IDEAL HYJD-25 Programming manual

PLEASE NOTE
This owner’s manual is for a
previously produced operator
model. This model is no longer
in produc�on.
If you are inquiring about our
newest operator, please click
here to access the owner's
manual for the Hydraulic
(HYJG) model.

HYJD-25 & HYJD-25E
SSHYJD-25 & SSHYJD-25E
HYDRAULIC VERTICAL PIVOT
GATE
Operator’s & Parts
Manual
NOTE: WHEN ORDERING PARTS, PLEASE HAVE YOUR SERIAL NUMBER
TO ENSURE THE CORRECT PARTS ARE SENT TO YOU.
Ideal Manufacturing, Inc. •2011 Harnish Blvd. •Billings, MT 59101
P [phone] •F [phone]
$20.00 USD Funds SERIAL NUMBER _______________________________

TABLE OF CONTENTS
DESCRIPTION PAGE NO.
WARRANTY BEGINNING
SAFETY INFORMATION PAGE 1
CLASS OF VEHICULAR GATES PAGE 1
PROTECTION AGAINST ENTRAPMENT PAGE 1
GATE SPECIFICATIONS PAGE 2
ALTERNATE FENCE SCHEMES PAGE 3
GENERAL INFORMATION PAGE 4
GENERAL CIRCUIT BOARD CONNECTIONS PAGE 4
LOGIC TIMER BOARD GENERAL CAPABILITY PAGES 4, 5
208 / 240 ELECTRICAL DIAGRAM PAGES 6, 7
MASTER SLAVE ELECTRICAL DIAGRAM MASTER PAGE 8
MASTER SLAVE ELECTRICAL DIAGRAM SLAVE PAGE 9
OPERATOR FIELD INSTALLATION FOR ASSEMBLED GATE PAGES 10, 11
OPERATOR FIELD INSTALLATION FOR UNASSEMBLED GATE PAGES 10, 11
BALANCE SYSTEM ADJUSTMENT AND SAFETY WARRINGS PAGES 12, 13
GENERAL MAINTENANCE PAGE 14
GENERAL ARRANGEMENT PAGES 14, 15
BARRIER CARRIAGE –SHORT & STANDARD PAGES 16, 17
ACTUATOR CYLINDER WITH COMPONENTS PAGES 18, 19
BARRIER UNIT PAGE 20
BALANCE SYSTEM –CABLE & SHEAVE PAGE 21
BALANCE SYSTEM CABLE GUIDE PAGE 22
ACCESS GUARDS PAGE 23
BALANCE SYSTEM SPRING TENSIONER UNIT PAGES 24, 25
STANDARD HYDRAULIC SYSTEM PAGES 26, 27
EXTENDED HYDRAULIC SYSTEM PAGES 26, 27
WEATHER GUARD OVERHEAD PROTECTION PAGE 28
COLD WEATHER PACKAGE PAGE 29
VICKERS 4 GALLON POWER UNIT PAGES 30, 31
ELECTRICAL EMERGENCY STOP PAGE 32
SAFETY WARNING LIGHT PAGE 33
MANUAL KEY SWITCH PAGE 34
OPERATOR ENCLOSURE STANDARD AND EXTENED PAGE 35
ELECTRICAL LOGIC TIMER BOARD PAGE 36
ELECTRICAL LOOP WIRING PAGE 37
LOOP DETECTOR DIAGRAM PAGE 38
LOOP WIRES INSTALLATION PAGES 38-1
THRU 38-10
LOOP WIRES TROUBLE SHOOTING PAGES 38-11
THRU 38-12
ELECTROMAGNETIC LOCK PAGE 39
REMOTE CONTROL STATION PAGE 40
PHOTO EYE - END STANCHION PAGE 41
PHOTO EYE –SURFACE MOUNT STANCHION PAGE 41
REFLECTIVE TYPE PHOTO EYE PAGE 42
HORN & LIGHT GATE OPEN INDICATOR PAGE 43
REVERSING EDGE INSTALLATION PAGE 44
TRANSMITTER INSTALLATION INSTRUCTIONS PAGE 46, 47,
48,49
GENERAL SAFETY INFORMATION PAGE 50
TROUBLE SHOOTING GUIDE PAGE 51

