ICON DPC3 User manual

BIA-DPC3 rev 5 Page 1
Installation and Operation Manual
DPC3

BIA-DPC3 rev 5 Page 2
TABLE OF CONTENTS
Page
QUICK GUIDE DRAINAGE PUMPS –FLOATS CONNECTED TO PANEL 4-5
QUICK GUIDE DRAINAGE PUMPS –FLOATS CONNECTED TO PUMPS 6-7
QUICK GUIDE PRESSURE BOOSTING 8-9
QUICK GUIDE TRANSFER 10-11
QUICK GUIDE HOT WATER CIRCULATION 12-13
1.0 INTRODUCTION
1.1 Applications 15
1.2 Technical parameters and features 15
1.3 Meanings of the icons shown on the LCD 17
2.0 GENERAL
2.1 Electrical connection to the power supply and pump 18
2.2 Connections for pump over temperature protection (where supplied) 19
2.3 Installing float switches and probes 19
3.0 INSTALLATION –DRAINAGE
3.1 Function switch setting 20
3.2 Diagrams for drainage by liquid level through float switches or probes 21
4.0 INSTALLATION –DRAINAGE
WITH AUTOMATIC PUMPS
4.1 Function switch setting 25
4.2 Diagram for drainage by liquid level 26
Cont....

BIA-DPC3 rev 5 Page 3
TABLE OF CONTENTS cont.
5.0 INSTALLATION –BOOSTING
5.1 Function switch setting 28
5.2 Diagrams for boosting by liquid level through float switches or probes 29
6.0 INSTALLATION –TRANSFER
6.1 Function switch setting 33
6.2 Diagrams for transfer by liquid level through float switches or probes 34
7.0 INSTALLATION –TRANSFER
HOT WATER CIRCULATION
7.1 Function switch setting 37
7.2 Diagrams for transfer by liquid level through float switches or probes 38
8.0 OPERATION
8.1 Parameter calibration and erasing 39
8.2 Switching to AUTO mode 40
8.3 Switching to MANUAL mode 40
8.4 Alarm Test and MUTE 40
8.5 Pump protection 40
8.6 Last five failure record 41
8.7 Pump accumulated running time 41
8.8 Pump disable 42
9.0 COMMUNICATION LINK 42
9.1 Basic Function 42
9.2 Special application 43
9.3 Technical parameters 43
10.0 TROUBLE SHOOTING GUIDE 44

BIA-DPC3 rev 5 Page 4
DPC3 QUICK GUIDE
DRAINAGE PUMPS –FLOATS CONNECTED TO PANEL
DO NOT REMOVE BRIDGES BETWEEN TERMINALS 9&11 AND 10&12
SET THE DIP SWITCHES ON THE INSIDE OF THE DOOR

BIA-DPC3 rev 5 Page 5
DPC3 QUICK GUIDE
DRAINAGE PUMPS –FLOATS CONNECTED TO PANEL
CALIBRATION
SWITCH TO MANUAL PRESS MODE AND
STORE AT THE SAME TIME FOR 5 SEC
SWITCH TO AUTO PRESS MODE
CALIBRATE PUMP A PRESS ASTART THEN
AFTER PUMP RUNNING FOR 10 SECONDS
PRESS STORE
CALIBRATE PUMP B PRESS BSTART THEN
AFTER PUMP RUNNING FOR 10 SECONDS
PRESS STORE
TURN MCB ON

BIA-DPC3 rev 5 Page 6
DPC3 QUICK GUIDE
DRAINAGE PUMPS –FLOATS CONNECTED TO PUMPS
DO NOT REMOVE BRIDGES BETWEEN TERMINALS 9&11 AND 10&12
SET THE DIP SWITCHES ON THE INSIDE OF THE DOOR
INSTALL EXTRA JUMPERS

BIA-DPC3 rev 5 Page 7
DPC3 QUICK GUIDE
DRAINAGE PUMPS –FLOATS CONNECTED TO PUMPS
CALIBRATION
SWITCH TO MANUAL PRESS MODE AND
STORE AT THE SAME TIME FOR 5 SEC
SWITCH TO AUTO PRESS MODE
CALIBRATE PUMP A PRESS ASTART THEN
AFTER PUMP RUNNING FOR 10 SECONDS
PRESS STORE
CALIBRATE PUMP B PRESS BSTART THEN
AFTER PUMP RUNNING FOR 10 SECONDS
PRESS STORE
TURN MCB ON

BIA-DPC3 rev 5 Page 8
DPC3 QUICK GUIDE
PRESSURE BOOSTING
DO NOT REMOVE BRIDGES BETWEEN TERMINALS 9&11 AND 10&12
SET THE DIP SWITCHES ON THE INSIDE OF THE DOOR
INSTALL EXTRA JUMPER

