Ignite Auger 75 DDH Manual
7519274 enUS (A)
June 2023
Printed in USA
Original Instructions
© 2023 Ignite Attachments.
All Rights Reserved.
Operation & Maintenance Manual
Auger
Auger 75 DDH S/N: B6EM00101 & Above
Auger 165 DDH S/N: B6EN00101 & Above
Auger 150 PH S/N: B6EP00101 & Above
Auger 210 PH S/N: B6ER00101 & Above
1
FOREWORD............................................................................................................................................................3
MANUFACTURER.............................................................................................................................................3
North America ...............................................................................................................................................3
SERIAL NUMBER LOCATION ...........................................................................................................................3
Attachment / Implement Serial Number...............................................................................................................3
ATTACHMENT IDENTIFICATION .......................................................................................................................4
FEATURES AND ACCESSORIES ......................................................................................................................4
Standard Items..............................................................................................................................................4
Options And Accessories.................................................................................................................................4
SAFETY AND TRAINING RESOURCES....................................................................................................................5
SAFETY INSTRUCTIONS..................................................................................................................................5
Safe Operation Is The Operator’s Responsibility ...................................................................................................5
Safe Operation Needs A Qualified Operator.........................................................................................................5
Use Safety Rules ...........................................................................................................................................5
Call Before You Dig ........................................................................................................................................5
Silica Dust Exposure.......................................................................................................................................6
FIRE PREVENTION...........................................................................................................................................6
Maintenance.................................................................................................................................................6
Operation.....................................................................................................................................................6
Electrical......................................................................................................................................................6
Hydraulic System...........................................................................................................................................6
Fueling ........................................................................................................................................................7
Starting........................................................................................................................................................7
Spark Arrester Exhaust System......................................................................................................................... 7
Welding And Grinding .....................................................................................................................................7
Fire Extinguishers ..........................................................................................................................................7
PUBLICATIONS AND TRAINING RESOURCES .................................................................................................8
ATTACHMENT SIGNS .......................................................................................................................................9
OPERATING INSTRUCTIONS ................................................................................................................................ 12
INITIAL SETUP ............................................................................................................................................... 12
Installing The Auger On The Loader Attachment Mounting Frame .......................................................................... 12
Removing The Auger From The Loader Attachment Mounting Frame...................................................................... 12
Installing The Hydraulic Hoses On The Auger .................................................................................................... 12
Installing The Auger Bit ................................................................................................................................. 12
DAILY INSPECTION........................................................................................................................................ 14
Inspecting Attachment Mounting Frame ............................................................................................................ 14
Inspecting The Machine Quick Coupler............................................................................................................. 14
OPERATING PROCEDURE WITH LOADERS................................................................................................... 15
Approved Loader Models And Requirements ..................................................................................................... 15
Entering And Exiting The Machine ................................................................................................................... 16
Installing The Attachment .............................................................................................................................. 16
Hydraulic Quick Couplers .............................................................................................................................. 21
Operating The Controls ................................................................................................................................. 22
Operation With The Loader ............................................................................................................................ 22
Removing The Attachment............................................................................................................................. 23
LIFTING THE ATTACHMENT........................................................................................................................... 25
TRANSPORTING THE ATTACHMENT ON A TRAILER ..................................................................................... 25
