ICS P-3 Series User manual

EN
DE
FR
ES
Pressure sensor for precision measurements, model P-30
Drucksensor, Typ P-3x
Pressure sensor, model P-3x
Capteur de pression, type P-3x
Sensor de presión, modelo P-3x

2WIKA operating instructions precision pressure transmitter model P-3x
EN
DE
11473500.07 01/2020 EN/DE/FR/ES
FR
ES
Operating instructions models P30, P-31 Page 3 - 24
Betriebsanleitung Typen P30, P-31 Seite 25 - 46
Mode d‘emploi types P30, P-31 Page 47 - 68
Manual de instrucciones modelos P30, P-31 Página 69 - 90
© 2011 WIKA Alexander Wiegand SE & Co. KG
All rights reserved. / Alle Rechte vorbehalten.
WIKA®is a registered trademark in various countries.
WIKA®ist eine geschützte Marke in verschiedenen Ländern.
Prior to starting any work, read the operating instructions!
Keep for later use!
Vor Beginn aller Arbeiten Betriebsanleitung lesen!
Zum späteren Gebrauch aufbewahren!
Lire le mode d‘emploi avant de commencer toute opération !
A conserver pour une utilisation ultérieure !
¡Leer el manual de instrucciones antes de comenzar cualquier trabajo!
¡Guardar el manual para una eventual consulta posterior!

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1. General information 4
2. Safety 6
3. Specications 9
4. Design and function 14
5. Transport, packaging and storage 14
6. Commissioning, operation 15
7. Maintenance and cleaning 21
8. Faults 22
9. Dismounting, return and disposal 24
??
Contents
Contents
Declarations of conformity can be found online at www.wika.com.

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1. General information
1. General information
■
The pressure sensor described in the operating instructions has been designed and manufactured
using state-of-the-art technology. All components are subject to stringent quality and environmental
criteria during production. Our management systems are certied to ISO 9001 and ISO 14001.
■
These operating instructions contain important information on handling the pressure sensor. Working
safely requires that all safety instructions and work instructions are observed.
■
Observe the relevant local accident prevention regulations and general safety regulations for the
pressure sensor's range of use.
■
The operating instructions are part of the product and must be kept in the immediate vicinity of the
pressure sensor and readily accessible to skilled personnel at any time.
■
Skilled personnel must have carefully read and understood the operating instructions prior to
beginning any work.
■
The manufacturer's liability is void in the case of any damage caused by using the product contrary
to its intended use, non-compliance with these operating instructions, assignment of insuciently
qualied skilled personnel or unauthorised modications to the pressure sensor.
■
The general terms and conditions, contained in the sales documentation, shall apply.
■
Subject to technical modications.
■
Further information:

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1. General information
Explanation of symbols
WARNING!
... indicates a potentially dangerous situation that can result in serious injury or death, if not
avoided.
CAUTION!
... indicates a potentially dangerous situation that can result in light injuries or damage to
equipment or the environment, if not avoided.
Information
… points out useful tips, recommendations and information for ecient and trouble-free
operation.
CAUTION!
... indicates a potentially dangerous situation that can result in burns, caused by hot
surfaces or liquids, if not avoided.
Abbreviations
2-wire Two of the connection lines are used for the voltage supply.
The measurement signal also provides the supply current.
3-wire Two of the connection lines are used for the voltage supply.
One connection line is used for the measurement signal.
U+Positive power terminal
U- Negative power terminal
S+Positive measurement terminal