TILT-A-WAY LIMITED WARRANTY
Ideal Manufacturing warrants that its Tilt-A-Way vertical pivot gate Model
KJB-25, HYJD-25E and HYJD-25 products will be free from defects in materials
and workmanship for a period of 3 years from the date of purchase. If the
product fails to function because of defects in materials or workmanship
within the 3 year period of time being used for the purpose for which it was
designed, Ideal Manufacturing will repair or replace the defective part at its
option. This warranty excludes electrical components and damage due to Acts
of God, unauthorized modifications, misuse, abuse or negligence to this
product.
In order to proceed with a warranty claim, Ideal Manufacturing must be
notified of the problem. A new part will be shipped out prepaid (Ground
UPS). If the customer requests that the part be expedited that shipping charge
will be charged to the owner.
The part that is being warranted must be returned to Ideal Manufacturing,
postage prepaid. When the new part is shipped out, it will go out with an
invoice and a warranty part return number. The defective part must be
returned to Ideal Manufacturing, freight prepaid, with the warranty part
return number. At that time the invoice will be considered paid in full.
This warranty is exclusive and in lieu of all other obligation, liabilities or
warranties. In no event shall Ideal Manufacturing be liable or responsible for
incidental or consequential damage or for any other direct or indirect damage
loss, cost, expense or fee.
This warranty shall not apply to any products or parts that have been altered
or repaired without written consent of Ideal Manufacturing.
Labor to remove and reinstall defective product or parts will be paid from a
labor rate and schedule only. Consult Ideal Manufacturing for that rate and
schedule.
For further information on returning your product or questions concerning
Ideal Manufacturing warranty, please contact Ideal Manufacturing.

