Avoid body contact with earthed or grounded surfaces, such as
pipes, radiators, ranges and refrigerators. There is an increased
risk of electric shock if your body is earthed or grounded.
Do not expose power tools to rain or wet conditions. Water
entering a power tool will increase the risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or
unplugging the power tool. Keep it away from heat, oil, sharp edges
or moving parts.
When operating a power tool outdoors, use an extension cord
suitable for outdoor use. Use of a cord suitable for outdoor use
reduces the risk of electric shock.
GENERAL POWER TOOL SAFETY WARNINGS
WARNING! Read all safety warnings, instructions,
illustrations and specifications provided with this power tool.
Failure to follow all instructions listed below may result in
electric shock, fire and/or serious injury. Save all warnings and
instructions for future reference. The term “power tool” in the
warnings refers to your mains-operated (corded) power tool or
battery-operated (cordless) power tool
WORK AREA SAFETY
ELECTRICAL SAFETY
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Stay alert, watch what you are doing and use common sense
when operating a power tool. Do not use a power tool while you
are tired or under the influence of drugs or alcohol. A moment of
inattention while operating power tools may result in serious
personal injury.
Use personal protective equipment. Always wear eye protection.
Protective equipment such as a dust mask, non-skid safety shoes,
hard hat, or hearing protection used for appropriate conditions will
reduce personal injuries.
Prevent unintentional starting. Ensure the switch is in the off-
position before connecting to power source and/or battery pack,
picking up or carrying the tool.
Do not overreach. Keep proper footing and balance at all times.
This enables better control of the power tool in unexpected
situations.
Dress properly, say no to loose clothing or jewellery. Keep your
hair, clothing away from moving parts. Loose clothes, jewellery or
long hair can be caught in moving parts.
If devices are provided for the connection of dust extraction
and collection facilities, ensure these are connected and
properly used. Use of dust collection can reduce dust-related
hazards.
Have your power tool serviced by a qualified repair-person
using only identical replacement parts.This will ensure that the
safety of the power tool is maintained.
When servicing a power tool, use only identical replacement
parts. Follow instructions in the maintenance section of this
operator’s manual.
Use of any unauthorized parts or failure to follow maintenance
instructions may create a risk of shock or injury.
PERSONAL SAFETY
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SERVICE

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Do not force the power tool. Use the correct power tool for your
application. The correct power tool will do the job better and safer
at the rate for which it was designed.
Do not use the power tool if the switch does not turn it on and
off. Any power tool that cannot be controlled with the switch is
dangerous and must be repaired.
Disconnect the plug from the power source from the power tool
before making any adjustments, changing accessories, or
storing power tools. Such preventive safety measures reduce the
risk of starting the power tool accidentally.
Store idle power tools out of the reach of children and do not
allow persons unfamiliar with the power tool or these
instructions to operate the power tool. Power tools are dangerous
in the hands of untrained users.
Keep handles and grasping surfaces dry, clean and free from oil
and grease. Slippery handles and grasping surfaces do not allow
for safe handling and control of the tool in unexpected situations.
Maintain power tools. Check for misalignment or binding of
moving parts, breakage of parts and any other condition that may
affect the power tool’s operation. If damaged, have the power tool
repaired before use. Many accidents are caused by poorly
maintained power too
Even if you are operating this product in accordance with all the
safety requirements, potential risks of injury and damage remain.
The following dangers can arise:
Health defects resulting from vibration emission if the product is
being used over long periods of time or not adequately managed
and properly maintained.
Injuries and damage to property due to broken cutting attachments
or the sudden impact of hidden objects during use.
Danger of injury and property damage caused by other objects or
due to natural reactions or calamities.
POWER TOOL USE AND CARE
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RESIDUAL RISKS

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Wear ear protectors. Exposure to noise can cause hearing loss.
Wear safety goggles or other eye protection. Wear a dust mask
or respirator for applications that generate dust.
Wear gloves when operating. Accessible metal parts on the tool
and bits may get extremely hot during operation. Small bits of
broken material may damage bare hands.