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2. Safety
2. Safety
WARNING!
Before installation, commissioning and operation, ensure that the appropriate pressure
sensor has been selected in terms of measuring range, design and specic measuring
conditions. Non-observance can result in serious injury and/or damage to the equipment.
WARNING!
■
Open the connections only after the system has been depressurised.
■
Prior to opening the instrument, disconnect it from the mains.
■
Always operate the pressure sensor within the overpressure limit.
■
Observe the working conditions in accordance with chapter 3 "Specications".
■
For the application of the pressure sensor in connection with aggressive/corrosive media
and for avoiding mechanical damages, see chapter 3 „Specications“.
Further important safety instructions can be found in the individual chapters of these
operating instructions.
2.1 Intended use
The pressure sensor is used to convert pressure into an electrical signal.
The pressure sensor has been designed and built solely for the intended use described here and may
only be used accordingly.
This is class B equipment for emissions and is intended for use in industrial environments. In other
environments, e.g. residential or commercial installations, it can intefere with other equipment under
certain conditions. In such circumstances the operator is expected to take the appropriate measures.
The technical specications contained in these operating instructions must be observed. Improper
handling or operation of the pressure sensor outside of its technical specications requires the
instrument to be taken out of service immediately and inspected by an authorised WIKA service
engineer.
The manufacturer shall not be liable for claims of any type based on operation contrary to the intended use.

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2. Safety
2.2 Personnel qualication
WARNING!
Risk of injury should qualication be insucient!
Improper handling can result in considerable injury and damage to equipment.
The activities described in these operating instructions may only be carried out by skilled
personnel who have the qualications described below.
Skilled personnel
Skilled personnel are understood to be personnel who, based on their technical training, knowledge
of measurement and control technology and on their experience and knowledge of country-specic
regulations, current standards and directives, are capable of carrying out the work described and
independently recognising potential hazards.
Special operating conditions require further appropriate knowledge, e.g. of aggressive media.
2.3 Special hazards
WARNING!
For hazardous media such as oxygen, acetylene, ammable or toxic gases or liquids,
and refrigeration plants, compressors, etc., in addition to all standard regulations, the
appropriate existing codes or regulations must also be followed.
WARNING!
Residual media in dismounted pressure sensors can result in a risk to persons, the
environment and equipment.
Take sucient precautionary measures.
WARNING!
When touching the pressure sensor, please note that the surfaces of the instrument
components can become hot during operation.

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2. Safety
2.4 Labelling/Safety marks
Product label
If the serial number becomes illegible (e.g. due to mechanical damage or overpainting), traceability will
no longer be possible.
Explanation of symbols
Before mounting and commissioning the instrument, ensure you read
the operating instructions!
Voltage DC
Output signal
Pin assignment
Power supply
P# Article No.
S# Serial No.
Model
Measuring range
Accuracy

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3. Specications
3.1 Measuring ranges
Relative pressure
bar 0 ... 0.25 0 ... 0.4 0 ... 0.6 0 ... 1 0 ... 1.6 0 ... 2.5 0 ... 4
0 ... 6 0 ... 10 0 ... 16 0 ... 25 0 ... 40 0 ... 60 0 ... 100
0 ... 160 0 ... 250 0 ... 400 0 ... 600 0 ... 1,000 1)
psi 0 ... 5 0 ... 10 0 ... 15 0 ... 25 0 ... 30 0 ... 50 0 ... 100
0 ... 160 0 ... 200 0 ... 300 0 ... 500 0 ... 1,000 0 ... 1,500 0 ... 2,000
0 ... 3,000 0 ... 5,000 0 ... 10,000
1) not available for model P-31
Absolute pressure
bar 0 ... 0.25 2) 0 ... 0.4 0 ... 0.6 0 ... 1 0.8 ... 1.2 2) 0 ... 1.6 0 ... 2.5
0 ... 4 0 ... 6 0 ... 10 0 ... 16 0 ... 25
psi 0 ... 5 0 ... 10 0 ... 15 0 ... 25 0 ... 30 0 ... 50 0 ... 100
0 ... 160 0 ... 200 0 ... 300
2) only available with an accuracy of 0.1 % of span
Vacuum and +/- measuring range
bar -1 … 0 -0.6 … 0 -0.4 … 0 -0.25 … 0 -1 … +0.6
-1 … +1 -1 … +1.5 -1 … +3 -1 … +5 -1 … +9
-1 … +15
psi -30 inHg ... 0 -30 inHg ... +15 -30 inHg ... +30 -30 inHg ... +50 -30 inHg ... +100
-30 inHg ... +160 -30 inHg ... +200
3. Specications

