ICS Schneider Messtechnik GA11 User manual

EN
DE
FR
ES
Analysegerät zur Ermittlung der Gasqualität
von Isoliergasen, Typ GA11
SF₆ gas or g³ gas (3M™ Novec™ 4710)
Analytic instrument for determining the quality
of insulated gases, model GA11
Instrument d‘analyse pour déterminer la
qualité du gaz isolants , type GA11
Analizador para determinar la calidad del gas
aislante, modello GA11

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WIKA operating instructions analytic instrument, model GA11
EN
DE
FR
ES
© 09/2016 WIKA Alexander Wiegand SE & Co. KG
All rights reserved. / Alle Rechte vorbehalten.
WIKA®is a registered trademark in various countries.
WIKA®ist eine geschützte Marke in verschiedenen Ländern.
Prior to starting any work, read the operating instructions!
Keep for later use!
Vor Beginn aller Arbeiten Betriebsanleitung lesen!
Zum späteren Gebrauch aufbewahren!
Lire le mode d'emploi avant de commencer toute opération !
A conserver pour une utilisation ultérieure !
¡Leer el manual de instrucciones antes de comenzar cualquier trabajo!
¡Guardar el manual para una eventual consulta!
Betriebsanleitung Typ GA11 Seite 41 - 78
Operating instructions model GA11 Page 3 - 40
Mode d‘emploi type GA11 Page 79 - 116
Manual de instrucciones modello GA11 Página 117 - 154

3WIKA operating instructions analytic instrument, model GA11
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Contents
Contents
1. General information 5
2. Design and function 6
2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2 Description . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . 8
3. Safety 8
3.1 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . 8
3.2 Personnel qualification . . . . . . . . . . . . . . . . . . . . . 10
3.3 Personal protective equipment. . . . . . . . . . . . . . . . . . . 10
3.4 Handling of insulating gases and gas mixtures . . . . . . . . . . . . . 11
3.5 Valid standards and guidelines. . . . . . . . . . . . . . . . . . . 12
3.6 Dealing with pressure-retaining components . . . . . . . . . . . . . . 12
3.7 Residual risks . . . . . . . . . . . . . . . . . . . . . . . . 13
3.8 Labelling, safety marks . . . . . . . . . . . . . . . . . . . . . 13
4. Transport, packaging and storage 14
4.1 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.2 Packaging. . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . 14
5. Commissioning, operation 14
5.1 Battery/mains operated . . . . . . . . . . . . . . . . . . . . . 14
5.2 Connecting the gas compartment. . . . . . . . . . . . . . . . . . 15
5.2.1 Pumping back in the measured gas compartment . . . . . . . . . . . 15
5.2.2 Pumping back in external gas compartment (pressurised) . . . . . . . . 15
5.2.3 Pumping back in external gas compartment (depressurised) . . . . . . . 16
5.3 Switching on and off . . . . . . . . . . . . . . . . . . . . . . 16
5.4 Performing measurements . . . . . . . . . . . . . . . . . . . . 17
5.5 Automatic and cyclic recalibration of the humidity sensor. . . . . . . . . . 19
5.6 Cancelling an ongoing measurement . . . . . . . . . . . . . . . . 19
5.7 Emptying depot and depressurised gas compartment . . . . . . . . . . . 20
5.8 Saving the measuring result. . . . . . . . . . . . . . . . . . . . 21
5.9 Managing the saved measuring results . . . . . . . . . . . . . . . . 22
5.9.1 Internal memory . . . . . . . . . . . . . . . . . . . . . . 22