Fastening The Attachment On A Trailer With The Loader Mounting Frame ............................................................... 25
Transporting The Attachment And Machine On A Trailer ....................................................................................... 26
TABLE OF CONTENTS
2
PREVENTIVE MAINTENANCE............................................................................................................................... 28
MAINTENANCE SAFETY WARNINGS ............................................................................................................. 28
TROUBLESHOOTING ..................................................................................................................................... 29
Troubleshooting The Attachment..................................................................................................................... 29
SERVICE SCHEDULE ..................................................................................................................................... 30
LUBRICATING THE ATTACHMENT ................................................................................................................. 31
Lubricating The Auger 150PH And 210PH Models .............................................................................................. 31
Lubricating The Auger 75DDH and 165DDH Models............................................................................................ 31
REMOVING AND INSTALLING STANDARD / HEAVY DUTY AUGER TEETH..................................................... 32
REMOVING AND INSTALLING HYDRAULIC MOTOR AND GEAR BOX............................................................ 33
ASSEMBLING AND DISASSEMBLING CHAIN REDUCTION DRIVES............................................................... 34
ATTACHMENT STORAGE AND RETURN TO SERVICE ................................................................................... 37
Attachment Storage...................................................................................................................................... 37
Return To Service ........................................................................................................................................ 37
SPECIFICATIONS.................................................................................................................................................. 38
ATTACHMENT SPECIFICATIONS.................................................................................................................... 38
Auger Dimensions........................................................................................................................................ 38
Performance Specifications............................................................................................................................ 39
Attachment Capacities .................................................................................................................................. 39
TORQUE SPECIFICATION FOR BOLTS .......................................................................................................... 40
Torque For General SAE Bolts ........................................................................................................................ 40
Torque For General Metric Bolts...................................................................................................................... 40
HYDRAULIC CONNECTION SPECIFICATIONS ............................................................................................... 42
O-ring Face Seal Connection.......................................................................................................................... 42
Straight Thread O-ring Fitting.......................................................................................................................... 42
Tubelines And Hoses.................................................................................................................................... 42
Tightening The Flare Fitting............................................................................................................................ 42
O-ring Flare Fitting ....................................................................................................................................... 43
Port Seal Fitting........................................................................................................................................... 45
Push To Connect Fittings ............................................................................................................................... 45
WARRANTY .......................................................................................................................................................... 48
ATTACHMENT / IMPLEMENT WARRANTY...................................................................................................... 48
TABLE OF CONTENTS
3
MANUFACTURER
North America
Ignite Attachments
2741 20th Avenue South
Moorhead, MN 56560
SERIAL NUMBER LOCATION
Attachment / Implement Serial Number
Figure 1
C221397a
Always use the serial number (Item 1) [Figure 1] of the
auger when requesting service information or when
ordering parts. Earlier or later models (identification made
by serial number) may use different parts, or it may be
necessary to use a different procedure in doing a specific
service operation.
FOREWORD
4
ATTACHMENT IDENTIFICATION
Figure 2
C221403a
REF. Description
1 Auger Bit
2 Auger Drive
3 Mounting Frame
4 Hydraulic Hose
FEATURES AND ACCESSORIES
Standard Items
The attachment is equipped with the following standard
items:
• Hex Drive Shaft
• Flush Face Connect Under Pressure Hydraulic Quick
Couplers
Options And Accessories
Below is a list of Options and Accessories available for
your attachment.
Auger Bits:
• Standard duty bits and teeth
• Heavy duty bits and teeth
Extensions:
• Hex extension, 610 mm (24 in)
• Hex extension, 914 mm (36 in)
Adapters:
• Hex to round adapter, 5.08 cm (2.0 in) to 6.51 cm
(2.563 in)
Augers With Standard Duty Bits:
• 15,24 cm (6 in, double flight)
• 22,86 cm (9 in, double flight)
• 30,48 cm (12 in, double flight)
• 38,1 cm (15 in, double flight)
• 45,72 cm (18 in, double flight)
• 60,96 cm (24 in, double flight)
Augers With Heavy Duty Bits:
• 15,24 cm (6 in, double flight)
• 22,86 cm (9 in, double flight)
• 30,48 cm (12 in, double flight)
• 38,1 cm (15in, double flight)
• 45,72 cm (18 in, double flight)
• 60,96 cm (24 in, double flight)
FOREWORD
5
SAFETY INSTRUCTIONS
Safe Operation Is The Operator’s
Responsibility
Safety Alert Symbol
This symbol with a warning statement means:
“Warning, be alert! Your safety is involved!” Carefully
read the message that follows.
DANGER
The signal word DANGER on machine signs and in
the manuals indicates a hazardous situation which, if
not avoided, will result in serious injury or death.◂
D-1002
WARNING
The signal word WARNING on the machine and in the
manuals indicates a potentially hazardous situation
which, if not avoided, could result in serious injury or
death.◂
W-2044
IMPORTANT
This notice identifies procedures which must be
followed to avoid damage to the machine.◂
I-2019
The machine and attachment must be in good operating
condition before use.
