ICON BIA-iPRESS User manual

BIA-iPRESS
DIGITAL PUMP CONTROLLER
(AUTO RESTART)
USER MANUAL
(Please read carefully before using)

1. Technical data:
Voltage: 240V
Frequency: 50Hz
Power: 2.2kW max
Current: 16 A Max
Rating: IP65
Min differential pressure: 0.3 bar
Max Working pressure: 10 bar
Cut out pressure: 0.8 – 9.8 bar
Max Ambient temperature: 60°C
Cut in pressure: 0.5 – 6 bar
Max differential pressure: 9.3 bar
In/outlet: 1” BSP male
2. Control Characteristics
The BIA-IPRESS is an adjustable digital pump pressure controller. It starts and stops
the pump according to the detected water pressure and flow through the pipe. This
controller can be used to replace a conventional pressure tank, pressure switch
installation. Electric components are completely isolated from the pipe work.
oDigital display gives you a real time indication of the pressure in the
pipeline.
oTwo working modes which can easily be changed with the push of a
button.
oOverload protection
oOver pressure protection
oBuilt in protection to prevent the motor from starting and stopping too
often.
oAnti-seize function if pump has not operated for some time.
oAuto restart function when supply tank re-fills
3. Installation
Installation and maintenance of the controller must be performed by a qualified
professional.
This controller has been designed to work with clean water. The user should check
the water source. Iron oxide will cause failure.
This controller is only to be installed on pumps that meet its requirements. It is
suggested that the user check the pump is free of defects before installation.
The controller is to be installed on the discharge of the pump before any
outlets/taps. Direction of flow is indicated by an arrow on the inlet and outlet.
Avoid any debris in the pipeline and controller to prevent failure.
The controller must be installed vertically.
Refer to Diagram 1, 2 and 3 on the following pages for further information.

240V
240V
240V
415V
415V

3. Control Funcons
Start pressure can be set
Start/Stop pressure can be set
Start pressure
Stop pressure

4. Operating instructions
•Setting working parameters
oPress the Function button (7). The screen will display ‘dE1’ and Flash. ‘dE1’
means the pump is working at its max head. In this mode, only the starting
pressure can be adjusted and the pump will stop working at its max head.
‘dE2’ means the controller is in mode 2. In this mode, the cut in and cut
out pressure can be set as desired. The mode can be changed between 1
and 2 by pressing the up and down arrow.
•Setting the pressure
oIn mode ‘dE1’, press func, the screen will display ‘dE1’ and flash, press func
again, the screen will display L00, this means the cut in pressure can be
adjusted using the up and down arrows. The adjustment range is 0.5-6 bar
oIn mode ‘dE2’, press func, the screen will display ‘dE2’ and flash, press func
again, the screen will display L00, this means the cut in pressure can be
adjusted using the up and down arrows; press func again, the screen will
again display L00, this means that the cut out pressure can now be
adjusted using the up and down arrow. The adjustment range is 0.8-9.8bar
•When making adjustments to the pressure settings, the controller will exit its
adjustment state if no buttons have been pushed for 3 seconds.
•Pressure settings will be kept in the controller memory if a power failure should
occur.
•Once working parameters have been set, they can be checked by pressing the up
and down arrows. In mode dE1, only the cut in pressure can be checked, in mode
dE2 press the up arrow to check the cut out pressure and the down arrow to check
the cut in pressure.
•When the screen displays ‘P—‘ or ‘A—‘ and flashes, the pump will attempt restart
in 30min
•If no water is supplied to the system, i.e no water in tank or closed supply/suction
pipe, the system will run the following sequence: switch off after 20 seconds if no
water detected, stop for 10 seconds, run for 40 seconds stop for 10 seconds, run
for 40 seconds. If no water is detected after this initial sequence, the status light
will flash orange, indicating that it is now in a dry-running protection status. When
the status light is flashing, it means the pump will restart after 24 hours in the
sequence mentioned above. The system will repeat this every 24 hours until water
is detected.
•The pump can be restarted at any time by pressing the reset button.

5. Possible Working Defects
Type of
defect
Possible cause related to unit Possible cause not related to unit
The pump
does not start
1. The controller is
damaged
2. The restart buon is
jammed
3. Enter the parameter
adjustment screen
1. The voltage is lower than 240V
2. The pump is no longer working
3. Electric cabled inverted
(Line/motor)
The pump
does not stop
1. The controller is
damaged
2. The check valve is
jammed open
3. The water contains iron
oxide
Presence of leaks in the pipeline
The pump
works
intermiently
1. The controller is
damaged
2. The pressure range is
not large enough
Presence of leaks in the pipeline
Status light
flashing
1. The controller is
damaged
2. Damaged sucon pipe
1. Water shortage
2. Pump is broken
3. Leakage of pump inlet
4. Pump head lower than start
pressure +0.3 bar (mode 1)
5. Pump head is lower than stop
pressure (mode 2)
Display – P-- 1. The controller is
damaged
2. The pressure sensor is
damaged
The actual pressure in the pipe line is more
than 9.9 Bar for longer than 5 seconds
Display – A-- 1. The controller is
damaged
Pump has start pressure and stop pressure
in intervals less than 30 seconds for the last
15 starts
6. Operang Suggeson
When the device is used in ‘dE1’ mode, the stop pressure must be lowerthan
the max head ofthe pump. The stop pressure must be 0.3 -0.5 bar lower than the
maximum head that the pump can generate, i.e if the max head ofthe pump is
40m, the stop pressure should be set between 3.5 and 3.7 Bar.