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Contents
Declarations of conformity can be found online at www.wika.com.
6. Settings 24
6.1 Calling the settings mode . . . . . . . . . . . . . . . . . . . . 24
6.2 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.3 System. . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.4 Evacuating the system . . . . . . . . . . . . . . . . . . . . . 25
6.5 Importing/exporting the list of measurement names via USB interface . . . . . 27
6.6 Limit values for gases . . . . . . . . . . . . . . . . . . . . . . 28
6.7 Firmware upgrade . . . . . . . . . . . . . . . . . . . . . . . 28
7. Software Q-Analyser Measurement Viewer 30
8. Maintenance and cleaning 31
8.1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 31
8.2 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8.3 Recalibration. . . . . . . . . . . . . . . . . . . . . . . . . 31
9. Replacing sensors 32
10. Faults 34
11. Dismounting, return and disposal 35
11.1 Dismounting . . . . . . . . . . . . . . . . . . . . . . . . . 35
11.2 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
11.3 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . 36
12. Specications 36
13. Accessories 40

5WIKA operating instructions analytic instrument, model GA11
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1. General information
1. General information
■
The analytic instrument described in the operating instructions has been designed
and manufactured using state-of-the-art technology.
All components are subject to stringent quality and environmental criteria during
production. Our management systems are certied to ISO 9001 and ISO 14001.
■
These operating instructions contain important information on handling the
instrument.Working safely requires that all safety instructions and work instructions
are observed.
■
Observe the relevant local accident prevention regulations and general safety
regulations for the instrument's range of use.
■
The operating instructions are part of the product and must be kept in the immediate
vicinity of the instrument and readily accessible to skilled personnel at any time.
■
Skilled personnel must have carefully read and understood the operating instructions
prior to beginning any work.
■
The manufacturer's liability is void in the case of any damage caused by using
the product contrary to its intended use, non-compliance with these operating
instructions, assignment of insuciently qualied skilled personnel or unauthorised
modications to the instrument.
■
The general terms and conditions contained in the sales documentation shall apply.
■
Subject to technical modications.
■
Factory calibrations/DKD/DAkkS calibrations are carried out in accordance with
international standards.
■
Further information:

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2. Design and function
2. Design and function
2.1 Overview









 
Power supply unit
Adapter
Storage for hoses
Storage for power cord
User interface
ON/OFF key
Touchscreen
Network connection (LAN)
Inlet, return pumps
Outlet, gas cylinder
Power and charging
indicators
Outlet for gas recovery bag
USB interface
Power connection

7WIKA operating instructions analytic instrument, model GA11
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2. Design and function
2.2 Description
Data processing and data storage
The analytic instrument model GA11 is a multi-sensor system for examining the quality
of SF₆ gas and g³ gas (3M™ Novec™ 4710), e.g. in switchgear. The basic instrument
consists of a built-in computer with touchscreen for processing and storage of up to 500
data records.The data records can be exported via the integrated USB interface.
The accompanying software “Q-Analyser Measurement Viewer” enables you to display
the data on a PC or print the measurement reports (only for SF₆-Q-Analyser).
Extendable sensor system (only for SF₆-Q-Analyser)
The sensor system of GA11 is module-based and can be extended to up to 7 sensors.
In addition, there is the possibility of storing measuring gas internally as well as pumping
it back into the original gas compartment without losses after the measurement.
Automatic adjustment of the gas quality
After the measurement, the results will be compared with customer-specically
adjustable limit values according to e.g. CIGRE B3.02.01 or IEC 60480 standards.The
operator thus obtains a reliable statement on whether the insulating gas is suitable for
the given application or not, or whether it is necessary to perform a gas processing or a
gas exchange.
There are no standards to compare with for g³ gas (Novec 4710). The operator can
enter his own limit values for quality.
Battery life
If the lithium-ion rechargeable battery is fully charged, the analytic instrument can
perform at least 5 measurements with the “pumping back” function.The number of the
battery-powered pump-back cycles is largely dependent on the container pressure of the
gas to be measured.
The GA11 sends a warning message on the display when battery is low.
If the instrument is not connected to the mains in time, it will shut down automatically in
order to prevent damages and data loss. In the mains operation, the battery is charged
and the instrument can be switched on again at the same time and operate without
restrictions.
Power and charging indicators
The front control panel has two LEDs which indicate the charging status (red) or mains
operation (green). During the charge cycle, the charging indicator lights up red. If no
charge cycle occurs (rechargeable battery full or fault), the charging indicator blinks red.
A fault occurs if the rechargeable battery is defective and the GA11 cannot therefore be
switched on outside of mains operation (→ see chapter 8.1 “Maintenance”).