Safe Operation Needs A Qualified Operator
For an operator to be qualified, he or she must not use
drugs or alcoholic drinks which impair alertness or
coordination while working. An operator who is taking
prescription drugs must get medical advice to determine
if he or she can safely operate a machine.
Use Safety Rules
• Read and follow instructions in the machine and the
attachment’s Operation & Maintenance Manual
before operating.
• Check for underground lines before operating
attachment (if applicable).
• In addition to the design and configuration of
equipment, hazard control, and accident prevention
are dependent upon the awareness, concern,
prudence, and proper training of personnel involved
in the operation, transport, maintenance, and
storage of equipment.
• Check that the attachment is securely fastened to
the machine.
• Make sure all the machine controls are in the neutral
position before starting the machine.
• Operate the attachment only from the operator’s
position.
• Operate the attachment according to the Operation
& Maintenance Manual.
• When learning to operate the attachment, do it at a
slow rate in an area clear of bystanders.
• DO NOT permit personnel to be in the work area
when operating the machine and attachment.
• The attachment must be used ONLY on approved
machines. Visit igniteattachments.com for an
updated list of approved attachments for each
machine model.
• DO NOT modify equipment or add attachments that
are not approved by the manufacturer.
• DO NOT make any adjustments or repairs on the
machine or attachment while the engine is running.
• Keep shields and guards in place. Replace if
damaged.
Call Before You Dig
P200081
Dial 811 (USA Only)
Dial 1-888-258-0808 (USA & Canada)
When you call, you will be directed to a location in your
state / province / city for information about buried lines
(telephone, cable TV, water, sewer, gas, etc.).
SAFETY AND TRAINING RESOURCES
6
Silica Dust Exposure
NA3504
Silica dust can cause lung disease and is known to the
state of California to cause cancer.
Cutting or drilling concrete containing sand or rock
containing quartz may result in exposure to silica dust.
Do not exceed Permissible Exposure Limits (PEL) to
silica dust as determined by OSHA or other job site Rules
and Regulations. Use a respirator, water spray, or other
means to control dust.
FIRE PREVENTION
NA3505
Maintenance
The machine and some attachments have components
that are at high temperatures under normal operating
conditions. The primary source of high temperatures is
the engine and exhaust system. The electrical system, if
damaged or incorrectly maintained, can be a source of
arcs or sparks.
Flammable debris (leaves, straw, etc.) must be removed
regularly. If flammable debris is allowed to accumulate, it
can cause a fire hazard. Clean often to avoid this
accumulation. Flammable debris in the engine
compartment is a potential fire hazard.
The operator’s area, engine compartment, and engine
cooling system must be inspected every day and cleaned
if necessary to prevent fire hazards and overheating.
All fuels, most lubricants, and some coolant mixtures are
flammable. Flammable fluids that are leaking or spilled
onto hot surfaces or onto electrical components can
cause a fire.
Operation
Do not use the machine where exhaust, arcs, sparks, or
hot components can contact flammable material,
explosive dust, or gases.
Electrical
P200082
Check all electrical wiring and connections for damage.
Keep the battery terminals clean and tight. Repair or
replace any damaged part or wires that are loose or
frayed.
Battery gas can explode and cause serious injury. Use
the procedure in the Operation & Maintenance Manual for
connecting the battery and for jump starting. Do not jump
start or charge a frozen or damaged battery. Keep any
open flames or sparks away from batteries. Do not
smoke in battery charging area.
Hydraulic System
Check hydraulic tubes, hoses and fittings for damage and
leakage. Never use open flame or bare skin to check for
SAFETY AND TRAINING RESOURCES
7
leaks. Hydraulic tubes and hoses must be properly routed
and have adequate support and secure clamps. Tighten
or replace any parts that show leakage.
Always clean fluid spills. Do not use gasoline or diesel
fuel for cleaning parts. Use commercial nonflammable
solvents.
