Idex HALE MIV 2.0 Instruction Manual

MANUAL P/N FSG–MNL–00216
Revision A
COPYRIGHT © 2018 BY HALE PRODUCTS, INC. ALL RIGHTS RESERVED
OPERATION INSTALLATION MAINTENANCE
MANUAL
FOR HALE MASTER INTAKE VALVE (MIV) 2.0
BY
HALE PRODUCTS, INC.
A Unit of IDEX Corporation
607 NW 27th Ave, Ocala, FL 34475
[phone]
[phone] (FAX)
www.haleproducts.com

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TABLE OF CONTENTS
Section Title Page
1. SAFETY.............................................................................................................................................1
1.1. Safety Headings........................................................................................................................1
1.2. Safety Summary .......................................................................................................................1
1.3. PPE ............................................................................................................................................5
2. INTRODUCTION................................................................................................................................7
2.1. Overview....................................................................................................................................7
2.2. Installation ................................................................................................................................8
2.2.1 Mounting of Side Suction Valves ......................................................................................9
2.2.2 Mounting of Bottom (Front/Rear) Suction Valves......................................................... 11
2.2.3 Plumbing Relief Valve..................................................................................................... 13
2.2.4 Suction Hose Water Drain .............................................................................................. 14
2.2.5 Air Bleeder Valve............................................................................................................. 14
2.2.6 Suction Hose Priming ..................................................................................................... 16
2.2.7 Panel Placard, Handwheel and Handwheel Extension................................................. 16
2.2.8 Relief Valve Adjustment.................................................................................................. 18
2.2.9 Rotation of Gearbox (if necessary)................................................................................. 19
2.3. How To Use This Manual....................................................................................................... 20
2.4. Disclaimer .............................................................................................................................. 20
2.5. Principles Of Operation ......................................................................................................... 20
2.5.1 Air Bleeder Valve............................................................................................................. 21
2.5.2 Electric Motor Operated Valve (HALE MIV-E)................................................................. 21
2.5.3 Manual Handwheel Operated Valve (HALE MIV-M) ...................................................... 22
2.5.4 Manual Override (Electric Operated Valve Only)........................................................... 22
2.5.5 Cold Weather Operation ................................................................................................. 23
3. PREVENTIVE MAINTENANCE ....................................................................................................... 25
3.1. MIV Disc Lubrication ............................................................................................................. 25
4. CORRECTIVE MAINTENANCE ....................................................................................................... 29
4.1. General Repair Guidelines.................................................................................................... 29
4.1.1 Recommended Tools...................................................................................................... 29
4.1.2 Recommended Cleaners ................................................................................................ 29
4.1.3 Recommended Lubricants ............................................................................................. 29
4.1.4 Thread Lock And Sealant Compounds .......................................................................... 30
4.2. Cleaning and Inspection Guidelines..................................................................................... 30
4.2.1 Cleaning Required for Thread Lock Compounds .......................................................... 30
4.3. Removal and Replacement Guidelines................................................................................ 31

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4.3.1 Match Mark or Note Component Orientation ................................................................31
4.4. Troubleshooting .....................................................................................................................31
4.4.1 General Testing MIV-E Valves for Proper Operation......................................................33
4.5. MIV Component Bench Procedures......................................................................................34
4.5.1 Valve Disc Replacement .................................................................................................34
4.5.2 Switch Replacement Bench Procedure..........................................................................36
4.5.3 Relief Valve Component Replacement ..........................................................................39
4.5.4 Bench Procedure for MIV Control Module Replacement ..............................................40
5. Parts list ........................................................................................................................................43
6. Installation drawing......................................................................................................................48
APPENDIX A. MANUFACTURER'S INFORMATION ........................................................................ A-1

