ICP Service Unit iMAT 33 User guide

EN-US - english US
Instructions for installation and operation
Replacement unit
SERVICE UNIT
¡MAT 33
01-2791

2 Service Unit iMAT 33

Service Unit iMAT 33 3
1 Pictograms and symbols ........................................................................................................................4
2 Safety instructions..................................................................................................................................4
3 Technical data ........................................................................................................................................6
4 Control and maintenance .......................................................................................................................7
5 Elements and components...................................................................................................................13
6 Recommended spare parts..................................................................................................................14

Pictograms and symbols
4 Service Unit iMAT 33
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1Pictograms and symbols
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Observe the installation and operating instructions
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Observe the installation and operating instructions
(on the type plate)
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General danger symbol (danger, warning, caution)
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General danger symbol (danger, warning, caution) for supply voltage and supply voltage-
carrying plants components
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2 Safety instructions
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Please check whether or not these instructions correspond to the device type.
Adhere to all advice given in these operating instructions. They include essential information
which must be observed during the installation, operation and maintenance. Therefore it is
imperative for the service technician and the responsible operator / technical staff to read these
operating instructions prior to installation, start-up and maintenance.
The operating instructions must be accessible at any time at the place of application of the
iMAT 33.
In addition to these operating instructions, local or national regulations must be complied with,
if necessary.
Make sure that the iMAT 33 is operated only within the permissible limit values indicated on the
type plate. Any deviation involves a risk for persons and materials, and may result in
malfunction and service failures.
If you have any queries regarding these installation- and operating instructions, please contact
Independent Compressor Partners.
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Danger!
Compressed air!
Risk of serious injury or death through contact with quickly or suddenly escaping
compressed air or through bursting plant components or plant components which are
not secured.
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Measures:
• Do not exceed the maximum operating pressure (see type plate).
• Only carry out service measures when the system is pressure less.
•Use pressure-resistant installation material only.
• The feed pipe must be tubed firmly. Discharge pipe: short, fixed pressure hose onto pressure-resistant
pipe.
• Make sure that persons or objects cannot be hit by condensate or escaping compressed air.
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Safety instructions
Service Unit iMAT 33 5
Danger!
Supply voltage!
There is the risk of an electric shock involving injury or death when coming into contact
with non-insulated components carrying supply voltage.
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Measures:
• During electric installations, all regulations in force need to be adhered to (e.g. VDE 0100 / IEC 60364).
•When the control unit is open, service and installation works must only be undertaken when the
system is deactivated.
• The removed control unit has no IP degree of protection.
•All types of electrical works must be carried out by authorized and qualified personnel only.
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Further safety instructions:
• For installation and operation, the national regulations and safety codes in force must also be adhered
to.
• Do not use the iMAT 33 in hazardous areas.
• Regarding the inlet screw joints, excessive tightening forces must be avoided. This applies in particular
to conical screw joints.
• The iMAT 33 will only function when voltage is applied.