Fueling
P200084
Stop the engine and let it cool before adding fuel. No
smoking! Do not refuel a machine near open flames or
sparks. Fill the fuel tank outdoors.
Ultra Low Sulfur Diesel (ULSD) poses a greater static
ignition hazard than earlier diesel formulations with
higher sulfur content. Avoid death or serious injury from
fire or explosion. Consult with your fuel or fuel system
supplier to ensure the delivery system is in compliance
with fueling standards for proper grounding and bonding
practices.
Starting
Do not use ether or starting fluids on any engine that has
glow plugs or an air intake heater. These starting aids
can cause explosion and injure you or bystanders.
Use the procedure in the Operation & Maintenance
Manual for connecting the battery and for jump starting.
Spark Arrester Exhaust System
The spark arrester exhaust system is designed to control
the emission of hot particles from the engine and exhaust
system, but the muffler and the exhaust gases are still
hot.
Check the spark arrester exhaust system regularly to
make sure it is maintained and working properly. Use the
procedure in the Operation & Maintenance Manual for
cleaning the spark arrester muffler (if equipped).
Welding And Grinding
Always clean the machine and attachment, disconnect
the battery, and disconnect the wiring from the Ignite
Attachments controllers before welding. Cover rubber
hoses, battery, and all other flammable parts. Keep a fire
extinguisher near the machine when welding.
Have good ventilation when grinding or welding painted
parts. Wear a dust mask when grinding painted parts.
Toxic dust or gas can be produced.
Dust generated from repairing nonmetallic parts such as
hoods, fenders, or covers can be flammable or explosive.
Repair such components in a well-ventilated area away
from open flames or sparks.
Fire Extinguishers
P200083
Know where fire extinguishers and first aid kits are
located and how to use them. Inspect the fire
extinguisher and service the fire extinguisher regularly.
Obey the recommendations on the instructions plate.
SAFETY AND TRAINING RESOURCES
8
PUBLICATIONS AND TRAINING
RESOURCES
The following publications are also available for your
Ignite Attachments machine. Access them online at
Igniteattachments.com.
C221554
Operation & Maintenance
Manual
Complete instructions on
the correct operation and
the routine maintenance
of your attachment.
7519274
For the latest information on Ignite Attachments products
and the Ignite Attachments Company, visit our website at
Igniteattachments.com
SAFETY AND TRAINING RESOURCES
11
REF. DECAL
1 EMISSIONS WARNING
Located on the top side of the drive unit and on the auger bit
73536420IG
7353640IG
2 DRILLING ELECTRIC SHOCK WARNING
Located on both sides of the drive unit
7130147
7130147
3 DO NOT ENTER / EXIT ON THIS SIDE WARNING DECAL
Located on the mounting frame
7130141
7130141
SAFETY AND TRAINING RESOURCES
12
INITIAL SETUP
Installing The Auger On The Loader
Attachment Mounting Frame
Figure 5
C221404c
1. Install a lifting device (Item 1) around the auger drive
(Item 2) [Figure 5].
2. Align the loader attachment mounting frame (Item 3)
with the auger (Item 2) [Figure 5].
3. Install the bolt (Item 4) and lock washer (Item 6)
[Figure 5].
4. Install the nut (Item 5) [Figure 5] and tighten.
(See Torque Specification For Bolts on Page 40)
Removing The Auger From The Loader
Attachment Mounting Frame
Figure 6
C221404c
1. Install a lifting device (Item 1) [Figure 6] around the
auger drive (Item 2) and raise the auger and
mounting frame (Item 3) slightly.
2. Remove the nut (Item 5) [Figure 6].
3. Remove the bolt (Item 4) and lock washer (Item 6)
[Figure 6].
4. Remove the loader attachment mounting frame (Item
3) [Figure 6].
5. Lower the auger drive (Item 2) [Figure 6] fully.
Installing The Hydraulic Hoses On The
Auger
Figure 7
C221601b
1. Install the hydraulic hoses (Item 2) [Figure 7] onto
the hydraulic fittings (Item 1) on the auger drive and
tighten.