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2. Design and function / 3. Safety
2.3 Scope of delivery
■
Analytic instrument model GA11 in a sturdy transport case
■
Power supply unit with power cord
■
Calibration certicate
■
Touchpen
■
USB stick
■
Operating instructions
■
See delivery note for optionally ordered sensor system and accessories
Cross-check scope of delivery with delivery note.
3. Safety
Explanation of symbols
WARNING!
... indicates a potentially dangerous situation that can result in serious injury
or death, if not avoided.
CAUTION!
... indicates a potentially dangerous situation that can result in light injuries
or damage to property or the environment, if not avoided.
Information
... points out useful tips, recommendations and information for ecient and
trouble-free operation.
3.1 Intended use
The analytic instrument model GA11 is available in two dierent versions: SF6-Q-
Analyser and g³-Q-Analyser. The GA11 is used for determining the gas quality of the
following insulating gases and gas mixtures.
Permissible insulating gases and gas mixtures for SF₆-Q-Analyser
■
SF₆ gas
■
SF₆/N₂
■
SF₆/CF₄
■
CO₂

9WIKA operating instructions analytic instrument, model GA11
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3. Safety
Permissible insulating gases and gas mixtures for g³-Q-Analyser
■
g³ gas
■
CO₂
■
3M™ Novec™ 4710
Application areas
The instrument is especially designed for applications that full the following conditions:
■
The use is only allowed in buildings or dry surroundings.
■
The transport case must always remain horizontal during commissioning and in use.
■
Use only for commercial purposes and in industrial environment.
■
The height of the operation site should not exceed 2,500 m.
■
Environment with max. pollution degree of 3.
■
Voltage supply of overvoltage category II.
■
Ambient temperature between 0 ... 40 °C [32 ... 104 °F].
Only use the analytic instrument in applications that lie within its technical performance
limits (e.g. max. ambient temperature, pressure ranges, ...).
→ For performance limits see chapter 12 “Specications”.
The instrument has been designed and built solely for the intended use described here,
and may only be used accordingly.
Only use the instrument with original accessories from WIKA.
Refrain from unauthorised modications to the instrument.
Any use beyond or dierent to the intended use is considered as improper use.
The technical specications contained in these operating instructions must be
observed. Improper handling or operation of the instrument outside of its technical
specications requires the instrument to be taken out of service immediately and
inspected by an authorised WIKA service engineer.
Handle electronic precision measuring instruments with the required care (protect from
humidity, impacts, strong magnetic elds, static electricity and extreme temperatures,
do not insert any objects into the instrument or its openings). Plugs and sockets must be
protected from contamination.
The manufacturer shall not be liable for claims of any type based on operation contrary
to the intended use.

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3. Safety
3.2 Personnel qualification
WARNING!
Risk of injury should qualication be insucient
Improper handling can result in considerable injury and damage to property.
■
The activities described in these operating instructions may only be
carried out by skilled personnel who have the qualications described
below.
■
Keep unqualied personnel away from hazardous areas.
Trained personnel
The plant operator must ensure that the handling of SF₆ gas and g³ gas (Novec 4710)
is only carried out by a qualied company or by qualied persons which have been
specially trained in accordance with IEC 62271-4:2013, IEC 60480 and IEC 60376
section 10.3.1 (as well as the Annexes A and B).
In addition, it is imperative that personnel are familiar with the physical principles of SF₆
gas and with the specic knowledge to perform gas handling and gas measurements
from IEC 62271-4:2013, ASTM D2029 - 97:2017 and the CIGRÈ - SF₆ Measurement
guide (723).
Special operating conditions require further appropriate knowledge, e.g. of aggressive
media (ASTM D2284 – 11).
3.3 Personal protective equipment
The personal protective equipment is designed to protect the skilled personnel from
hazards that could impair their safety or health during work.When carrying out the
various tasks on and with the instrument, the skilled personnel must wear personal
protective equipment.
Follow the instructions displayed in the work area regarding personal protective
equipment!
The requisite personal protective equipment must be provided by the operating
company.
Wear safety goggles!
Safety goggles to EN 166, class 2.
They protect the eyes from ying parts during coupling or releasing of the
quick connections under pressure.
Wear protective gloves!
Protect hands from friction, abrasion, cuts or deep injuries and also from
contact with hot surfaces.