IMPORTANT SAFETY INFORMATION
1
Before installing the installer should read and understand the owners manual and safety instructions. The owner should
keep this owners manual.
WARNING-TO REDUCE THE RISK OF INJURY TO PERSONS
1. Do not operate gate unless all safety devices are connected and working properly.
2. Do not permit children to play on or around a gate. Keep all controls out of reach from children.
3. Automatic gates are not intended for pedestrian use. Pedestrians must be supplied a separate entrance separate from the
automatic gate.
4. Never operate an automatic gate system without visual contact so it can be shut down if necessary.
5. Access controls, are required, to be mounted at least 6 feet away from the gate and operator.
6. Disconnect all power before performing any maintenance on your gate or operator.
7. Keep your gate properly maintained-have a qualified service person make all repairs.
8. Test your gate monthly; make sure all safety devices are in working order. If you have a reversing edge use a rigid object
to actuate the edge photo eyes-use an object to break the beam to insure it is in working order.
9. The gate and operator must have the appropriate primary and secondary safety devices to match the gate class installation.
10. Operator and barrier must display warning signs on both sides, in view of operator.
11. Do not install added weight to the gate barrier, your barrier has been balanced at the factory, if you add weight to the gate
barrier it will make your gate out of balance, which could cause it to malfunction.
12 Only qualified personnel should install this equipment. Failure to meet this requirement could cause severe injury
and or death, for which the manufacturer cannot be held responsible.
13 Safety devices, such as photo eyes and reversing edges should be installed to provide protection for personal
Property and pedestrians.
14. Before turning the power on be sure that the correct voltage has been supplied to the electric motor and the equipment has
been properly grounded
CLASS OF VEHICULAR GATES
Glossary
CLASS I-RESIDENTIAL VEHICULAR GATE OPERATOR (3.15)
A vehicular gate operator (or system) intended for use in a home of one to four single family dwelling, or a garage or parking area associated
therewith.
CLASS II-COMMERCIAL/GENERAL ACCESS VEHICULAR GATE OPERATOR (3.16)
A vehicular gate operator (or system) intended for use in a commercial location or building such as multi-family housing unit (five or more
single family unit), hotel, garages, retail store, or other building servicing the general public.
CLASS III-INDUSTRIAL/LIMITED ACCESS VEHICULAR GATE OPERATOR (3.17)
A vehicular gate operator (or system) intended for use in an industrial location or building such as a factory or loading dock area or other
locations not intended to service the general public.
CLASS IV-RESTRICTED ACCESS VEHICULAR GATE OPERATOR (3.18)
A vehicular gate operator (or system) intended for use in a guarded industrial location or building such as an airport security area or other
restricted access locations not servicing the general public, in which unauthorized access ins prevented via supervision by security
personnel.
INSTRUCTIONS FOR MANUAL OPERATION HYJD-25, HYJD25E SSHYJD-25 & SSHYJD-25E
1.Locate two Brass colored knurled knobs on the top of the pump housing
(If equipped with a cold weather package, lift flap on the black cover to access knobs.)
2.Turn both knobs counter clockwise one full turn to open.
3.Gate barrier can now be lifted manually from out at the end of gate.
4.Turn knobs clockwise to close, then operate gate normally.
PROTECTION AGAINST ENTRAPMENT
Gate operator category
Horizontal slide, vertical lift. and vertical pivot Swing and vertical barrier (arm)
Usage class Primary type (a) Secondary type (a) Primary type (a) Secondary type (a)
Vehicular I and II
Vehicular III
Vehicular IV
A
A, B1, or B2
A, B1, B2, or D
B1, B2, or D
A, B1, B2, D, or E
A, B1, B2, D, or E
A, or C
A, B1, B2, or C
A, B1, B2, C, OR D
A, B1, B2, C, OR D A, B1, B2, C,
D, or E
A, B1, B2, C, D, or E
Note-The same type of device shall not be utilized for both the primary and the secondary entrapment protection means. Use of a single device to cover both the opening and closing directions is in accordance
with the requirement; however, a single device is not required to cover both directions. A combination of one Type B1 for one direction and one Type B2 for the other direction is the equivalent of one device
for the purpose of complying with the requirements of either the primary of secondary entrapment protection means.
(a) Entrapment protection types:
Type A –Inherent entrapment protection system. See 31.1.5.
Type B1 –Provision for connection of, or supplied with, a non-contact sensor (photoelectric sensor or the equivalent). See 31.1.6 –31.1.9.
Type B2 –Provision for connection of, or supplied with, a contact sensor (edge device or the equivalent). See 31.1.7 and 31.1.10 –31.1.12.
Type C –Inherent adjustable clutch of pressure relief device. See 31.1.13.
Type D –Provision for connection of, or supplied with, an actuating device requiring continuous pressure to maintain opening or closing motion of the gate. See 31.1.14 and 31.1.15.
Type E - An inherent audio alarm. See 31.1.16, 31.1.17, and 31.1.18

Specifications
Model# HYJD-25
Operator Size 28”W x 50”T x 120”L
Operator Weight 1,800 lbs.
Maximum Barrier Size 96”T x 300”L-375 lbs
Model# HYJD-25E
Operator Size 28”W x 50”T x 132”L
Operator Weight 1,830 lbs
Maximum Barrier Size 108”T x 300”L-375 lbs
Model # SSHYJD-25
Operator Size 28”W x 50”T x 120”L
Operator Weight 1800 lbs
Maximum Barrier Size 96”T x 300”L-375 lbs
Model # SSHYJD-25E
Operator Size 28”w x 50”T x 120”L
Operator Weight 1800 lbs
Maximum Barrier Size 108’T x 300”L-375lbs
Voltage Phase Hz Cir. Reg. Amps. Act. Draw
208/240 VAC 1 4-wire 60 20 14
Operator Speed to 90°16-20 Seconds
Hydraulic Fluid Dexron III ATF
Note: Minimum Circuit Requirements: 20 amp service at 208 / 240 VAC Single Phase (4-wire).
For wire sizes consult the NEC (National Electric Code).
MADE IN U.S.A.
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IDEAL MANUFACTURING INC.
3
ALTERNATE FENCE SCHEMES
HYJD-25, HYJD-25E SSHYJD-25 & SSHYJD-25E

