Icom IC-M71 User manual

TM 10-7360-226-13&P
HEADQUARTERS, DEPARTMENT OF THE ARMY
TECHNICAL MANUAL
OPERATOR’S, UNIT AND DIRECT SUPPORT
OPERATION AND MAINTENANCE MANUAL
(INCLUDING REPAIR PARTS & SPECIAL TOOLS LIST)
FOR
CONTAINERIZED KITCHEN
NSN 7360-01-473-3408
DISTRIBUTION STATEMENT A - Approved for public release; distribution is unlimited.

TM 10-7360-226-13&P
a
WARNING SUMMARY
This warning summary contains general safety warnings and hazardous materials warnings that
must be understood and applied during operation and maintenance of this equipment. Failure
to observe these precautions could result in serious injury or death to personnel.
SHOCK HAZARD
HIGH VOLTAGE is used in the operation of the CK. DEATH ON CONTACT may result if
personnel fail to observe safety precautions.
DC voltage is present at the generator set electrical components even when it is shut down.
Avoid grounding yourself when in contact with electrical components.
Lethal voltage is present when the MBU is connected to a power source. Serious injury or
death by electrocution may occur if any energized component is touched.
Do not attempt to connect an energized cable to the Power Entrance Panel.
The CK MUST be properly grounded to ensure personnel safety and proper operation of the
appliances and other electrical equipment. DO NOT energize the CK unless it is properly
grounded.
Never work on electrical equipment unless there is at least one other person nearby who is
familiar with the operation and hazards of the equipment. That person should also be
competent in giving first aid. Ask maintenance personnel about extremely hazardous areas of
the CK before doing any maintenance. For first aid, refer to FM 21-11.
Whenever possible, remove all power to the CK before performing any maintenance.
NOISE HAZARD
With its access door open, the noise level of the generator set when operating could cause
hearing damage. Hearing protection MUST be worn when working near the generator set while
it is running and its access door is open.
TWO PERSON LIFT
An MBU weighs approximately 58 lbs (26.3 kg) fully fueled. Two persons must carry the MBU
when fully fueled, lifting with legs, not back, to prevent injury.
WARNING
WARNING
WARNING

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THREE PERSON LIFT
The bags of arch frame components weigh approximately 130 lbs (59 kg) each, and the packed
light storage box weighs approximately 100 lbs (45.4 kg). Three persons must carry these
items, lifting with legs, not back, to prevent injury.
INHALATION HAZARD
Generator exhaust contains deadly gases. DO NOT operate the generator in an enclosed area
unless exhaust discharge is vented outside. Severe personal injury or death could occur due to
carbon monoxide poisoning.
During operation, the MBUs produce carbon monoxide, a colorless, odorless, and tasteless gas.
Prolonged inhalation of carbon monoxide will cause symptoms of drowsiness, headache,
dizziness, and loss of muscular control. When using the MBUs, ensure that the operating space
is well ventilated.
In the event of fluorescent lamp breakage, care must be taken in removing broken glass
fragments and phosphorous dust that may be dispersed from the fixture. Inhaling phosphorous
dust can cause personal injury.
FIRE HAZARD
The fuel used in the generator is highly flammable. DO NOT smoke or use open flame when
performing maintenance. Fire and explosion can occur, resulting in severe personal injury or
death.
DO NOT attempt to connect a fuel line to an MBU in the vicinity of any open flame. Ensure that
fuel connections are made properly to avoid fuel spillage. Prevent a possible fire hazard by
having rags on hand to absorb any spillage.
HOT SURFACES
Let the MBU cool down after operation before moving it or performing any maintenance. This
will prevent burn injuries.
After generator operation, ensure that the generator exhaust pipe has cooled down before
attempting to disassemble the elbow pipe.
Ensure that all CK components have completely cooled before initiating packout or performing
maintenance.
WARNING
WARNING
WARNING
WARNING

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HEAVY OBJECT
Read and understand all instructions in this manual before installing or operating the jacks.
Personal injury or property damage can occur if the jacks are improperly installed or operated.
NEVER allow anyone or any part of your body to be under any portion of the jacks or the CK
container.
The corner and screw jacks are designed for use only with the CK. DO NOT use them to
support or level any other container.
The orange safety straps MUST be in place before unlocking the cam-locks on the side wings.
When raising or lowering the wings, one member of the crew must act as a spotter to ensure
that all personnel stay clear.
WARNING