BIA-DPC3 rev 5 Page 9
DPC3 QUICK GUIDE
PRESSURE BOOSTING
CALIBRATION
SWITCH TO MANUAL PRESS MODE AND
STORE AT THE SAME TIME FOR 5 SEC
SWITCH TO AUTO PRESS MODE
CALIBRATE PUMP A PRESS ASTART THEN
AFTER PUMP RUNNING FOR 10 SECONDS
PRESS STORE
CALIBRATE PUMP B PRESS BSTART THEN
AFTER PUMP RUNNING FOR 10 SECONDS
PRESS STORE
TURN MCB ON

BIA-DPC3 rev 5 Page 10
DPC3 QUICK GUIDE
TRANSFER
DO NOT REMOVE BRIDGES BETWEEN TERMINALS 9&11 AND 10&12
SET THE DIP SWITCHES ON THE INSIDE OF THE DOOR
MOVE JUMPER FROM 3&5 TO 4&6

BIA-DPC3 rev 5 Page 11
DPC3 QUICK GUIDE
TRANSFER
CALIBRATION
SWITCH TO MANUAL PRESS MODE AND
STORE AT THE SAME TIME FOR 5 SEC
SWITCH TO AUTO PRESS MODE
CALIBRATE PUMP A PRESS ASTART THEN
AFTER PUMP RUNNING FOR 10 SECONDS
PRESS STORE
CALIBRATE PUMP B PRESS BSTART THEN
AFTER PUMP RUNNING FOR 10 SECONDS
PRESS STORE
TURN MCB ON

BIA-DPC3 rev 5 Page 12
DPC3 QUICK GUIDE
HOT WATER CIRCULATION
DO NOT REMOVE BRIDGES BETWEEN TERMINALS 9&11 AND 10&12
SET THE DIP SWITCHES ON THE INSIDE OF THE DOOR

BIA-DPC3 rev 5 Page 13
DPC3 QUICK GUIDE
HOT WATER CIRCULATION
CALIBRATION
SWITCH TO MANUAL PRESS MODE AND
STORE AT THE SAME TIME FOR 5 SEC
SWITCH TO AUTO PRESS MODE
CALIBRATE PUMP A PRESS ASTART THEN
AFTER PUMP RUNNING FOR 10 SECONDS
PRESS STORE
CALIBRATE PUMP B PRESS BSTART THEN
AFTER PUMP RUNNING FOR 10 SECONDS
PRESS STORE
TURN MCB ON

BIA-DPC3 rev 5 Page 14
Conventions used in this manual.
In the manual the following symbols will be used:
Generic danger. Failure to comply with the safety regulations that follow can irreparably damage the
controller or equipment.
Electric shock risk. Failure to comply with the safety regulations that follow can cause death or serious injury.
WARNINGS
Read this manual carefully before any operation.
Please keep this manual for future use.
WARNING!!
1. Installation must be carried out by a suitably qualified electrician.
2. Before carrying out any installation or maintenance operation, controller must be disconnected from the
power supply.
3. Do not open the cover during running the controller.
4. Do not splash water or other liquid over the controller.
5. Do not allow children or infirm persons to operate the control.
6. Qualified electrician is to correctly size and install circuit breakers to protect power supply.
CAUTION!!
1. The electrical and hydraulic connections must be carried out by competent, skilled, qualified personnel.
2. Never connect AC power to the output terminals.
3. Ensure the pump and controller characteristics match.
4. Do not install the controller in the following conditions:
a. Vibration and mechanical shock.
b. Corrosive gasses and liquids.
c. Extreme heat and cold, operating range -25oC - +55oC.
d. Salt mist corrosion.
e. Rain and moisture.
f. Flammable materials, solvents.

BIA-DPC3 rev 5 Page 15
1.0 Introduction
Thank you for choosing a Bianco Icon Series Intelligent Pump Controller.
The Intelligent Pump Controller model is an easy to use, programmable controlling and protection device for direct
start, three phase pumps with output power from 0.75kW –15.0kW.
The Controller has many operation modes by adopting different electrical installations. Important features that
distinguish the Bianco Icon Series Intelligent Pump Controllers from some other controllers are the push button
calibration of overload and ability for dry run protection without float switches or probes.
1.1 Applications
The Controller is useful in all cases where there is the need to control and protect single pump installations
managing the automatic operation by a variety of switching methods.
Typical usage scenarios include:
•Stormwater
•Sewage
•Booster sets
•Rainwater reuse
•Irrigation
•Water supply
1.2 Technical parameters and features
•Built in function switch for
oDrainage by liquid level control through float switches or probes
oBoosting water supply by pressure control through pressure switch and tank
oTransfer water by liquid level control through float switches and probes
•Dry run protection without float switches or probes
•Auto/Manual switch
•Dynamic LCD displaying pump running state
•Protect the pump against many faults
•Push button calibration
•Pump accumulative running time
•Last five fault record
•RS485 communication
•Starts and stops the pump in accordance with liquid levels and pressure settings
The following chart shows main technical parameters for the Controller DPC3