GENERAL INFORMATION
The PEO202P Ideal logic timer board allows numerous programmable functions in various combinations
(See Universal Commercial Logic Function Chart). This logic board contains an adjustable time for
automatic closing which is adjustable from 1 second to 4 minutes.
When the time function is selected (Switch #3 ON), the timing sequence starts when the gate activates the
open limit switch. (At this time the TIMER ACTIVE LIGHT comes ON.) The gate will automatically
close after a predetermined time. The timing range is adjustable from 1 second to 4 minutes. The timer is
reset by activating any input, which is selected to set the timer. Any combination of inputs will allow you
to have more switches ON than are shown for any one input. For example: Input #2 SAFETY (Stop and
Reverse) plus input #8 TIMER (Open and Always Set Timer). Switch #3 and switch #5 will both be ON.
GENERAL CIRCUIT BOARD CONNECTIONS
The numbers below refer to the terminal strip (#1 - #15) in the gate operator. All inputs are normally open.
SAFETY
Terminals 2 and 3 In the open position, this input will prevent the gate from closing, or if the timer is used,
hold the timer until the input is cleared. In the closing cycle, activation of this input with reverse the gate to
full open position, and if the timer is used, set and hold the timer until the input is cleared.
AUX TIMER
Terminals 2 and 4 this input is active only when timer circuit is used. In the open position, activation of
this input will hold the timer until the input is cleared. In the closing cycle, activation of this input will
reverse the gate to full open position, set the timer and hold the time until the input is cleared.
TIMER
Terminal 2 and 5 This input is active only when the timer circuit is used. When the gate is in the closed
position activation of this input will open the gate and set the time. In the open position, this input will
hold the timer until the input is cleared. In the closing cycle, activation of this input will reverse the gate to
full open position, set the timer and hold the timer until the input is cleared.
ELECTRICAL LOGIC TIMER BOARD GENERAL CAPABILITY
TIMER BOARD
Terminal 2 and 6 This input is active only when the timer circuit is used. Then the operator is in the full
open position, activation of this input will hold the timer until the input is cleared. This input will NOT
reverse the gate when the operator is in the closing cycle.
SINGLE BUTTON
Terminal 2 and 11 When in the closed position, activation of this input will open gate. When in the
opening cycle, activation of this input will stop the gate. If gate is stopped in mid travel, this input will
open the gate when activated. In the full open position, activation of this input will close the gate. In the
closing cycle, this input will reverse the gate to the full open position.
CLOSE
Terminal 2 and 12 When the gate is in the full open position or stopped in mid travel, activation of this
input will close the gate.
OPEN
Terminal 2 and 13 When the gate is in the full closed position or stopped in mid travel, activation of this
input will open the gate.
STOP
Terminal 7 and 8 This is a NORMALLY CLOSED circuit. Anytime the stop circuit is opened, all
functions of the logic board will cease. Then the circuit is once again closed, the desired input will have to
be reactivated to start the function once again.
4