• Do not use the test button for permanent drainage.
• Use genuine spare parts only. This is imperative to ensure perfect functioning.
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Additional advice:
• During installation, use the spanner flat at the feed pipe (wrench size SW28 + 34) as a back rest.
• The service unit must not be dismantled.
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Caution!
Malfunction during operation!
Through incorrect installation and poor maintenance, malfunction may occur at the
iMAT.
Condensate which is not discharged may cause damage to plants and in production
processes.
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r
Measures:
• Condensate drainage which is reliable in performance directly optimizes the compressed-air quality.
• To prevent damage and breakdowns, it is imperative to observe the following:
• Exact compliance with the specifications of use and with the performance parameters of the iMAT,
in connection with the case of application (see "Proper use" section)
• Exact compliance with the installation- and operation instructions in this manual
• Regular maintenance and control of the iMAT in accordance with the instructions in this operating
manual
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Technical data
6 Service Unit iMAT 33
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3 Technical data
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min./max. operating pressure
(see type plate)
0,8...16 bar (12...230 psi)
or
1,2...16 bar (17...230 psi)
min./max. temperature
(see type plate)
+1...+60 °C (+34...+140 °F)
or
+1...+70 °C (+34...+158 °F)
Condensate inflow Inlet via condensate receiver tank
Condensate outflow G ½ Ø 13 mm hose connector
Condensate oil-contaminated + oil-free
Housing aluminium + plastic, glass fibre-reinforced
Weight (empty) 0,78 kg (1.71 lbs)
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Control and maintenance
Service Unit iMAT 33 7
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4 Control and maintenance
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Danger!
Compressed air!
Risk of serious injury or death through contact with quickly or suddenly escaping
compressed air or through bursting plant components or plant components which are
not secured.
Pos: 22 /BekoT echnische Doku mentation/Sicherheit/Ma ßnahmen Druckluft BM @ 0\mod_1 184148284291_1509 8.docx @ 15123 @ @ 1
Measures:
• Do not exceed the maximum operating pressure (see type plate).
• Only carry out service measures when the system is pressure less.
•Use pressure-resistant installation material only.
• The feed pipe must be tubed firmly. Discharge pipe: short, fixed pressure hose onto pressure-resistant
pipe.
• Make sure that persons or objects cannot be hit by condensate or escaping compressed air.
Pos: 23 /Beko Technisch eD okumentation/Sic herheit/Gefa hrNe tzspannung 1 s/w @ 0\m od_11841481869 48_15098.docx @ 151 22@ @ 1
Danger!
Supply voltage!
There is the risk of an electric shock involving injury or death when coming into contact
with non-insulated components carrying supply voltage.
Pos: 24 /BekoT echnische Doku mentation/Sicherheit/Ma ßnahmen Netzspannung BM 31U/32U/33U @ 7\mo d_139046719780 4_15098.docx @ 38070 @ @ 1
Measures:
• During electric installations, all regulations in force need to be adhered to (e.g. VDE 0100 / IEC 60364).
•When the control unit is open, service and installation works must only be undertaken when the
system is deactivated.
• The removed control unit has no IP degree of protection.
•All types of electrical works must be carried out by authorized and qualified personnel only.
Pos: 25 /BekoT echnische Doku mentation/Sicherheit/Vorsi chtF ehlfunktion @ 0\mod_121 4378096290_1509 8.docx@ 1 5237 @ @ 1
Caution!
Malfunction during operation!
Through incorrect installation and poor maintenance, malfunction may occur at the
iMAT.
Condensate which is not discharged may cause damage to plants and in production
processes.
Pos: 26 /B eko T ec hnische D oku mentation/Sic herhei t/Maßnah men F ehlfun ktionen BM@ 0\mod_1 21437843 4025_1 5098.doc x @ 15238 @ @ 1
r
Measures:
• Condensate drainage which is reliable in performance directly optimizes the compressed-air quality.
• To prevent damage and breakdowns, it is imperative to observe the following:
• Exact compliance with the specifications of use and with the performance parameters of the iMAT,
in connection with the case of application (see "Proper use" section)
• Exact compliance with the installation- and operation instructions in this manual
• Regular maintenance and control of the iMAT in accordance with the instructions in this operating
manual