Hold power tools by insulated gripping surfaces when performing
an operation where the tool may contact hidden wiring or its own
cord. Keep a firm grip on the tool at all times. Do not attempt to
operate this tool without holding it with both hands.
Do not operate this tool for a long period of time. Vibration
caused by tool action may be harmful to your hands and arms. Use
gloves to provide extra cushion and limit exposure by taking
frequent rest periods.
Never place the tool down until the motor has come to stop.
Do not force the vibrator. Tools do a better and safer job when
used in the manner for which they are designed.
Do not put the vibrator head on the hard ground of others hard
surfaces when the vibrator is operating. Do not touch the running
vibrator head. Do not let the vibrator run unattended.
Do not install the vibrator shaft to the motor when the motor is in
operation.
Do not work close to flammable liquids or in areas exposed to
flammable.
When finishing the job or when taking a break, the operator should
unplug, disconnect it from the electrical system and have it placed
in such a way that it should not fall or tip.
Never allow any person to operate the vibrator unless they are
familiar with its operation. When the vibrator is not in use, store
it in a dry, out of the reach of children. Inspect the vibrator for
good working condition prior to storage and before re-use.
If the machine needs repair beyond routine maintenance, contact
an authorized service representative.
CONCRETE VIBRATOR SAFETY WARNINGS
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Rated voltage
Rated input power
Rated no load speed
Weight
Vibration frequency
Max. amplitude of vibration
Vibrator rod/needle length
Vibrator rod/needle diameter
Concrete vibrator is a machine used for construction-based
purposes to generate vibrations. These consolidate freshly
poured concrete so that trapped air and excess water are
released and the concrete settles firmly in place in the
formwork. This comes with a vibration hose or rod attached to one
end, the vibrator head is immersed in the wet concrete.
Using vibration to assist concrete during its settling period has
proven a worthwhile method that aids in long-term durability.
This reduces improper consolidation of concrete and possible
defects and thereby improves the concrete strength.
The amount of time that the vibrator must remain in the concrete
will depend on the vibrator’s frequency (150Hz) and amplitude
(0.9m) and the concrete’s workability.
: 230V~50Hz
: 1050W
: 5000rpm
: 6.6Kg
: 150 Hz
: 0.9 m
: 1.5 m
: 35 mm
PRODUCT SPECIFICATIONS
INTENDED USE
WARNING! The product must be fully assembled before
operation! Do not use a product that is only partly assembled or
assembled with damaged parts! Do not connect the product to
power supply before it is completely assembled!
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PRODUCT OVERVIEW
1. Spindle
2. Carbon Brush Compartment
3. ON/OFF Switch
4. Switch Lock ON Button
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Vibration Needle/Rod

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A heavy duty vibrating needle (flexible shaft or rod) which is
1.5m long and 35 mm diameter is available with the product.
Connect the flexible shaft to the motor:
Check that the ON/OFF trigger switch is switched OFF and don’t
connect the plug yet before installing the attachment.
Do not lubricate the spindle. Put the flexible shaft (needle) on the
spindle and screw to the threads. No tools are required.
PRODUCT FUNCTIONS AND ASSEMBLY
To start the tool, simply press the trigger switch
(3). Release the trigger switch to stop. For
continuous operation, press the switch trigger
and then push in the lock button (4). To stop the
tool from the locked position, pull the switch
trigger fully, then release it.
ON/OFF TRIGGER SWITCH AND LOCK BUTTON
NEEDLE INSTALLATION
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Put the plug into a socket. The operation is quite simple, trigger
the switch to operate it, but handling it is not that simple and
need a lot of experience.
Place the motor and shaft in direct domain and put the flexible
shaft (needle) into the concrete.
Ensure that the vibrator’s diameter corresponds with the
consistency of the concrete.
Stick the vibrating head into the concrete and allow the vibrator
to vibrate for 3 to 4 seconds in one place in the concrete, before
moving it to the next spot.
Repeat this procedure every 50 cm until you have compacted the
concrete completely (depending on the concrete’s consistency).
When work is done put the switch in the OFF position and pull the
supply-cable’s plug out of the socket.
The distance between two vibration places and the vibration time in
one place, depends on the thickness of the concrete layer and the
composition of the concrete.