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LIST OF FIGURES
Number Title Page
Figure 1. Component Part Identification (Electric Valve) ................................................................8
Figure 2. Component Part Identification (Manual Valve)................................................................9
Figure 3. STUD PLACEMENT FOR MIV INSTALLATION.................................................................. 10
Figure 4. BOTTOM OPENING MOUNTING...................................................................................... 12
Figure 5. Relief Valve ..................................................................................................................... 13
Figure 6. AIR BLEEDER VALVE (ABV) INSTALLATION.................................................................... 15
Figure 7. MIV PANEL PLACARD MOUNTING DIMENSIONS........................................................... 17
Figure 8. MIV PANEL PLACARD MOUNTING DIMENSIONS........................................................... 23
Figure 9. MIV LUBRICATION PORTS............................................................................................... 25
Figure 10. SWITCH PART IDENTIFICATION .................................................................................. 36
Figure 11. DISC POSITION MEASUREMENT................................................................................ 37
Figure 12. MIV Control Module.................................................................................................... 41
LIST OF TABLES
Number Title Page
Table 1. Relief Valve Adjustment Settings................................................................................... 19
Table 2. Recommended Preventive Maintenance...................................................................... 25
Table 3. Recommended O-ring Lubricant.................................................................................... 30
Table 4. Recommended Thread Lock And Sealant Compounds................................................ 30
Table 5. Hale MIV SCR Table........................................................................................................ 31
Table 6. Fastener Torque Values ................................................................................................. 40
Table 7. PARTS LIST...................................................................................................................... 44
Table 8. MIV-E GEARBOX ASSEMBLY 538-00074-000 .............................................................. 45
Table 9. MIV-M GEARBOX ASSEMBLY –538-00072-000.......................................................... 45
Table 10. RELIEF VALVE ASSEMBLY .......................................................................................... 45
Table 11. MIV-E INSTALLATION KIT............................................................................................ 46
Table 12. MIV-M INSTALLATION KIT........................................................................................... 46
Table 13. MIV-E GEARBOX REPLACEMENT ASSEMBLY –538-00075-000 ............................ 46
Table 14. MIV-E GEARBOX REPLACEMENT ASSEMBLY –538-00075-000 ............................ 46

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FSG–MNL–00194 REVISION HISTORY
CHANGE
DATE
AFFECTED PAGES
Revision A
15 MAY 2020
All –Initial Release

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Abbreviations And Acronyms
The abbreviations used in this manual (and Appendices) are limited to standard (commonly used
and accepted) scientific units of measure and therefore are NOT defined or listed. The acronyms
used in this manual (and Appendices) are defined in this listing (in numerical-alphabetical order)
and are NOT defined within the text. The names of Hale Products Inc. specific devices are de-
fined in the associated product literature.
ID
Identification
MIV
Master Intake Valve
NFPA
National Fire Protection Association
OEM
Original Equipment Manufacturer
OIM
Operation Installation Maintenance
P/N
Part Number
PPE
Personal Protection Equipment
R&R
Removal and Replacement
SAE
Society of American Engineers
SCR
AHJ
Symptom, Cause, Remedy [Troubleshooting Table(s)]
Authority Having Jurisdiction
FAST
Factory Authorized Service Team

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THIS PAGE INTENTIONALLY BLANK.

1
1. SAFETY
This section provides definitions for DANGERS, WARNINGS, CAUTIONS and NOTES contained
herein, precautions to be taken for pump repair as well as an alphabetical summary listing of the
WARNINGS and CAUTIONS used in this manual.
1.1. Safety Headings
DANGERS, WARNINGS, CAUTIONS, or NOTICES that immediately precede a step apply directly to
that step and all sub steps. DANGERS, WARNINGS, CAUTIONS, or NOTICES that precede an en-
tire procedure apply to the entire procedure. DANGERS, WARNINGS, CAUTIONS, and NOTICES
consist of two parts: A heading (that identifies possible result if disregarded) and a statement of
the hazard (that provides the minimum precautions). NOTES are used to highlight operating or
maintenance procedures, practices, conditions or statements that are not essential to protection
of personnel or equipment. NOTES may precede or follow the step or procedure, depending upon
the information and how it pertains to the procedure/step. The headings used and their defini-
tions are.
INDICATES A HAZARDOUS SITUATION, WHICH IF NOT AVOIDED WILL RESULT IN SERI-
OUS INJURY OR DEATH.
INDICATES A HAZARDOUS SITUATION, WHICH IF NOT AVOIDED COULD RESULT IN SE-
RIOUS INJURY OR DEATH.
INDICATES A POTENTIALLY HAZARDOUS SITUATION, WHICH IF NOT AVOIDED MAY RE-
SULT IN MINOR OR MODERATE INJURY.
ADDRESSES PRACTICES NOT RELATED TO PERSONAL INJURY.
NOTE
Highlights an essential aspect of an operating or maintenance procedure, condition,
or statement and/or provides pertinent ancillary information.
1.2. Safety Summary
The following warnings and cautions are used throughout the Hale MIV manuals (and/or the
items they reference) and are provided here as a safety summary.
BEFORE ATTEMPTING INSTALLATION OR OPERATION OF THE HALE MIV READ AND FOL-
LOW ALL SAFETY PRECAUTIONS LISTED BELOW. THE WARNINGS AND CAUTIONS
LISTED ARE NECESSARY FOR THE SAFE INSTALLATION AND OPERATION OF THE HALE
MIV. WHEN DEVELOPING DEPARTMENTAL APPARATUS OPERATION PROCEDURES
MAKE SURE THE WARNINGS AND CAUTIONS ARE INCORPORATED AS WRITTEN.
ALL ELECTRICAL SYSTEMS HAVE THE POTENTIAL TO CAUSE SPARKS DURING SERVICE,
INSTALLATION OR REPAIR. TAKE CARE TO ELIMINATE EXPLOSIVE OR HAZARDOUS EN-
VIRONMENTS DURING SERVICE AND/OR REPAIR.