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3. Safety
3.4 Handling of insulating gases and gas mixtures
SF6gas is a greenhouse gas which is listed in the Kyoto Protocol. SF6gas must not be
released into the atmosphere, but must be collected in suitable containers.
Properties of insulating gases
■
Colourless and odourless
■
Chemically neutral
■
Inert
■
Not ammable
■
Heavier than air
■
No toxicity
■
No damage to the ozone layer
Detailed information is given in IEC 60376 and IEC 61634.
Danger of suocation caused by insulating gases and gas mixtures
High concentrations of gases and gas mixtures may lead to suocation. Especially at
ground level or in lower-lying areas.
Danger caused by decomposition products
Insulating gas in electrical systems may contain decomposition products generated by
electric arcs:
■
Gaseous sulphur uorides
■
Sulphur hexauorides
■
Solid and atomized metal uorides, metal suldes, metal oxides
■
Hydrogen uoride
■
Sulphur dioxide
Decomposition products can be harmful to health.
■
They can cause poisoning by inhalation, ingestion or contact with the skin.
■
They may be irritating to the eyes, the respiratory system or the skin and burn them.
■
Inhalation of large quantities may damage the lungs.
Observe the following safety instructions in order to avoid danger from insulating gas:
■
Wear personal protective equipment.
■
Read the material safety data sheet of the gas supplier.
■
With large leaks, evacuate the area quickly.
■
Ensure good ventilation.
■
Ensure the leak tightness of the equipment with a leak detector (e.g. model GIR-10).

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3. Safety
3.5 Valid standards and guidelines
Installation, assembly, commissioning:
■
DGUV Information 213-013 (SF₆ plants and equipment)
■
IEC 62271-4:2013 (High-voltage switchgear and controlgear - Part 4: Handling
procedures for sulphur hexauoride (SF₆) and its mixtures)
■
IEC 60376:2018 (Specication of technical grade sulphur hexauoride (SF₆) and
complementary gases to be used in its mixtures for use in electrical equipment)
■
IEC 60480 (Specications for the re-use of sulphur hexauoride (SF₆) and its
mixtures in electrical equipment)
■
CIGRE report 276, 2005 (Guide for the preparation of customised “Practical SF₆
handling instructions”)
Leaks during operation:
■
IEC 60376:2018 (Specication of technical grade sulphur hexauoride (SF₆) and
complementary gases to be used in its mixtures for use in electrical equipment)
■
IEC 60480 (Specications for the re-use of sulphur hexauoride (SF₆) and its
mixtures in electrical equipment)
■
CIGRE 2002 („SF₆ gas in the electrical industry“)
Repair work and maintenance:
■
IEC 62271-4:2013 (High-voltage switchgear and controlgear - Part 4: Handling
procedures for sulphur hexauoride (SF₆) and its mixtures)
■
CIGRE 1991 (Handling of SF₆ and its decomposition products in Gas Insulated
Switchgear (GIS))
■
CIGRE report 276, 2005 (Guide for the preparation of customised “Practical SF₆
handling instructions”)
■
CIGRE report 163, 2000 (Guide for SF₆ gas mixtures)
Insulating gas is a colourless and odourless, chemically neutral, inert and
non-inammable gas which is heavier than air, not toxic and not harmful to
the ozone layer. Detailed information is given in IEC 60376 and IEC 61634.
3.6 Dealing with pressure-retaining components
Pneumatic energy can lead to serious injury.
With damaged individual components, highly pressurised air can escape and cause eye
injuries, for example.
Pressure-retaining components (e.g. adapters, hoses and external containers) may
burst due to overpressure.

