IECHO PK-0604 User manual

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PK User's Manual
Hangzhou IECHO Science & Technology Co.,LTD.

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FOREWORD
PK automatic intelligent cutting system adopts fully automatic vacuum chuck, automatic lifting and feeding platform.
Equipped with various of tools, it can quickly and precisely make through cutting, half cutting and creasing. It is suitable
for sample making and short-run customized production for Signs, Printing and Packaging industries. It is a cost-effective
smart equipment that meets all your creative processing.
Features
1. Combine intelligent cutting/creasing function-meet all your creative processing demands
Cutting labels of any shape
Cutting/creasing cardboard and carton
2. Precise automatic positing system
With high-definition CCD camera, it realizes automatic and precise positing of various materials, automatic contour
cutting, solving problems such as manual positing and printing deformation, so as to achieve simple and precise cutting
purposes.
3. Barcode management system
Scanning barcodes allows quick reading of cutting tasks.
4. Automatic feeder
Fully automatic feeding system for more efficient production.
5. Working Principles
Import the files by IBrightCut, the user can process the files and send the processed cutting files to
CutterServer. According to the cutting files, the controlling system will create motion control signals. With
the signals, servo motors execute the tools to go up/down and control modules movement. Thereby, the
machine achieves the high-speed and high-precision cutting.

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1. Technical Parameters
Machine model
PK-0604
Conveyor system
Vacuum chuck
Material dimension
600mm x 400mm
Tools
Universal Cutting Tool, Creasing Tool, Kiss-cut Tool, Oscillating Tool
Max cutting speed
1000mm/s
Cutting thickness
≤6mm
Accuracy
0.1mm
File format
DXF、PLT、PDF、HPG、HPGL、TSK、BRG、XML、CUT、OXF、ISO、AI、
PS、EPS
Interface
USB Port
Voltage
220v±10%50HZ
Total power
4KW
Dimension
2350mm x 900mm x 1150mm
Air pressure requirement
0.6MPa, Dry compressed air
Operating environment
Temperature：0℃-40℃；Humidity：20%-80%RH
Storage temperature
- 20 to + 55 °C

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1.1 PK Direction Information
1
front
4
right
2
back
X
X-axis
3
left
Y
Y-axis

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1.2 List of tools
Image
Description
Activity
Various Allen keys (SW 1.5 to 8)
Various open-ended spanners
(SW 5.5-19.2x10)
Various Phillips and slotted
screwdrivers
Precision spirit level
To level the machine foot
Electric drill
Side cutters
To open the transport
locking devices
Measuring tape

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2. Preconditions
2.1 Installation location
Make sure that the following requirements are met:
•The installation location is level and can withstand the floor loads.
•The shipping crates can be deposited close to the installation location and their presence
does not prevent the machine from being assembled.
•The aisle width from the unloading location to the installation location is at least
larger than the dimensions of the packing crates.
•The electrical and air connections meet the requirements listed in the technical data.
•The installation location is well-lit.
•At least 1 meter of space is available all around the cutting system for service and daily operation.
2.2 Personnel
Make sure that the following requirements are met:
•The support personnel wear safety clothing and work gloves.
•The support personnel are familiar with the hazards associated during machine
installation and have read and understood the mounting instructions.
2.3 Environmental conditions
2.4 Basic device compressed air
Value
Unit
Operating temperature
+ 10 to + 35
°C
Storage temperature
- 20 to + 55
°C
Relative humidity
10 - 80,
non- condensing
%
Conveyor feeding clamps
Value
Units
Operating pressure
0.6
MPA
Min. air flow
0.4
m³/min

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3. Installation
3.1 Opening and inspecting packing crates
Note:
Prevent the crate cover from warping when placed
at an angle. Place the packing crate level.
Note:
•Only complete the installation when all parts are present and undamaged.
•Inform IECHO customer service if any parts are missing or damaged.
•Replenish or replace missing or damaged parts.
ARemove all screws on the upper side of the packing crate.
BRemove all the fixed support (1).
CLifting all the machine feet (2), and then push machine down slowly from packing crate.

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3.2 Initial leveling of the base frame
ALift each side support end to keep the balance by precision spirit level.
BDetermine the basic position of one foot and adjust the height of other machine feet according to
the basic position. Finally, to make all feet are at the same level.

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3.3 Installing collection device
AInstall the collection device at the specified location.
BThe angle of collection device can be adjusted depending on the size of the material.

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3.4 Air supply connection.
Open the cover, and the air compressor is placed under the table.
The diameter of air tube is 8mm.

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3.5 Power installation
Vacuum pump, machine and PC : all come with single-phase three-wires electronic control
system.
3.5.1 Connect the static device

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3.5.2 Power input and other connector information
1
AC220V Input
4
Connector of static device
2
Connector of power strip
5
USB port for CCD camera
3
Connector of air compressor
6
PC Comm

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3.5.3 Connect the PC or laptop to the cutter

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4. Safety device on the machine and main switches
1
Main switch
3
Emergency stop switch
2
Pause switch
1
2
3

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5. Feeding system for sheet materials
5.1 Put the materials on the specified position, and then adjust blocking plates.

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5.2 Adjust the placement of material meet the following requirements:
1. According to the position of the suction plate, adjust the position of materials
to achieve the best adsorption effect.
2. The edge of materials should be aligned with the edge of the loader.

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6. Module information
PK digital cutter including 4 type tools : TW1, TW2, Crease, EOT (optional)
1
TW 1
4
TW 2
2
Crease
5
CCD Camera
3
EOT
6
EOT Material Pressing Tray

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6.1 Tools installation
6.1.1 TW1 / TW2 tool
•Install the blade to the TW1/TW2 (Picture 1.2).
•Insert the TW1/TW2 into the module, rotate the clamp clockwise to tight(Picture 3.4).
•Adjust the knife height by screwing A or B. When the knife point touches the felt surface,
finish the manual knife adjustment.

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6.1.2 Crease tool
•Put the wheel part in the slot of holder (Picture 1.2).
•Confirm the crease tool is in proper place of holder, then tighten the screw (Picture 3).
•Rotate the retaining ring for adjusting the crease tool height. Anti-clockwise rotate, the crease
tool goes down, clockwise rotate, the crease tool goes up (Picture 4).

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6.1.3 EOT tool
Remove the EOT material pressing tray, anti-clockwise screw from the module (Picture 1).
•Insert the blade into the shim, and confirm the blade part is into proper position of holder,
and then tighten the screw (Picture 2. 3).
•Rotate the retaining ring for adjust the EOT tool height. Anti-clockwise rotate,
the EOT tool goes down, clockwise rotate, the EOT tool goes up (Picture 4).