INPUT: FUNCTION: SWITCH POSITION
1. 8.
7.6.5.4.
2.
WHEN DOOR IS OFF DOWN LIMIT
STOPPING SAFETY ONLY OFF
OFFOFFOFFOFFOFFOFFOFF
SAFETY 3.1.
2. SAFETY WHEN DOOR IS OFF DOWN LIMIT
STOP AND REVERSE OFF OFF OFF OFF ON OFF OFF OFF
3.
4. SAFETY WHEN DOOR IS OFF DOWN LIMIT
STOP AND REVERSE AND SET TIMER OFF OFF OFF OFF OFF
5.
6. AUX. TIMER WHEN DOOR IS OFF DOWN LIMIT
OPEN AND SET TIMER OFF OFF OFF OFF OFF OFF OFF
7.
8. TIMER STOP AND REVERSE AND SET TIMER OFF OFF OFF OFF OFF OFF OFF
9.
10. HOLD RESET TIMER ONLY DURING TIMING PERIOD OFF OFF OFF OFF OFF OFF OFF 11. STOP STOP DOOR / GATE TRAVEL ONLY OFF OFF OFF OFF OFF OFF OFF OFF
12. STOP OFF OFF OFF OFF OFF OFF OFF
13. OPEN CYCLE
OPEN - PARK - OPEN OFF OFF OFF OFF OFF OFF OFF
14. OPEN CYCLE
OPEN - PARK - OPEN OFF OFF OFF OFF OFF OFF
15.
16. OPEN CYCLE OFF OFF OFF OFF 17. OPEN CYCLE
SET TIMER WHEN ACTIVATED ON OPEN LIMIT OFF OFF OFF
18.
19. CLOSE OFF OFF OFF OFF OFF OFF OFF
20. CLOSE OFF OFF OFF OFF OFF OFF
21. OPEN
ON ON ON
ON
STOP AND REVERSE AND SET TIMER ON
OPEN AND ALWAYS SET TIMER ON
HOLD TIMER
STOP DOOR / GATE TRAVEL AND TIMER
CLOSE CYCLE
CLOSE - PARK - OPEN
SINGLE BUTTON
SINGLE BUTTON
CLOSE CYCLE
CLOSE - STOP - REVERSE
ON
ON ON
SINGLE BUTTON SET TIMER WHEN ACTIVATED ON OPEN LIMIT
CLOSE CYCLE
PARK - OPEN
OPEN - PARK - OPEN
CLOSE CYCLE
STOP AND REVERSE
ON ON ON ON
ON ON ON ON ON
CLOSE DOOR / GATE EVEN WHILE TIMER IS TIMING CLOSE DOOR / GATE EXCEPT WHEN TIMER IS TIMING OPEN DOOR / GATE ONLY NOT DEPENDENT ON ANY SWITCH POSITION
ON ON
ON
ON
SINGLE BUTTON
ELECTRICAL LOGIC TIMER BOARD - GENERAL CAPABILITY
SAFETY WHEN DOOR IS OFF DOWN LIMIT
INSTANT REVERSE OFF OFF OFF OFF ON OFF OFF
ON
SAFETY WHEN DOOR IS OFF DOWN LIMIT
INSTANT REVERSE AND SET TIMER OFF ON ON OFF ON OFF OFF
ON
AUX. TIMER WHEN DOOR IS OFF DOWN LIMIT
OPEN AND SET TIMER