(See Hydraulic Connection Specifications on Page
42)
Installing The Auger Bit
NOTE: The auger bit installation is shown with the auger
drive connected to the machine.
OPERATING INSTRUCTIONS
13
Figure 8
C221406a
1. Remove the locking clip (Item 1) and pin (Item 2)
[Figure 8].
Figure 9
C221407a
2. Raise the auger drive and align the hole on the auger
drive shaft (Item 1) with the hole in the auger bit
(Item 2) [Figure 9]
3. Slide the auger bit onto the shaft.
Figure 10
C221408a
4. Install the pin and locking clip (Item 1) [Figure 10].
OPERATING INSTRUCTIONS
14
DAILY INSPECTION
Inspecting Attachment Mounting Frame
Figure 11
C221409a
• Inspect the attachment mounting system wedge
mounts (Item 1) [Figure 11] and mounting flanges
(Item 2) [Figure 11].
• Inspect all welds on the mounting frame for wear and
damage each time the auger is removed from the
machine
Inspecting The Machine Quick Coupler
WARNING
CRUSHING HAZARD
Failure to secure attachment coupler wedges can
allow attachment to come off and cause serious
injury or death.
Both wedges must extend through the holes in the
attachment mounting frame. Levers must be fully
down and locked.◂
W-2715-EF
Figure 12
NA3448a
• Lower down the quick coupler levers until they are
fully engaged in the locked position [Figure 12]
(wedges fully extended through the attachment
mounting frame holes).
The levers and wedges must move freely
[Figure 12].
Figure 13
NA3450A
The wedges must extend through the holes in the
attachment mounting frame, securely fastening the
attachment to the machine quick coupler [Figure 13].
If the wedge does not contact the lower edge of the
hole, the attachment will be loose and can come off
the quick coupler.
OPERATING INSTRUCTIONS
15
Figure 14
NA13065S
• Inspect the attachment mounting frame.
• Replace any parts that are damaged, bent, or
missing [Figure 14].
• Keep all fasteners tight.
• Look for cracked welds.
• Contact your Ignite Attachments representative for
replacement parts.
• Lubricate the wedges. (See the machine’s Operation
& Maintenance Manual for the correct procedure.)
OPERATING PROCEDURE WITH LOADERS
Approved Loader Models And Requirements
WARNING
MODIFICATION AND INSUFFICIENT INSTRUCTION
HAZARD
Use of unapproved attachments / implements or
improperly sized attachments / implements can
cause serious injury or death.
Attachments / implements and buckets for safe loads
of specified densities are approved for each model.
Never use attachments / implements or buckets
which are not approved by Ignite Attachments.◂
W-2662
WARNING
INSTABILITY HAZARD
Excessive load can cause loss of control or tipping
leading to serious injury or death.
DO NOT exceed Rated Operating Capacity (ROC).◂
W-2053
Warranty on this implement is void if used on a non-
approved carrier. Contact your Ignite Attachments
representative for a current list of compatible carriers.
AUGER
MODEL 75DDH 165DDH 150PH 210PH
Attach-
ment
inter-
face
Univer-
sal
Quick-
Attach
Univer-
sal
Quick-
Attach
Univer-
sal
Quick-
Attach
Univer-
sal
Quick-
Attach
Flow
Range
8-20
GPM
(36-76
Lpm)
14-25
GPM
(53-95
Lpm)
10-20
GPM
(38-76
Lpm)
15-30
GPM
(57-114
Lpm)
Pres-
sure
2,000 to
3,500
PSI
2,000 to
3,500
PSI
2,000 to
3,500
PSI
2,000 to
3,500
PSI
OPERATING INSTRUCTIONS
16
Figure 15
p85281
The loader must be equipped with front auxiliary
hydraulics [Figure 15].
Entering And Exiting The Machine
WARNING
GENERAL HAZARD
Failure to follow instructions can cause serious
injury or death.
• Fasten seat belt, start, and operate only from the
operator’s seat.