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A/B Blank
LIST OF EFFECTIVE PAGES/WORK PACKAGES
Date of issue for the original manual is:
Original . . .
TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 14 AND TOTAL
NUMBER OF WORK PACKAGES IS 55 CONSISTING OF THE FOLLOWING:
Page/WP No. *Revision No.
a – c........................................... 0
d blank ....................................... 0
A ................................................ 0
B blank....................................... 0
i – iv ........................................... 0
WP 0001 00 – 0055 00............... 0
Index-1 – Index-4....................... 0
*Zero in this column indicates an original page or work package.

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TM 10-7360-226-13&P
i
HEADQUARTERS,
DEPARTMENT OF THE ARMY
WASHINGTON, DC
TECHNICAL MANUAL
OPERATOR’S, UNIT AND DIRECT SUPPORT
OPERATION AND MAINTENANCE MANUAL
(INCLUDING REPAIR PARTS & SPECIAL TOOLS LIST)
FOR
CONTAINERIZED KITCHEN
NSN 7360-01-473-3408
DISTRIBUTION STATEMENT A - Approved for public release; distribution is unlimited.
TABLE OF CONTENTS
WP Sequence No.
WARNING SUMMARY
HOW TO USE THIS MANUAL
CHAPTER 1 – INTRODUCTORY INFORMATION WITH THEORY OF OPERATION
General Information....................................................................................................0001 00
Equipment Description and Data................................................................................0002 00
Theory of Operation...................................................................................................0003 00
Support Data for Repair Parts, Special Tools, TMDE, and Support Equipment..........0004 00
REPORTING ERRORS AND RECOMMENDING IMPROVEMENTS
You can help improve this manual. If you find any mistakes or if you know of a way to improve
the procedures, please let us know. Mail DA Form 2028 (Recommended Changes to
Publications and Blank Forms), located in the back of this manual, directly to: Commander,
U.S. Army Soldier and Biological Chemical Command, ATTN: AMSSB-RIM-E(N), Kansas
Street, Natick, MA 01760-5052. You may also send your recommended changes via electroni
c
mail directly to <[e-mail]>. A reply will be furnished to you. Instructions
for sending an electronic 2028 may be found at the back of this manual immediately preceding
the hard copy 2028.

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TABLE OF CONTENTS - Continued
CHAPTER 2 – OPERATOR INSTRUCTIONS
Description of Operator Controls and Indicators.........................................................0005 00
Operation Under Usual Conditions.............................................................................0006 00
Operation Under Unusual Conditions.........................................................................0007 00
CHAPTER 3 – TROUBLESHOOTING PROCEDURES
Introduction................................................................................................................0008 00
Malfunction/Symptom Index.......................................................................................0009 00
Troubleshooting Procedures – Electrical System .......................................................0010 00
Troubleshooting Procedures – Modern Burner Unit (MBU).........................................0011 00
Troubleshooting Procedures – Environmental Control Unit (ECU)..............................0012 00
Troubleshooting Procedures – Hand Sink Assembly..................................................0013 00
Troubleshooting Procedures – Kitchen Appliances ....................................................0014 00
CHAPTER 4 – OPERATOR/UNIT MAINTENANCE PROCEDURES
Service Upon Receipt.................................................................................................0015 00
Preventive Maintenance Checks and Services (PMCS).............................................0016 00
Shelter Unit Maintenance Procedures........................................................................0017 00
Mechanical Room Unit Maintenance Procedures.......................................................0018 00
Cook Center Unit Maintenance Procedures ...............................................................0019 00
Dual Oven Assembly Unit Maintenance Procedures ..................................................0020 00
Mobile Warming Cabinet Unit Maintenance Procedures.............................................0021 00
Refrigerator Unit Maintenance Procedures.................................................................0022 00
Tray Pack Heater Unit Maintenance Procedures........................................................0023 00
Hand Sink Assembly Unit Maintenance Procedures...................................................0024 00
Mobile Storage Cabinet Unit Maintenance Procedures ..............................................0025 00
Electrical System Unit Maintenance Procedures........................................................0026 00
CHAPTER 5 – DIRECT SUPPORT MAINTENANCE PROCEDURES
Cook Center...............................................................................................................0027 00
Dual Oven Assembly..................................................................................................0028 00
Tray Pack Heater.......................................................................................................0029 00
Shelter Assembly.......................................................................................................0030 00