INSTANT REVERSE AND SET TIMER OFF OFF ON OFF OFF OFF OFF
ON
TIMER OPEN AND ALWAYS SET TIMER
INSTANT REVERSE AND SET TIMER OFF OFF OFF OFF OFF OFF
ON ON
ON ON ONOFF OFF OFF OFF OFF
SINGLE BUTTON
OPEN CYCLE
OPEN - PARK - OPEN
CLOSE CYCLE
CLOSE - INSTANT REVERSE
ON OFF ON ON OFF ON ONON
SINGLE BUTTON OPEN CYCLE
SET TIMER WHEN ACTIVATED ON OPEN LIMIT
OPEN - PARK - OPEN
CLOSE CYCLE
INSTANT REVERSE
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TILT-A-WAY
HYDRAULIC OPERATOR
BASIC ELECTRICAL HARDWARE
DRAWING RGHYJD-E200
PART NO. DESCRIPTION QTY
1 PEO600 ENCLOSURE 1
2 FGO600 PANEL MOUNTING 1
3 PEO602 CIRCUIT BREAKER 1
4 PEO602A C/B BRACKET 1
5 PEO603 CONTACTOR 2
6 PEO603A INTERLOCK-CONTACTOR 1
7 PEO604 OVERLOAD RELAY 1
8 PEO605 RELAY 5 PIN 2
9 PEO605A SOCKET 5 PIN 2
10 PEO606 RELAY 8 PIN 4
11 PEO606A SOCKET 8 PIN 4
12 PEO607 TRANSFORMER 1
13 PEO608 P/B CARTRIDGE 1
14 PEO608A P/B OPERATOR 1
15 PEO202P TIMER BOARD 1
16 PEO611 SAFETY SWITCH 2
17 PEO620 END BARRIER –TERMINAL BLOCK 2
18 PEO621 GRE/YEL BLOCK- TERMINAL BLOCK 2
19 PEO622 BLACK BLOCK-TERMINAL BLOCK 3
20 PEO623 RED BLOCK- TERMINAL BLOCK 3
21 PEO624 GREY BLOCK- TERMINAL BLOCK 2
22 PEO625 FUSE BLOCK- TERMINAL BLOCK 2
23 PEO625A FUSE 1 AMP 250 VOLT-TERMINAL BLOCK 2
24 PEO626 BARRIER- TERMINAL BLOCK 1
25 PEO627 DOUBLE BLOCK- TERMINAL BLOCK 18
26 PEO628 DOUBLE BLOCK- TERMINAL BLOCK 4
27 PEO629 BARRIER- TERMINAL BLOCK 1
28 PEO630 JUMPER- TERMINAL BLOCK 1
29 PEO631 JUMPER- TERMINAL BLOCK 1
30 PEO632 JUMPER- TERMINAL BLOCK 3
31 PEO633 MARKER- 1 THRU 13 1
32 PEO634 MARKER- G,N,L1,L2,LL1,LL2, 1
33 PEO635 T DUCT PVC 48”- WIRE TRACK 1
34 PEO636 COVER PVC 48”- WIRE TRACK 1
35 PEO637 DIN TRACK 34”1
36 PEO231 ELBOW CONNECTION 90 DEGREES 1
37 PEO235 CONNECTION STRAIGHT 3
38 PEO223 ½”ROMEX 2
39 PEO275 ¾”ROMEX 2
40 N/A 8 X ½”SELF DRILLING PHILLIPS SCREW 19
41 PEO214 SOCKET LOOP DETECTOR 3
6