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Overload safety
The overload safety is based on the sensor element used. Depending on the selected process connec-
tion and sealing, restrictions in overload safety can result.
A higher overload safety will result in a higher temperature error.
Measuring ranges ≤ 25 bar [≤ 400 psi]: 3-fold
Measuring ranges 40 ... 600 bar [500 ... 5,000 psi]: 2-fold 1)
Measuring range 1,000 bar: 1.5-fold
1) 1.5-fold overload safety with 1,000 psi, 1,500 psi and 10,000 psi
Vacuum resistance
yes
3.2 Output signal
Signal type Signal
Current (2-wire) 4 ... 20 mA
Current (3-wire) 4 ... 20 mA
0 ... 20 mA
Voltage (3-wire) DC 0 ... 10 V
DC 0 ... 5 V
USB per P-30/P-31 interface protocol
CANopen per CiA DS404
Load in Ω
Current (2-wire, 3-wire): ≤ (power supply - 9 V)/0.02 A
Voltage (3-wire): > Umax/1 mA
3. Specications

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3.3 Voltage supply
Power supply
The permissible power supply depends on the corresponding output signal.
4 ... 20 mA (2-wire): DC 9 ...30 V
4 ... 20 mA (3-wire): DC 9 ...30 V
0 ... 20 mA (3-wire): DC 9 ...30 V
DC 0 ... 5 V: DC 9 ...30 V
DC 0 ... 10 V: DC 14 ... 30 V
USB: DC 4,5 ... 5,5 V
CANopen: DC 9 ...30 V
Measuring rate
3-wire and CANopen: 1 ms
2-wire 2 ms
USB: 3 ms
Total current consumption
Current output (2-wire): max. 25 mA
Current output (3-wire): max. 45 mA
Voltage output (3-wire): max. 10 mA
USB: 40 mA
CANopen: 60 mA
3. Specications

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3.4 Accuracy
Non-linearity (IEC 61298-2)
≤ ±0.04 % of span BFSL
Accuracy at room temperature
Accuracy class
Standard ≤ ±0.1 % of span 1)
Option ≤ ±0.05 % of span 1)
1) Including non-linearity, hysteresis, zero-point and full scale deviations (corresponds to measured error per IEC 61298-2). Calibrated in
vertical mounting position with process connection facing downwards.
Temperature error
In the range of -20 ... +80 °C [-4 ... +176 °F] the instrument is actively compensated.
-20 ... +10 °C [-4 ... +50 °F]: ≤ ±0,2 % of span/10 K
10 ... 60 °C [50 ... 140 °F]: no additional error 1)
60 ... 80 °C [140 ... 176 °F]: ≤ ±0,2 % of span/10 K
1) For the optional accuracy at reference conditions of ≤ ±0.05 % of span there is an additional temperature error of ≤ ±0.05 % of span.
Long-term stability
≤ ±0.1 % of span/year
Total error band (10 ... 60 °C) [50 ... 140 °F]
≤ ±0.1 % of span
Adjustment and recalibration
Calibration via software "EasyCom 2011"
Zero point: -5 ... +20 % of span
Span: -20 ... +5 % of span
3. Specications

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3.5 Reference conditions (IEC 61298-1)
Temperature: 15 ... 25 °C [59 ... 77 °F]
Atmospheric pressure: 860 ... 1,060 mbar [12.47 ... 15.37 psi]
Humidity: 45 ... 75 % relative
Nominal position: Process connection lower mount (LM)
Power supply: DC 24 V
DC 5 V with USB version
Warm-up time: < 10 min
Mounting position: Process connection lower mount (LM)
3.6 Operating conditions
Mechanics
Vibration resistance:
10 g (IEC 60068-2-6)
Shock resistance: 200 g (IEC 60068-2-27, mechanical)
Service life: 10 million load cycles
Free fall: 1 m
Temperatures
Medium: -20 ... +80 °C [-4 ... +176 °F]
Ambient: -20 ... +105 °C [-4 ... +221 °F]
Storage: -40 ... +85 °C [-40 ... +185 °F]
3.7 Electrical safety
Short-circuit resistance: S+ vs. U-
CAN-High/CAN-Low vs. U+/U-
Reverse polarity protection: U+ vs. U-
Overvoltage protection: DC 36 V (not with USB version)
Insulation voltage: DC 500 V
3. Specications