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TABLE OF CONTENTS – Continued
CHAPTER 6 – SUPPORTING INFORMATION
References.................................................................................................................0031 00
Maintenance Allocation Chart (MAC) .........................................................................0032 00
Introduction to Repair Parts & Special Tools List........................................................0033 00
Group 01 Shelter Repair Parts...................................................................................0034 00
Group 02 Mechanical Room Repair Parts..................................................................0035 00
Group 03 Cook Center Repair Parts...........................................................................0036 00
Group 05 Dual Oven Assembly Repair Parts..............................................................0037 00
Group 06 Mobile Warming Cabinet Repair Parts........................................................0038 00
Group 07 Refrigerator Repair Parts............................................................................0039 00
Group 08 Tray Pack Heater Repair Parts...................................................................0040 00
Group 09 Hand Sink Assembly Repair Parts..............................................................0041 00
Group 10 Mobile Storage Cabinet Repair Parts..........................................................0042 00
Group 11 Prep/Serving Table Repair Parts................................................................0043 00
Group 12 Electrical System Repair Parts ...................................................................0044 00
Group 13 Bulk Material Repair Parts..........................................................................0045 00
Special Tools List.......................................................................................................0046 00
National Stock Number Index.....................................................................................0047 00
Part Number Index.....................................................................................................0048 00
Components of End Item (COEI) and Basic Issue Items (BII) Lists ............................0049 00
Additional Authorization List (AAL).............................................................................0050 00
Expendable and Durable Items List............................................................................0051 00
Tool Identification List.................................................................................................0052 00
Mandatory Replacement Parts...................................................................................0053 00
Wiring Diagrams.........................................................................................................0054 00
Appendix A – Trailer Operations.................................................................................0055 00
Index...........................................................................................................................Index-1

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HOW TO USE THIS MANUAL
This manual contains general information, operating instructions, Preventive Maintenance
Checks and Services (PMCS), and maintenance/repair instructions for the Containerized
Kitchen (CK).
Front matter consists of front cover, warning summary, title block, table of contents, and how to
use this manual pages. Chapter 1 provides introductory information on the CK and its
associated equipment as well as theory of operation. Chapter 2 provides instructions for
operating under usual and unusual conditions. Chapter 3 contains Operator troubleshooting
procedures authorized at the unit level. Chapter 4 contains Preventive Maintenance Checks
and Services (PMCS) and Operator/Crew maintenance instructions. Maintenance procedures
authorized at the Direct Support level are found in Chapter 5. Chapter 6 contains the
Maintenance Allocation Chart (MAC); it also includes the Repair Parts & Special Tools List
(RPSTL) which identifies parts or tools unique to the operation and maintenance of the CK.
Rear matter consists of the alphabetical index, DA Form 2028, authentication page, and back
cover.
Manual Organization and Page Numbering
This manual is divided into six major chapters that detail the topics mentioned above. Within
each chapter are work packages covering a wide range of topics. Each work package is
numbered sequentially starting at page 1, and has its own page numbering scheme that is
independent of the page numbering used by other work packages. Each page of a work
package has a page number of the form “XXXX YY-ZZ”, where “XXXX YY” is the work package
number (e.g. 0010 00 is work package 10) and “ZZ” represents the number of the page within
that work package. A page number such as “0010 00-1/2 Blank” means that page 1 of that
work package contains information but page 2 has been intentionally left blank.
Finding Information
The Table of Contents permits the reader to quickly find information in the manual. The reader
should start here first when looking for a specific topic. The Table of Contents lists the topics
contained within each chapter and the work package sequence number where it can be found.
The index, located at the back of the manual, lists topics in alphabetical order and identifies the
work packages where the information is located.