13WIKA operating instructions analytic instrument, model GA11
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3. Safety
Observe the following safety instructions in order to avoid danger from pneumatic energy:
■
Depressurise the instrument before starting any work on it. Be careful of the
accumulator, and ensure it is fully discharged.
■
Do not alter the pressure settings above the maximum permissible levels.
■
Make sure that all pressure-retaining components are designed for the quoted
nominal pressures (→ see chapter 12 “Specications”).
3.7 Residual risks
Despite compliance with all relevant safety regulations for the design and construction
of our instruments as well as intended use of them by the operator, residual risks may
occur during operation.
Residual risks are described in detail in the individual chapters. It is vital that you comply
with all safety instructions.
3.8 Labelling, safety marks
Product label (example)
The product label is located at the rear of the display frame.
Product designation (model)
Supply voltage
Serial number
Date of manufacture
WIKA
Alexander Wiegand SE & Co. KG, 63911 Klingenberg, Germany
Product:
Power Supply:
Serial No:
Manufacturing Year:
Made in Germany





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4. Transport, packaging ... / 5. Commissioning, operation
4. Transport, packaging and storage
4.1 Transport
Check the analytic instrument for any damage that may have been caused by transport.
Obvious damage must be reported immediately.
4.2 Packaging
Do not remove packaging until just before mounting.
Keep the packaging as it will provide optimum protection during transport (e.g.
calibration, sending for repair).
4.3 Storage
Permissible conditions at the place of storage:
Storage temperature: -20 ... +60 °C [-4 ... +140 °F]
Air humidity: 15 ... 90 % r. h. (non-condensing)
Avoid exposure to the following factors:
■
Direct sunlight or proximity to hot objects
■
Mechanical vibration, mechanical shock (putting it down hard)
■
Soot, vapour, dust and corrosive gases
■
Hazardous environments, ammable atmospheres
■
Storage outdoors or in humid environment
■
Unauthorized access
5. Commissioning, operation
Depending on the version of the analytic instrument, the user interface may
dier from those illustrated in these operating instructions. However, the
procedure is always the same.
The transport case must always remain horizontal during commissioning and in use.
5.1 Battery/mains operated
The analytic instrument can be operated in battery mode and in the mains supply.
F or mains operation, only the supplied power supply unit and cable should
be used.The instrument must be included in the equipotential bonding of the
equipment to be measured.
If the lithium-ion rechargeable battery is fully charged, the analytic instrument can perform at
least 5 measurements with the “pumping back” function.The number of the battery-powered
pump-back cycles is largely dependent on the container pressure of the gas to be measured.
The GA11 sends a warning message on the display when battery is low.

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5. Commissioning, operation
If the instrument is not connected to the mains in time, it will shut down automatically in
order to prevent damages and data loss. In the mains operation, the battery is charged and
the instrument can be switched on again at the same time and operate without restrictions.
Establishing connection to mains supply
1. Connect power supply unit to the power cord.
2. Connect power supply unit to mains connection on the operating panel.
3. Connect the power cord to the socket.
⇒Connection to mains supply is established.
5.2 Connecting the gas compartment
CAUTION!
Escaping gas results in environmental hazards
If there are leakages at the connecting elements, the environmentally
hazardous gas may be released to the atmosphere.
▶Make sure that there is no leakage at any connections (e.g. by using gas
detector model GIR-10)
For an optimal measuring result evacuate the connetcing hose prior to measurement.
To perform a measurement, the pressure of the gas compartment to be measured has
to be at least 1.3 bar abs. If the inlet pressure is below 1.3 bar abs., it is possible to use
an inlet pressure control unit (e.g. model GA05) to raise the pressure.
5.2.1 Pumping back in the measured gas compartment
▶Connect “Inlet, return pumps ” to the gas compartment.
⇒Gas compartment is connected.
During pumping back, the gas is pumped back into the gas compartment via the “Inlet,
return pumps ”.
5.2.2 Pumping back in external gas compartment (pressurised)
Requirement:
The lling pressure of the external gas compartment is between 1.3 ... 10 bar abs.
(SF₆-Q-Analyser)
The lling pressure of the external gas compartment is between 1.3 ... 12 bar abs.
(g³-Q-Analyser)
1. Connect “Inlet, return pumps ” to the gas compartment to be measured.
2. Connect “Outlet for gas cylinder ” to the external gas compartment.
⇒Gas compartment is connected.