AB
AB
ALLEN BRADLEY
IDEAL MANUFACTURING INC.

ABABAB
ALLEN BRADLEY
IDEAL MANUFACTURING INC.

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AB
AB
ALLEN BRADLEY
IDEAL MANUFACTURING INC.

HYDRAULIC TILT-A-WAY
OPERTOR FIELD INSTALLATION
DRAWING RGHY-3002
HYJD-25,HYJD-25E, SSHYJD-25 & SSHYJD-25E
REF. NO. DESCRIPTION
Note: If gate does not operate on first try, but hydraulic pump runs
switch 2 power lines to reverse pump rotation.
1 Control pedestal HYJD-25 & SSHYJD-25
Concrete support slab. Minimum dimensions 11’0”long x 4’0”wide x 1’6”thick.
1 Control pedestal HYJD-25E & SSHYJD-25E
Concrete support slab Minimum dimensions 12’0”long x 4’0”wide x 1’6”thick.
To be placed on firm soil or compacted fill, reinforced with #4 rebar each way; and cement piling dug to frost
line by purchaser
NOTE: Will withstand and estimated 100 MPH wind in most soil conditions.
2 Electrical conduit area. Stub in electrical supply, 20 Amp service.
3 Four anchor bolts ¾”diameter with 2”projection. Set in slab or expansion type.
4 Two base plates, furnished loose with pedestal. Level with grout and bolt in place.
5 Four corner field welds. Place pedestal on base plates with exact alignment and weld.
TILT-A-WAY
HYDRAULIC OPERATOR INSTALLATION PROCEDURE FOR GATE THAT IS SHIPPED
UNASSEMBLED DRAWING RGHY-3002
1. Remove all materials used for protection during shipment.
2. Find two base plates, place them over the anchor bolts of prepared foundation. Fasten base plates
to concrete pad.
3. Place pedestal on to secured base plates. Align and level pedestal, tack weld in place to insure pedestal does not
move when performing steps 4 through 9. Remove lifting hook.
4. Open rear access door to expose spring tension adjustment screws.
5. Find two fluid bypass valves, place in open position.
6. Back off spring tension screws to provide slack in tension cables. (1 5/8”socket needed)
7. Rotate barrier carriage to down position. Remove pivot shaft with attached components. Install barrier and
secure to vertical carriage post with three bolts and bolt at outer end of carriage horizontal channel.
8. Place plastic rub washer over pivot shaft collar on carriage. Align cylinder rod end bearing with collar and
insert pivot shaft from far side. Secure with flat washer, lock washer and bolt.
9. Tighten spring tension screws while inspecting cables for proper wrap around balance sheaves. When slide
members have reached marks indicated on tracks. Proper balance tension will have been achieved. If at a later
date minor adjustment should be required, refer to balance system adjusting section.
10. Align gate for permanent position and secure pedestal to base plates with field welds at each corner.
11. Perform required electrical connections in accordance with diagrams shown in this manual.
12. Position fluid bypass valves to closed setting, close and secure access door.
13. If gate fails to function properly, contact manufacturer’s representative.
TILT-A-WAY
HYDRAULIC OPERATOR INSTALLATION PROCEDURE FOR GATE THAT IS SHIPPED
ASSEMBLED DRAWING RGHY-3002
1. Remove all materials used for protection during shipment.
2. Find base plates , place them over the anchor bolts of prepared foundation, fasten base plates to concrete pad.
3. Place operator and barrier on to secured base plates. Tack weld in place and remove lifting hook.
4. Align gate for permanent position and secure pedestal to base plates with field welds at each corner.
5. Perform required electrical connections in accordance with diagrams shown in this manual.
6. Position fluid bypass valves to closed setting, close and secure access door.
7. If gate fails to function properly, contact manufacturer’s representative.
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IDEAL MANUFACTURING INC.
TILT-A-WAY HYDRAULIC OPERATOR FIELD INSTALLATION HYJD-25, HYJD-255E, SSHYJD-25 & SSHYJD-25E
Minimum dimensions 12'-0" long X 4'-0" wide X 1'-6" thick. ( HYJD-25E , SSHYJD-25E )
3. Electric Conduit Area Stub in electrical supply, 20 AMP service
4. Four Anchor Bolts 3/4" Drill holes in slab 10" deep minimum and epoxy or expansion type anchor bolts.
5. Two Base Plates welded Use holes in base plate as guides for 34" x 12 stud holes.
to Pedestal
NOTE: Will withstand an estimated 100 MPH wind in most soil conditions
Diameter X 12".
11
2. Concrete Support Slab Minimum dimensions 11'-0" long X 4'-0" wide X 1'-6" thick. (HYJD-25, SSHYJD-25)
1. Control Pedestal
To be placed on firm soil or compacted fill, reinforced with #4 rebar each way & cement piling dug to frost line by purchaser

TILT-A-WAY
HYJD-25, HYJD-25E, SSHYJD-25 & SSHYJD-25E
HYDRAULIC OPERATOR BALANCE SYSTEM ADJUSTMENT
DRAWING RGHY-3003
TILT-A-WAY road gate must be balanced to offer the least amount of resistance against movement at
both up and down extreme positions or combination of both.
Balance adjustment is accomplished by cable tension, cable sheave position or combination of both.
Two cable systems are incorporated and any adjustments preformed at one side must be duplicated on
the opposite side.
SAFETY WARNINGS-VERY IMPORTANT
1. Before performing any maintenance or adjustment, open main power disconnect switch located
adjacent to control panel enclosure. Prior to performing any adjustment, hydraulic fluid bypass
valves must be placed in open position.
2. Any adjustment preformed on cable sheave must be preceded by the release of all cable tension at
spring connections.
CONDITIONS AND SOLUTIONS
1. Condition: Gate heavy at both up and down positions.
Solution: Increases cable tension.
2. Condition: Gate light at both up and down positions
Solution: Decrease cable tension.
3. Condition: Gate heavy at down position only.
Solution: Lower cable sheave and increase cable tension.
4. Condition: Gate light at down position only.
Solution: Raise cable sheave and decrease cable tension.
5. Condition: Gate heavy at up position only.
Solution: Raise cable sheave and decrease cable tension.
6. Condition: Gate light at up position only.
Solution: Lower cable sheave increase cable tension.
7. Condition: Gate heavy at intermediate positions.
Solution: Move cable sheave forward.
8. Condition: Gate light at intermediate positions.
Solution: Move cable sheave rearward.
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IDEAL MANUFACTURING INC.
13
HYJD-25, HYJD-25E & SSHYJD-25, SSHYJD-25E TILT-A-WAY HYDRAULIC OPERATOR
BALANCE SYSTEM ADJUSTMENT