Control and maintenance
8 Service Unit iMAT 33
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Note
It is imperative to observe all hazard statements and warnings listed here.
Please also observe all regulations and notes regarding industrial safety and fire prevention at the place of
installation.
As a matter of principle, only use suitable and appropriate tools and materials in a proper condition.
Do not use aggressive cleaners and improper devices such as high-pressure cleaners.
Please note that condensates may contain aggressive or harmful components. Therefore, skin contact
should be avoided.
Condensate is subject to mandatory waste disposal. As such, it must be collected in suitable containers, and
disposed of or processed properly.
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Maintenance including the cleaning of the
condensate receiver tank:
1. Prior to the replacement of the service unit, a
reset needs to be carried out.
The control unit is released by actuating the
arresting hook.
When removed, the TEST button below the
LED must be pressed and held for at least five
seconds.
2. Unfasten the iMAT 33 from the outlet.
3. Detach the iMAT 33 from the tubing at the inlet.
4. Unscrew both M6 cross recessed head screws
(22) and remove the service unit (9) by slightly
pulling and lifting it.
5. Remove the design shell (11) using a
screwdriver.
6. Unscrew the four cover screws (16) and remove
the cover (17).
7. Clean the condensate receiver tank (19).

Control and maintenance
Service Unit iMAT 33 9
8. Insert new cover O-ring (18) (gasket kit)
according to the diagram.
9. Clean the sealing surfaces of the cover.
10.Put on the cover (17) with the new O-ring and
carefully tighten the four cover screws (16)
crosswise (8 Nm).

Control and maintenance
10 Service Unit iMAT 33
11.Clean the sealing surfaces (←) at the
condensate receiver tank (19).

Control and maintenance
Service Unit iMAT 33 11
12.Check whether or not the service unit (9) goes
with the control unit (1) (model designation and
color of the arresting hook).
13.Check the O-rings at the new service unit (12,
13).
14.Mount the design shell (11).
15.Mount the service unit along with the design
shell at the condensate receiver tank (19) and
tighten both cross recessed head screws (22)
(2,5 Nm).
16.Re-install the iMAT at the inlet tubing and outlet,
in reverse order to disassembly.
22
13
19
12 911

Control and maintenance
12 Service Unit iMAT 33
Control unit with cord
packing
(previous version)
Control unit without
cord packing
(current version)
Prior to placing a previous version of the control
unit with cord packing (24) in the lower part of the
cover, the sealing mat (11) must be removed from
the service unit.
Installation of the control unit on the iMAT:
1. Check whether or not the service unit (9) goes
with the control unit (1) (model designation and
colour of the arresting hook).
2. Check whether or not the sealing mat (8) and
the contact springs (28) are clean, dry, and free
from impurities.
3. Introduce the sensor (5) into the service unit (9).
4. Hang the hook (29) of the control unit (1) in the
service unit (9).
5. Press the control unit (1) against the service
unit (9) and snap into place.
Start-up subsequent to maintenance measures:
Always carry out prior to the start-up:
• Leak test of the screwed connector of the
condensate receiver tank and of the connection
of this tank to the service unit
• Check of the electrical connections
• Check of the correct engagement of the control
unit
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Elements and components
Service Unit iMAT 33 13
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5 Elements and components
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1 Screw 3.5 x 10
2 Upper part of the cover
3 Gasket
4 Printed circuit board
5 Sensor
6 Lower part of the cover
7 Cable bushing
8 Sealing mat
9 Service unit
10 Hose connector
11 Design shell
12 O-ring 8 x 4
13 O-ring 18,5 x 2
14 Screw plug
15 Flat gasket
16 Hexagon socket head screw M6 x 16
17 Cover
18 O-ring 48.9 x 2.62
19 Condensate receiver tank
20 Flat gasket
21 Screw plug
22 Cross recessed head screw M6 x 16
24 Cord packing (only previous version)
27 Deflector plate (only)
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Recommended spare parts
14 Service Unit iMAT 33
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6 Recommended spare parts
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Available sets of spare parts Contents Order number
Service Unit iMAT 33 8, 9, 12, 13 4028459-ICP
Gasket kit 3, 8, 12, 13, 18 4024397-ICP
Design shell 11 4010167-ICP
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=== Ende der Liste für Te xtmarke Inhalt ===

Service Unit iMAT 33 15
C
Components 13
Control 7
D
Danger compressed air 4, 7
Danger supply voltage 5, 7
Data 6
Degree of protection 5, 7
E
Elements 13
I
Installation and operating instructions 4
Installations- und Betriebsanleitung 4
Instructions, safety instructions 4
L
Lower part of the cover 13
M
Maintenance 7
Maintenance including the cleaning of the
condensate receiver tank 8
O
Order number 14
P
Piktogramme 4
Printed circuit board 13
Q
Qualified personnel 5, 7
R
Recommended spare parts 14
S
Safety instructions 4
Screw plug 13
Sensor 13
Sensor tube plate 12
Service measures 4, 7
Service unit 13
Sets of spare parts 14
Spare parts 5, 14
Symbole 4
T
Technical data 6
U
Upper part of the cover 13

Service Unit iMAT 33
Independent Compressor Partners, LLC
P.O. Box 206
Jeffersonville, IN 47131
www.icompressorpartners.com
Translation of the original manual/instructions.
Original instructions are in German
Subject to technical modifications without notice / errors accepted.
ICP_iMAT33_Service_Unit_en_us_2014_12.
Printed in Germany