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CHAPTER 1
INTRODUCTORY INFORMATION
WITH THEORY OF OPERATION

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TM 10-7360-226-13&P
CONTAINERIZED KITCHEN (CK) 0001 00
GENERAL INFORMATION
0001 00-1
SCOPE
Equipment Covered
This technical manual contains instructions for the operation, preventive maintenance, Unit and
Direct Support corrective maintenance for the Containerized Kitchen (CK) and its associated
equipment.
Figure 1. Containerized Kitchen.
Type of Manual
Operator’s, Unit and Direct Support Operation and Maintenance Manual, including Repair Parts
& Special Tools List.
Equipment Name and Model Number
Containerized Kitchen (CK), NSN 7360-01-473-3408, Part No. 47010000.

TM 10-7360-226-13&P
CONTAINERIZED KITCHEN (CK) 0001 00
GENERAL INFORMATION
0001 00-2
Purpose of Equipment
The CK is a mobile, rapidly deployable kitchen that is capable of preparing and serving up to
650 Army field menu meals (A-Ration, Heat and Serve Ration or any combination) up to three
times per day. The CK enables cooks to prepare a meal (A-Ration) in less than three hours.
MAINTENANCE FORMS, RECORDS AND REPORTS
Department of the Army forms and procedures used for equipment maintenance will be those
prescribed by DA PAM 738-750.
EQUIPMENT IMPROVEMENT REPORT RECOMMENDATIONS (EIR)
If your CK needs improvement, let us know. Send us an EIR. You, the user, are the only one
who can tell us what you don’t like about your equipment. Let us know why you don’t like the
design or performance. Put it on an SF 368, Product Quality Deficiency Report. Mail it to:
Commander, U.S. Army Soldier and Biological Chemical Command; ATTN: AMSSB-RIM-E(N),
Kansas Street, Natick, MA 01760-5052. We will send you a reply.
CORROSION PREVENTION AND CONTROL (CPC)
Corrosion prevention and control (CPC) of Army materiel is a continuing concern. It is important
that any corrosion problem with the CK be reported so that the problem can be corrected and
improvements can be made to prevent the problem in future items.
While corrosion is typically associated with rusting of metals, it can also include deterioration of
other materials, such as rubber or plastic. Unusual cracking, softening, swelling or breaking of
these materials may be a corrosion problem.
If a corrosion problem is identified, it can be reported using SF-368, Product Quality Deficiency
Report. Use of key words such as “corrosion”, “rust”, “deterioration” or “cracking” will ensure
that the information is identified as a CPC problem. The form should be submitted to the
address specified in DA PAM 738-750, Functional Users Manual for the Army Maintenance
Management System (TAMMS).
DESTRUCTION OF ARMY MATERIEL TO PREVENT ENEMY USE
For procedures to destroy the CK to prevent its use by the enemy, refer to TM 750-244-3.
PREPARATION FOR STORAGE AND SHIPMENT
The CK is stored and shipped only in its fully packed-out configuration. Refer to WP 0006 00 for
packout procedures.
WARRANTY INFORMATION
SFA Inc., Frederick Manufacturing Division warrants the CK system to be free from defects in
materials and workmanship for a period of one year from acceptance. The CK contains a
number of items covered by the original equipment manufacturer’s warranty.