For Floors, Stick the vibrator slowly into the concrete 3 to 4
seconds). Pull the vibrator slowly out of the concrete and repeat the
procedure each 50cms.
For Walls and columns, Pour concrete to approx. 100 cm. Lower the
vibrator into the formwork. Pull the poker-vibrator slowly out of the
concrete and move it to the next spot. Now ready for the following
pour of approx. 100 cms of concrete.
GENERAL OPERATION
WARNING! Most of these tools are very heavy, which makes
them difficult to operate. Never use it close to other people or
anyone else is in the work site. While operating you should be
protected by required protective wearing.
Refer the specific safety warnings provided at page no. 6
before operating the vibrator.
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Keep the product clean. Remove debris from it after each use
and before storage. Do not use chemical, alkaline, abrasive or
other aggressive detergents or disinfectants to clean this product
as they might be harmful to its surfaces. Regular and proper
cleaning will help ensure safe use and prolong the life of the
product. Clean the product with a dry cloth. Use a brush for areas
that are hard to reach.
Always store the product in a place that is inaccessible to
children.We recommend using the original package for storage or
covering the product with a suitable cloth or enclosure to protect
it against dust.
Before and after each use, check the product and accessories (or
attachments) for wear and damage.
This product does not contain any parts that can be repaired
by the consumer. Contact an authorised service centre or a
similarly qualified person to have it checked and repaired.
Inspect carbon brushes every 100 hours of usage (can vary
according to different factors). With a screwdriver remove the
side cap (carbon brush compartment) of the housing for
inspection and replace it if necessary.
A periodic lubrication of the converters bearings is not necessary.
Clean the ventilation vents in the front and back part of the
converter periodically to avoid overheating.
Regularly inspect all mounting screws and ensure that they are
properly tightened; if any of the screws loosen, tighten them
immediately. Failure to do so could result in personal injury.
CLEANING AND STORAGE
MAINTENANCE AND REPAIR
WARNING! Always switch the product off, disconnect the product
from the power supply and let the product cool down before
performing inspection, maintenance and cleaning work! Only perform
repairs and maintenance work according to these instructions! All
further works must be performed by a qualified specialist!
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Suspected malfunctions are often due to causes that the users can
fix themselves, therefore check the product using this section. In
most cases the problem can be solved quickly.
Problem
Possible Cause
Solution
1. Product
does not start
1.1 No power supply
1.2 Product damaged
1.3 Short circuit in
motor winding.
1.4 Wear out of carbon
brush.
1.1 Check the plug
1.2 Check it by a
technician
1.3 Replace stator or
rotor by technician.
1.4 Replace carbon
brush by technician.
2. Excessive
sparkling
during
running
2.1 Ring fire caused
by short circuit in
rotor or stator
winding.
2.2 Under pressure in
carbon brush
spring.
2.1 Check or replace
rotor/stator by
technician.
2.2 Replace carbon
brush by technician.
4. Excessive
noise during
no load
running
4.1 Motor bearing
damage.
4.1 Replace bearing by
a technician.
5. Machine
overheating
5.1 Overload running.
5.2 Motor bearing
damage.
5.1 Conduct the
operation correctly.
5.2 Check or replace it
by technician.
TROUBLESHOOTING
WARNING! Only perform the steps described within these
instructions! All further inspection, maintenance and repair work must
be performed by an authorised service centre or a similarly qualified
specialist if you cannot solve the problem yourself!
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Do not dispose this product by normal household waste, but take it to a collection
point and recycling of electrical and electronic equipment. This is indicated by the
symbol on the product, user manual or packaging. Re-use, material utilization or
other forms of old appliances, you make an important contribution in protecting our
environment.
Waste electrical products should not be disposed of with
household waste. Please recycle where facilities exist. Check
with your Local Authority or local store for recycling advice.
CONTACT US
HiTech Machineries & Equipments
IV/540E, Thottumugham, P.O, Aluva
Ernakulam(Dist), Kerala, India- 683105
Toll Free : 1800 103 4090
Whatsapp : [phone]
Website : www.ibelltools.com
Email : [email protected]