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3.8 Materials
Wetted parts
■
Stainless steel
■
Additionally Elgiloy for measuring ranges > 25 bar
■
For sealing materials see process connections in data sheet PE 81.54
Non-wetted parts
Stainless steel
4. Design and function
4.1 Description
By means of a sensor element and by applying power, the prevailing pressure is converted into an
amplied standardised electrical signal via the deformation of a diaphragm. This electrical signal varies
in proportion to the pressure and can be evaluated accordingly.
4.2 Scope of delivery
Cross-check scope of delivery with the delivery note.
Flush design (P-31) with pre-mounted sealings and protection cap.
For model P-31, the sealing ring is included in the delivery.
5. Transport, packaging and storage
5.1 Transport
Check the instrument for any damage that may have been caused during transportation.
Obvious damage must be reported immediately.
5.2 Packaging
Do not remove packaging until just before mounting.
Keep the packaging as it will provide optimum protection during transport (e.g. change in installation
site, sending for repair).
Keep the protection cap of the process connection for later transport or storage.
3. Specications/4. Design and function

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5. Transport, packaging and storage/6. Commissioning, ...
5.3 Storage
Permissible conditions at the place of storage:
■
Storage temperature: -40 ... +85 °C [-40 ... +185 °F]
■
Humidity: 45 ... 75 % relative humidity (no condensation)
WARNING!
Before storing the pressure sensor (following operation), remove any residual media.This
is of particular importance if the medium is hazardous to health, e.g. caustic, toxic, carcino-
genic, radioactive, etc.
6. Commissioning, operation
CAUTION!
Prior to commissioning, the pressure sensor must be subjected to a visual inspection.
■
Check the diaphragm for any visible damage, since this is a safety-relevant component.
■
Leaking uid is indicative of damage.
■
Only use the pressure sensor if it is in perfect condition with respect to safety.
6.1 Making the mechanical connection
Required tool: Open-ended spanner (spanner width 27 or 41)
■
With ush process connections, remove the protection cap not until shortly
before mounting. During installation, ensure that the diaphragm is not damaged .
■
During mounting, make sure that the sealing faces at the pressure sensor
and the measuring point are clean and undamaged.
■
Only ever screw in, or unscrew, the instrument via the spanner ats. Never
use the case as a working surface.
■
The correct torque depends on the dimensions of the process connection
and the sealing used (form/material).
■
When screwing in, avoid any jamming of the threads.
■
For information on tapped holes and welding sockets, see Technical
Information IN 00.14 at www.wika.com.
max. 10 Nm

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6. Commissioning, operation
Types of sealing
Correct sealing of the process connections with parallel threads must be made using suitable at gaskets,
sealing rings or WIKA prole sealings.
The sealing of tapered threads (e.g. NPT threads) is made by providing the thread with additional sealing
material such as, for example, PTFE tape (EN 837-2).
For further information on sealings see WIKA data sheet AC 09.08 or under www.wika.com.
Models P-30 and P-31 are high-quality precision measuring instruments. Installation-related
inuences (e.g. position dependence, tightening torque) must be eliminated by correcting
the zero point in the application or via the software "EasyCom".Thus an optimum measuring
accuracy of the overall system is ensured.
Fitting a DIN 175301-803 angular connector
Parallel threads Tapered threads
per EN 837 per ISO 1179-2
(formerly DIN 3852-E) NPT, R and PT
1
1
1
(D) Mounting hole