BIA-DPC3 rev 5 Page 16
Main technical characteristic
Control characteristic
Double liquid level control
pressure control
Control method
Manual/Auto
Liquid level control characteristic
pulse electrode probe and float switch
Pressure control characteristic
pressure switch and pressure tank
Main technical data
Rated output power
0.75 –4.0 kW, 5.5 –11.0 kW, 15.0 kW
Rated input voltage
415V
Trip response time of overload
5 sec - 5 min
Trip response time of open phase
< 2 sec
Trip response time of short circuit
< 0.1 sec
Trip response time of under/over voltage
< 5 sec
Trip response time of dry run
6 sec
Recovery time of over load
30 min
Recovery time of under/over voltage
5 min
Recovery time of dry run
30 min
Trip voltage of over voltage
115% of rated input voltage
Trip voltage of under voltage
80% of rated input voltage
Liquid level transfer distance maximum
1000m
Protection functions
Dry run
Over load
Transient voltage
Under voltage
Over voltage
Pump stalled
Short circuit
Main installation data
Working temperature
-25 to +55 deg C
Working humidity
20% to 90% Relative Humidity, non-condensing
Degree of protection
IP54
Install position
Vertical
Unit dimensions (L x W x H)
30.2 x 24.0 x 12.0 cm
RS485 technical data
Physical interface
RS485 Bus Interface: asynchronous semi duplex
Baud rate
1200,2400,4800,9600 bps (default 9600bps)
Protocol type
MODBUS protocol (RTU)

BIA-DPC3 rev 5 Page 17
1.3 Meanings of the icons shown on the LCD.
Icon Meaning / Description
pump parameter configuration icon, when this icon appears, pump control box
is parameter setting
time displaying icon, when this icon appears, it means pump control box is
displaying some parameter of time, eg: pump accumulated running time (unit:
hour); counting down etc
pump fault icon, when this icon appears, it means pump control box is displaying
some fault information
network connection error icon, when this icon appears, it means there is no
network connections or network connection error between pump control box
and SC(slave controller) or computer
network normal connection icon, when this icon appears, it means the network
connection between pump control box and SC (slave controller) or computer is
normal
V voltage
M minute
S second
H hour
% percent
A ampere
pump running
pump stopped
low pressure or lack of pressure in the pipeline or pressure tank
high pressure or full of pressure in the pipeline or pressure tank
pump A
pump B (for dual pump controllers)

BIA-DPC3 rev 5 Page 18
2.0 GENERAL
2.1 Electrical connection to the power supply and pump
DANGER. Electric shock risk.
Before carrying out any installation or maintenance operation, the control panel should be disconnected from the
power supply and one should wait at least 2 minutes before opening the control panel.
Never connect AC power to output U1 V1 W1 terminals.
Ensure the motor, controller and power specifications match.
The electrical and hydraulic connections must be carried out by competent, skilled, qualified personnel.
Other terminals.
Terminals 7 and 8 MODBUS communication to Slave Controller or BMS
Terminals 15 and 16 N.O. close on fault
Terminals 9 and 11 and 10 and 12 for connection to motor thermal protection (microtherms) where available. If not
available leave jumper wires in.
Main Circuit Breaker

BIA-DPC3 rev 5 Page 19
2.2 Connections for pump over temperature protection (where supplied with pump).
Note: to realize the pump motor winding over temperature protection, it requires that there must be over-temperature
switches embedded in the pump motor winding (microtherms as fitted to Zenit 3ph pumps 2.2 kW or greater). To utilise the
pump’s over temperature protection connect the pump’s microtherm leads to terminals 9 and 11, 10 and 12 and remove the
jumper.
Note: if the pump is without over temperature switch, please use jumper to connect terminals 9 and 11, 10 and 12.
2.4 Installing float switches and probes.
Float switch installation.
Do not encase sensor leads, float switches or signal cables in metal pipes. Use PVC or PE tubing.
Liquid probe installation.
Jumper Leads

BIA-DPC3 rev 5 Page 20
3.0 INSTALLATION DRAINAGE PUMPS –FLOATS CONNECTED TO PANEL
3.1 Function switch setting - DRAINAGE
Installers can set the function switch to meet different applications. Before setting the function switch, the control
panel should be disconnected from the power supply.
After completing the setting, apply power to the control panel and observe the application sign displayed on the LCD
conforming to the DRAINAGE symbol.
DRAINAGE SETTING DRAINAGE SYMBOL
SWITCHES DOWN
MCB