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5. Commissioning, operation
5.2.3 Pumping back in external gas compartment (depressurised)
1. Connect “Inlet, return pumps ” to the gas compartment to be measured.
2. Connect “Outlet for gas recovery bag ” to the external gas compartment.
⇒Gas compartment is connected.
5.3 Switching on and off
Switching on
▶Press On/Off switch.
⇒A self-test is performed.
⇒The residual gas is filtered.
⇒Instrument is ready for operation.
⇒Start screen with sensor values is displayed.
The actual display may vary from the example. Sensors installed in the system are
marked with a white background.
Switching o
▶Press the following button.

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5. Commissioning, operation
5.4 Performing measurements
1. Press “Measurement”.
2. Congure the measuring methods and press “Start” to conrm.
⇒The measurement begins.
Measurement with internal depot
The measuring gas will be stored temporarily in the internal depot and later be pumped back
into the gas compartment to be measured or a pressurised external gas compartment.
Measurement with external container (depressurised)
The measuring gas will be directly pumped into a depressurised external gas compartment
(e.g. gas recovery bag, model GA45).
Pumping back after the measurement
Once the measurement is nished, a selection window will open, which enables the
selection of the storage location.
Multiple measurement
The multiple measurement makes it possible to perform the gas quality check at specic
intervals automatically.
Measurement
Data
management
Settings

18
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5. Commissioning, operation
3. Save or skip the measuring result.
Measuring results are automatically compared with the dened limit values and an
OK symbol is displayed if they pass.
Dened limit values (→ see chapter 6.6 “Limit values for gases”).
4. Select the gas compartment for pumping the measuring gas back (only available
when the “pumping back” function is selected).
⇒Measuring gas is pumped back.
⇒Measurement is finished.
Connection 
The measuring gas is directly pumped back into the measured gas compartment.
Connection 
The measuring gas is pumped into a pressurised external gas compartment (e.g. gas cylinder).
The maximal pumping capacity of the analytic instrument is:
■
10 bar abs. (SF₆-Q-Analyser)
■
12 bar abs. (g³-Q-Analyser)
External container 
With the function activated, the measuring gas is emptied from an external container at
connection as well.

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5. Commissioning, operation
5.5 Automatic and cyclic recalibration of the humidity sensor
In order to ensure that the humidity sensor only has a short settling time, even after
the measuring instrument has been stored for a longer period of time, the instrument
automatically recalibrates the humidity sensor module at start-up and at regular
intervals. If this recalibration takes place during a measurement, the measurement is
paused until the recalibration is completed.
If the measuring instrument has experienced large temperature dierences
or if very dry gas is to be measured, the instrument must be switched on at
least 1 hour before the measurement.
5.6 Cancelling an ongoing measurement
1. Press “Cancel” and conrm by pressing “Yes”.

20
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5. Commissioning, operation
2. Select the gas compartment for pumping the measuring gas back (only available
when the “pumping back” function is selected).
⇒Measuring gas is pumped back.
⇒Measurement is finished.
Connection 
The measuring gas is directly pumped back into the measured gas compartment.
Connection 
The measuring gas is pumped into a pressurised external gas compartment (e.g. gas cylinder).
The maximal pumping capacity of the analytic instrument is:
■
10 bar abs. (SF₆-Q-Analyser)
■
12 bar abs. (g³-Q-Analyser)
5.7 Emptying depot and depressurised gas compartment
The depot can be emptied only when there is measuring gas inside. If the depot is
already empty, the procedure is cancelled with an error message.
1. Press “Empty depot”.