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1. Loosen the screw (1).
2. Loosen the cable gland (2).
3. Pull the angle housing (5), with the terminal block (6)
inside, away from the instrument.
4. Via the mounting hole (D), lever the terminal block (6)
out of the angle housing (5). Do not try to push the
terminal block (6) out using the screw hole (1) or the
cable gland (2), otherwise the sealing of the angle
housing could be damaged.
5. Select a conductor with an outer diameter matched
to the angle housing‘s cable gland. Slide the cable
through the cable gland (2), ring (3), sealing (4) and
angle housing (5).
6. Connect the cable ends to the appropriate connection terminals on the terminal block (6) (see table
"Connection diagrams").
7. Press the angle housing (5) onto the terminal block (6).
8. Tighten the cable gland (2) around the cable. Make sure that the sealings are not damaged and that
the cable gland and sealings are assembled correctly in order to ensure ingress protection.
9. Place the at, square gasket over the pressure sensor's connection pins.
10. Slide the terminal block (6) onto the pressure sensor's connection pins.
11. Secure the angle housing (5) and terminal block (6) to the pressure sensor with the screw (1).
6. Commissioning, operation
(6)
(5)
(1)
(2) (3) (4)
Instrument
connector (male),
case with process
connection
Sealing
Line connector
(female)

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Circular connector M12 x 1 (4-pin)
2-wire 3-wire
U+1 1
U-3 3
S+- 4
Angular connector DIN 175301-803 A
2-wire 3-wire
U+1 1
U-2 2
S+- 3
Circular connector M16 x 0.75 (5-pin)
2-wire 3-wire
U+3 3
U-1 4
S+- 1
Circular connector M12 x 1 (5-pin), CANopen
2-wire
U+2
U-3
Shield 1
CAN-High 4
CAN-Low 5
Cable outlet unshielded
2-wire 3-wire
U+brown brown
U-blue blue
S+- black
Cable lengths on request.
6. Commissioning, operation
6.2 Making the electrical connection
■
The instrument must be earthed via the process connection.
■
Select a cable diameter that matches the cable gland of the connector. Make sure that the cable
gland of the mounted connector has a tight t and that the sealings are present and undamaged.
Tighten the threaded connection and check that the seal is correctly seated, in order to ensure a
tight seal.
■
For cable outlets, make sure that no moisture enters at the cable end.
Connection diagrams

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Bayonet connector
2-wire 3-wire
U+A A
U-B B
S+- C
6. Commissioning, operation
Specications
Description Ingress protection
Angular connector DIN 175301-803 A IP65
Circular connector M12 x 1 (4-pin) IP67
Circular connector M16 x 0.75 (5-pin) IP67
Bayonet connector IP67
CANopen M12 x 1 (5-pin) IP67
USB IP67
Cable outlet IP67
The stated ingress protection (per IEC 60529) only applies when plugged in using mating connectors that have the
appropriate ingress protection.
6.3 Functional check
The output signal must be proportional to the prevailing pressure. If this is not the case, this may indicate
a damaged diaphragm. In this case, see chapter 8 "Faults".
6.4 Installation of the service interface
Only required for analogue instruments

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6. Commissioning, operation
Hardware requirement:
■
Spare USB port
■
USB adapter cable (order No.: 13193075)
■
Suitable voltage supply for the pressure sensor
System requirement:
■
Mircosoft Windows 10 (64 bit)
■
WIKA software EasyCom 2011 (available for download at www.wika.com)
Fitting of USB adapter cable
1. Switch the pressure sensor to a depressurised state.
2. Remove the clamping nut and carefully pull out the instrument
connector.
3. Connect the spade plug of the USB adapter cable to the instru-
ment‘s USB connection .
4. Connect the USB connector of the adapter cable to the free
USB port of the computer.
5. Connect pressure sensor to power supply.
6.5 Commissioning of USB instruments
■
For installing the driver, administrator rights are required.
■
Connect the USB connector with a USB 2.0 port to the computer.
■
Install the driver via the InstallWizard of the product software.
■
For further operation the P-3x data logger software is available for download at www.wika.com
(for details see instruction manual P-3x data logger)
■
Details on the interface protocol or the DLL (Dynamic Link Library) are available for download at
www.wika.com.
All les and documents are available for download at www.wika.com.
1
Sealing
Clamping nut
Sealing
Case with process
connection
Mating connector
1
Instrument connector