14
TILT-A-WAY
HYDRAULIC OPERATOR GENERAL ARRANGEMENT
HYJD-25, HYJD-25E, SSHYJD-25, & SSHYJD-25E
RGHY-3006
TILT-A-WAY
RECOMMENDED GENERAL MAINTENANCE
RGHY-3006
Check interior of pedestal for any accumulation of trash caused by blowing wind and
remove.
On regular basis the following maintenance steps should be preformed (Monthly).
1. Check hydraulic fluid level with site gauge on oil reservoir. Level to be
approximately 2 ½ “below the top of the pipe. If required, add Dextron #4
hydraulic fluid “same as automatic transmission fluid”. Check with cylinder
retracted.
2. Clean and lubricate spring tension screws with “general purpose grease”to
prevent rusting.
3. Lubricate with “general purpose grease such as a bearing grease”all pints
equipped with zerk fitting.
A. Barrier carriage pivot bearing.
B. Cylinder anchor pivot.
C. Cylinder rod end pivot bearing.
REF NO. DESCRIPTION
1 Control Pedestal Frame For covering. See Drawing RGHY-3005 Page 11
2 Barrier Unit See Drawing RGHY-3004 Page 20
3 Hydraulic Pump & Reservoir See Drawing RGHY-3015 Page 27 & Page 31
4 Electrical Control Enclosure See Drawing RGHY-E200 Page 7
5 Barrier Carriage See Drawing RGHY-3007 Page 17
6 Balance System Cable Guide
Assembly. See Drawing RGHY-3009 Page 21
7 Balance System Cable Guide
Assembly. See Drawing RGHY-3010 Page 22
8 Balance System Tension Cable See Drawing RGHY-3009 Page 21
9 Balance system Tension Spring
See Drawing RGHY-3012 Page 25
10 Balance System Spring Tension
Adjusting Limit See Drawing RGHY-3011 Page 25
11 Balance System Spring Tension
Release “Power Off Safety Switch”. See Drawing RGHY-3013 Page 25
12 Hydraulic Actuating Cylinder See Drawing RGHY-3008 Page 19
13 Cylinder Control Actuating
System See Drawing RGHY-3008 Page 19

IDEAL MANUFACTURING INC.
15
RGHY-3006
TILT-A-WAY ROAD GATE
HYJD-25, HYJD-25E, SSHYJD-25 & SSHYJD-25E
CONTROL PEDESTAL
GENERAL ARRANGEMENT

TILT-A-WAY
HYDRAULIC OPERATOR
BARRIER CARRIAGE
DRAWING RGHY 3007
REF NO. PART NO. DESCRIPTION REQ’D NO.
1A FGO147-A Barrier Carriage Frame (standard) 1
1B FGO147-B Barrier Carriage Frame (short) 1
2 TWO101 Pillow Block Bearing 2
3 N/A 1/2”Hex Nut 4
4 N/A 1/2”Lock washer 4
5 N/A 1/2”SAE Flat Washer 4
6 N/A 1/2”X 4 1/2”Flat head Bolt 4
7 N/A 1”SAE Flat Washer 4
8 ID1006 3/16”X 1 1/2”Stainless Cotter Pin 2
9 N/A 5/8”Hex Nut 3-(1A) 1-(1B)
10 N/A 5/8”Lock washer 3-(1A) 1-(1B)
11 N/A 5/8”x 3 1/4”Hex Head Bolt 3-(1A) 1-(1B)
12 N/A 3/8”Hex Nut 8
13 N/A 3/8”Lock washer 8
14 N/A 3/8”X 2 1/4”Hex Head Bolt 8
15 N/A 1/2”X 5 1/2”Hex head Bolt 1
16 N/A ½”Nylock Nut 1
17 N/A 3/8”X 1 1/2”Hex Head Bolt 2
18 N/A 3/8”Flat Washer 4
16