• Never wear loose clothing when working near
machine.◂
W-2135
Figure 16
C216077a
• Use the attachment / implement steps (if equipped),
grab handles, and safety treads (on the machine and
frame) to get in and out of the machine, maintaining
a three-point contact at all times [Figure 16]. Do not
jump.
• See the machine’s Operation & Maintenance Manual
for detailed instructions on entering and exiting the
machine.
Installing The Attachment
Installing With Non-powered Machine Quick Coupler
The attachment mounting frame for the attachment has a
top flange that is designed to receive the top edge of the
machine quick coupler and the lower part of the frame is
designed to receive the quick coupler wedges.
WARNING
GENERAL HAZARD
Failure to obey warnings can cause serious injury or
death.
Obey all warnings on the machine and in the
manuals.◂
W-2744
Always inspect the machine’s quick coupler and the
attachment mounting frame before installation. (See the
machine’s Operation & Maintenance Manual.)
(See Daily Inspection on Page 14)
Figure 17
NA3445A
1. Pull the quick coupler levers up until they are fully
raised (wedges fully raised) [Figure 17].
2. Enter the machine.
3. Turn the machine on.
4. Release the parking brake.
5. Lower the lift arms and tilt the machine quick coupler
forward.
OPERATING INSTRUCTIONS
17
Figure 18
NA3446a
6. Drive the machine slowly forward until the top edge
of the quick coupler is completely under the top
flange of the attachment [Figure 18].
NOTE: Be sure the quick coupler levers do not hit
the attachment.
Figure 19
C221410a
7. Tilt the quick coupler backward until the attachment
is slightly off the ground [Figure 19].
NOTE: When leaving the operator’s seat to install an
attachment, tilt the attachment until it is
slightly off the ground.
This will cause the attachment mounting frame to fit
up against the front of the quick coupler.
8. Turn the machine off and exit the machine.
(See Entering And Exiting The Machine on Page 16)
WARNING
GENERAL HAZARD
Failure to follow instructions can cause serious
injury or death.
Before you leave the operator’s seat:
• Lower the lift arms and put the attachment /
implement flat on the ground.
• Engage the parking brake.
• Move all controls to the NEUTRAL / LOCKED
position to make sure the lift, tilt, and drive
functions are deactivated.
• Stop the engine.◂
W-3156
Figure 20
NA3448A
9. Push down on the quick coupler levers until they are
fully engaged in the locked position [Figure 20]
(wedges are fully extended through the attachment
mounting frame holes).
If both levers do not engage in the locked position,
see your machine dealer or representative for
maintenance.
OPERATING INSTRUCTIONS
18
Figure 21
NA3450A
10. The wedges must extend through the holes in the
attachment mounting frame, securely fastening the
attachment to the quick coupler [Figure 21].
WARNING
CRUSHING HAZARD
Failure to secure attachment coupler wedges can
allow attachment to come off and cause serious
injury or death.
Both wedges must extend through the holes in
the attachment mounting frame. Levers must be
fully down and locked.◂
W-2715-EF
11. Connect auxiliary hydraulic hoses (if applicable).
(See Hydraulic Quick Couplers on Page 21)
Installing With Powered Machine Quick Coupler
Some machines may be equipped with a powered
machine quick coupler. For specific control location and
operation of the machine’s powered quick coupler, see
the machine’s Operation & Maintenance Manual.
WARNING
GENERAL HAZARD
Failure to obey warnings can cause serious injury or
death.
Obey all warnings on the machine and in the
manuals.◂
W-2744
1. Enter the machine.
2. Turn the machine on.
3. Release the parking brake.
Figure 22
NA3453A
4. Operate the powered quick coupler until the levers
are fully raised (wedges fully raised) [Figure 22].
5. Lower the lift arms and tilt the machine quick coupler
slightly forward.
Figure 23
NA3446a
6. Drive the machine slowly forward until the top edge
of the quick coupler is completely under the top
flange of the attachment mounting frame [Figure 23].
NOTE: Be sure the quick coupler levers do not hit
the attachment.
OPERATING INSTRUCTIONS
This manual suits for next models
3
Table of contents