2
A PRESSURE HAZARD MAY EXIST EVEN WHEN THE PUMP IS NOT RUNNING. PRIOR TO
REMOVING HOSES OR CAPS FROM PUMP CONNECTIONS, RELIEVE PRESSURE BY
OPENING DRAINS. BLEEDER VALVES SHOULD ALSO BE USED WHEN CONNECTING TO
AN INTAKE FROM A PRESSURIZED SOURCE.
ALWAYS FOLLOW LOCAL GUIDELINES FROM THE AHJ AND THE APPARATUS MANUFAC-
TURER.
ALWAYS FOLLOW PROPER OPERATING PROCEDURES. THE PUMP OPERATOR MUST BE
FAMILIAR WITH THE PUMP OPERATING INSTRUCTIONS AS WELL AS OTHER OPERATING
GUIDELINES FOR THE APPARATUS AND ACCESSORIES.
ALWAYS STOP THE ENGINE, SET THE PARKING BRAKE, AND CHOCK THE WHEELS BE-
FORE GOING UNDER THE TRUCK FOR ANY REASON.
AVOID CONTACT WITH HOT SURFACES. THE PACKING GLAND AND PUMP BODY MAY
PRESENT A TEMPERATURE HAZARD. OVERHEATING MAY RESULT IN A SCALDING WA-
TER HAZARD.
DO NOT EXCEED OPERATING PRESSURE LIMITS OF PUMP, INSTALLED PLUMBING,
HOSE(S), OR EQUIPMENT IN USE.
HOSE FAILURE CAN RESULT IF A HOSE IS EXPOSED TO EXCESSIVE PRESSURE.
OPERATORS, INSTALLERS, AND MAINTENANCE PERSONNEL MUST BE TRAINED AND
QUALIFIED FOR ALL THE ACTIVITIES THEY PERFORM.
THE OUTLET OF THE RELIEF VALVE CAN FLOW LARGE VOLUMES OF WATER UNDER
PRESSURE. THEREFORE, THE DISCHARGE MUST BE PIPED IN A MANNER THAT WILL
NOT EXPOSE PERSONNEL TO HIGH PRESSURE WATER STREAMS.
THE SUCTION OF EACH RECEIVING PUMPER USING LARGE DIAMETER HOSE SHALL BE
EQUIPPED WITH A RELIEF VALVE WITH A MAXIMUM PRESSURE SETTING OF NOT MORE
THAN 10 PSI (0.7 BAR) OVER THE STATIC PRESSURE OF THE WATER SOURCE TO
WHICH IT IS CONNECTED OR NOT MORE THAN 10 PSI (0.7 BAR) OVER THE DISCHARGE
PRESSURE OF A SUPPLY PUMPER IN RELAY. IN NO EVENT WILL THE INTAKE RELIEF
VALVE PRESSURE SETTING EXCEED THE WORKING PRESSURE OF THE HOSE BEING
USED.