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CONTAINERIZED KITCHEN (CK) 0001 00
GENERAL INFORMATION
0001 00-3
These individual warranties vary in terms and conditions. SFA Inc., Frederick Manufacturing
Division’s warranty does not apply to these items since typically these individual equipment
warranties provide coverage to the Government. Weatherhaven warrants the MECC to be free
from defects in materials and workmanship for a period of one year from date of manufacture.
SFA Inc./Weatherhaven warrants all CK systems to be in compliance with the Performance
Specification, Statement of Work, and design requirements as determined by the Government’s
first article testing of the first two CK systems.
NOMENCLATURE CROSS-REFERENCE LIST
Common Name Official Nomenclature
CK Containerized Kitchen
LIST OF ABBREVIATIONS/ACRONYMS
The following abbreviations/acronyms are used in this manual
TERM DEFINITION TERM DEFINITION
AAL Additional Authorization
List
AC Alternating Current
AMC Air Mobility Command
amp ampere
AVIM Aviation Intermediate
Maintenance
AVUM Aviation Unit Maintenance
BII Basic Issue Items
BOI Basis of Issue
BTU British thermal unit
CAGEC Commercial and
Government Entity Code
CB Circuit breaker
cfm Cubic feet per minute
CK Containerized Kitchen
COEI Components of End Item
CPC Corrosion Prevention and
Control
CSC Convention for Safe
Containers
CTA Common Table of
Allowances
ºC Degrees Celsius
DA PAM Department of the Army
Pamphlet
DC Direct Current
DS Direct Support
ºF Degrees Fahrenheit
ECU Environmental Control Unit
EIR Equipment Improvement
Recommendation
EMP Electromagnetic Pulse
FDA Food and Drug
Administration
FGC Functional Group Code
ft foot, feet
gal gallon (U.S.)
GFI ground fault interrupter
gpm gallons per minute
GS General Support
HCI Hardness Critical Item
Hz Hertz (cycles per second)
in inch, inches
ISO International Organization
for Standardization
kg kilogram
kW kilowatt
lb pound
LO Lubrication Order
MAC Maintenance Allocation
Chart
MBU Modern Burner Unit
MCP Main Control Panel
MECC Mobile Expandable
Container Configuration

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CONTAINERIZED KITCHEN (CK) 0001 00
GENERAL INFORMATION
0001 00-4
MTOE Modified Table of
Organization and
Equipment
NBC Nuclear, Biological, and
Chemical
NHA Next Higher Assembly
NSF National Sanitation
Foundation
NSN National Stock Number
OD outside diameter
PDP Power Distribution Panel
PEP Power Entrance Panel
PMCS Preventive Maintenance
Checks and Services
P/N Part Number
psig pounds per square inch
gauge
PVC polyvinyl chloride
qty quantity
RPSTL Repair Parts & Special
Tools List
SF Standard Form
SMR Source, Maintenance and
Recoverability
SRA Specialized Repair Activity
SS Stainless Steel
TMDE Test Measurement and
Diagnostic Equipment
TQG Tactical Quiet Generator
TOE Table of Organization and
Equipment
UL Underwriters Laboratories
U/M Unit of Measure
UOC Usable On Code
UUT Unit Under Test
UV Ultraviolet
V Volt, volts
VAC Volts Alternating Current
VDC Volts Direct Current
WP Work Package
NUCLEAR HARDNESS
The CK is not nuclear hardened.

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CONTAINERIZED KITCHEN (CK) 0002 00
EQUIPMENT DESCRIPTION AND DATA
0002 00-1
EQUIPMENT CHARACTERISTICS, CAPABILITIES AND FEATURES
The Containerized Kitchen is a mobile, self-contained field kitchen configured in an 8-ft by 8-ft
by 20-ft International Organization for Standardization (ISO) container. The container meets all
ISO and U.S. Coast Guard requirements for safe containers, including nine-high stacking. The
dry weight of the CK system, excluding the trailer, is approximately 14,000 lb (6356 kg). It is
transportable in C-130 and larger Air Mobility Command (AMC) aircraft. When mounted on its
trailer as shown in Figure 1, it is capable of being externally transported (sling loaded) by a CH-
47D rotary wing aircraft. The CK can withstand the shocks and vibrations encountered in
ground transportation by either rail or truck without damage, and when mounted on its trailer
can be transported over primary roads, secondary roads, and cross-country terrain.
Figure 1. CK Mounted on Trailer.
When configured for food preparation, the CK provides approximately 360 square feet of food
preparation and serving areas protected from natural elements of the environment. All food
preparation equipment, the electrical supply, the environmental control system, and all related
controls are mounted inside the CK.
The CK is capable of preparing and serving up to 650 Army field menu meals (A-Ration, Heat
and Serve Ration or any combination) up to three times per day. An A-Ration meal can be
prepared in less than three hours.
The CK requires less than 45 minutes to set up or tear down by a crew of four personnel and a
supervisor. It has the capability to prepare and serve meals while mounted on a towed trailer or
while dismounted.