7. Warning
•The controller must not be used in the medical industry or any system
which will cause serious personal injury or property damage in the event
of a failure.
•The controller itself has no spare parts supplied to the purchaser and must
be maintained by a suitably qualified professional.
•The distributor / Manufacturer are not responsible for any damage caused
by any direct or indirect influence to the controller.
All details in this manual are subject to change without prior notice.

WHITE INTERNATIONAL PTY LTD
ABN 48 000119380
52-60 Ashford Ave, MILPERRA NSW 2214
PO BOX 304, MILPERRA LPO NSW 2214
Ph: 02 9783 6000 Fax: [phone]
Customer Service Hotline: [phone]
Customer Service Faxline: 02 9783 6003
EMAIL: Sales Enquiries: [email protected]
WHITE INTERNATIONAL NZ LTD
PO BOX 12704, PENROSE,AUCKLAND
Ph: 09 579 977 Fax: [phone]
Customer Service Hotline: [phone]
Customer Service Faxline: 0800 804 344
EMAIL: General Info Enquiries: [email protected].nz
White International Pty Ltd
Limited Product Warranties
TERMS & CONDITIONS
This warranty is given in addition to the consumer guarantees found within the
Australian Competition and Consumer Act 2010 (Cth) for goods purchased in
Australia and the Consumer Guarantees Act 1993 NZ for goods purchased in New
Zealand:
1) White International Pty Ltd / White International NZ Ltd (White International)
warrant that all products distributed are free from defects in workmanship
and materials, for their provided warranty period as indicated on the top or
opposite side of this document. Subject to the conditions of the warranty,
White International will repair any defective products free of charge at the
premises of our authorised service agents throughout Australia and New
Zealand if a defect in the product appears during the warranty period. If you
believe that you have purchased a defective product and wish to make a claim
under this warranty, contact us on our Sales Hotline on 1300 783 601, or send
your claim to our postal address or fax line below and we will advise you as to
how next to proceed. You will be required to supply a copy of your proof of
purchase to make a claim under this warranty.
2) This warranty excludes transportation costs to and from White International or
its appointed service agents and excludes defects due to non-compliance with
installation instructions, neglect or misuse, inadequate protection against the
elements, low voltage or use or operation for purposes other than those for
which they were designed. For further information regarding the suitability of
your intended application contact us on our Sales Hotline on 1300 783 601. If
you make an invalid claim under this warranty, the original product will be sent
back to you unrepaired.
3) This warranty refers only to products sold after the 1st January 2012, and is not
transferable to another product type and only applies to the original owner,
purchaser or end user, and is in addition to the consumer guarantees found
within the Competition and Consumer Act 2010 (Cth) for goods purchased in
Australia and the Consumer Guarantees Act 1993 (NZ) for goods purchased in
New Zealand.
12 MONTH WARRANTY

WHITE INTERNATIONAL PTY LTD
ABN 48 000119380
52-60 Ashford Ave, MILPERRA NSW 2214
PO BOX 304, MILPERRA LPO NSW 2214
Ph: 02 9783 6000 Fax: [phone]
Customer Service Hotline: [phone]
Customer Service Faxline: 02 9783 6003
EMAIL: Sales Enquiries: [email protected]
WHITE INTERNATIONAL NZ LTD
PO BOX 12704, PENROSE,AUCKLAND
Ph: 09 579 977 Fax: [phone]
Customer Service Hotline: [phone]
Customer Service Faxline: 0800 804 344
EMAIL: General Info Enquiries: [email protected].nz
4) Our goods come with guarantees that cannot be excluded under the
Australian Consumer Law. You are entitled to a replacement or refund for a
major failure and for compensation for any other reasonably foreseeable loss
or damage. You are also entitled to have the goods repaired or replaced if the
goods fail to be of acceptable quality and the failure does not amount to a
major failure.
5) To the fullest extent permitted by law, White International excludes its liability
for all other conditions or warranties which would or might otherwise be
implied at law. To the fullest extent permitted by law, White International’s
liability under this warranty and any other conditions, guarantees or warranties
at law that cannot be excluded, including those in the Competition and
Consumer Act 2010 (Cth), is expressly limited to:
(a) in the case of products, the replacement of the product or the supply of
equivalent product, the payment of the cost of replacing the product
or of acquiring an equivalent product or the repair of the product or
payment of the cost of having the product repaired, is at the discretion of
White International or a 3rd party tribunal elected under the Competition
and Consumer Act 2010 (Cth) for goods purchased in Australia and
the Consumer Guarantees Act 1993 (NZ) for goods purchased in New
Zealand; and
6) To the fullest extent permitted by law, this warranty supersedes all other
warranties attached to the product or its packaging.
7) In the case of services, supplying the services again or the payment of the cost
of having the services supplied again, is at the discretion of White International
or a 3rd party tribunal elected under the Competition and Consumer At 2010
(Cth) for goods purchased in Australia and the Consumer Guarantees Act 1993
(NZ) for goods purchased in New Zealand.
8) Our warranty commences from the date of purchase of the above mentioned
pumps. Proof of purchase is required before consideration under warranty is
given. Record your date of purchase in the space below and retain this copy for
your records.
Date of Purchase ..........................................................................
Model Purchased .........................................................................
12 MONTH WARRANTY cont.