Impex APEX AX-2109.1 User manual

NOTE:
Please read all instructions
carefully before using this
product
Table of Contents
Safety Notice
Hardware Identifier
Assembly Instruction
Parts List
Resistance Chart
Warranty
Ordering Parts
Model
AX-2109.1
Retain This
Manual for
Reference
100506
OWNER'S
MANUAL
APEX Home Gym
AX-2109.1
IMPEX®INC.
14777 DON JULIAN RD., CITY OF INDUSTRY, CA 91746
Tel: [phone] Fax: [phone]
www.impex-fitness.com
[email protected]

TABLE OF CONTENTS
BEFORE YOU BEGIN....................................................................................……….. 1
IMPORTANT SAFETY NOTICE...................................................................……….. 2
HARDWARE PACK……….....….....................................................................……….. 4
ASSEMBLY INSTRUCTIONS.........................................................................……….. 7
EXPLODED DIAGRAM………………………………………………………………………19
PARTS LIST………………………………………………………………………………….. 20
RESISTANCE CHART………….......................................................................………. 21
WARRANTY.................................................................................................…………. 22
ORDERING PARTS.......................................................................................…………22
BEFORE YOU BEGIN
Thank you for selecting the APEX AX-2109.1 HOME GYM by IMPEX®
FITNESS PRODUCTS. For your safety and benefit, read this manual
carefully before using the machine. As a manufacturer, we are committed
to provide you complete customer satisfaction. If you have any questions,
or find there are missing or damaged parts, we guarantee you complete
satisfaction through direct assistance from our factory. To avoid
unnecessary delays, please call our TOLL-FREE customer service
number. Our Customer Service Agents will provide immediate assistance
to you.
Toll-Free Customer Service Number
1-800-999-8899
Mon. – Fri. 9 a.m. – 5 p.m. PST
www.impex-fitness.com
[email protected]
1

IMPORTANT SAFETY NOTICE
PRECAUTIONS
This exercise machine is built for optimum safety. However, certain precautions apply
whenever you operate a piece of exercise equipment. Be sure to read the entire manual
before you assemble or operate your machine. In particular, note the following safety
precautions:
1. Keep children and pets away from the machine at all times. DO NOT
leave children unattended in the same room with the machine.
2. Only one person at a time should use the machine.
3. If the user experiences dizziness, nausea, chest pain, or any other abnormal
symptoms, STOP the workout at once. CONSULT A PHYSICIAN IMMEDIATELY.
4. Position the machine on a clear, leveled surface. DO NOT use the machine
near water or outdoors.
5. Keep hands and feet away from all moving parts.
6. Always wear appropriate workout clothing when exercising. DO NOT wear
robes or other clothing that could become caught in the machine. Running
or aerobic shoes are also required when using the machine.
7. Use the machine only for its intended use as described in this manual. DO
NOT use attachments not recommended by the manufacturer.
8. Do not place any sharp object around the machine.
9. Disabled person should not use the machine without a qualified person or
physician in attendance.
10. Before using the machine to exercise, always do stretching exercises to
properly warm up.
11. Never operate the machine if the machine is not functioning properly.
12. A spotter is recommended during exercise.
13. Do not intend to insert weight selector pin while the weight stack or top plate
is in elevated position.
14. Be certain the weight Selector Pin is completely inserted.
15. Never use dumbbells or other means to increase the weight resistance. Use only weight
plates provided by manufacturer.
16. This machine is designed and intended for home and consumer use only, not for
commercial use.
CARE AND MAINTENANCE
1. Lubricate moving parts with WD-40 or light oil periodically.
2. Inspect and tighten all parts before using the machine.
3. Immediately replace worn or damaged parts obtained from the manufacturer.
4. The machine can be cleaned using a damp cloth and mild non-abrasive detergent.
DO NOT use solvents.
5. Maximum user’s weight: 300 lbs. (135 kg.)
6. Assembled Dimensions: 62” x 41” x 81” (157.5x104x205.75 cm)
WARNING: BEFORE BEGINNING ANY EXERCISE PROGRAM, CONSULT YOUR
PHYSICIAN. THIS IS ESPECIALLY IMPORTANT FOR INDIVIDUALS OVER THE
AGE OF 35 OR PERSONS WITH PRE-EXISTING HEALTH PROBLEMS. READ
ALL INSTRUCTIONS BEFORE USING ANY FITNESS EQUIPMENT. IMPEX INC.
ASSUMES NO RESPONSIBILITY FOR PERSONAL INJURY OR PROPERTY
DAMAGE SUSTAINED BY OR THROUGH THE USE OF THIS PRODUCT.
SAVE THESE INSTRUCTIONS. 2

WARNING LABEL PLACEMENT
The warning labels shown here have been placed on the Rear Base and Upper Frame. If the labels are
missing or illegible, please call customer service at 1-800-888-8899 for replacements. Apply the labels in
the location shown.
3

HARDWARE PACK
NOTE: The following parts are not drawn to scale. Please use your own ruler to measure the size.
4

HARDWARE PACK
NOTE: The following parts are not drawn to scale. Please use your own ruler to measure the size.
5

HARDWARE PACK
6

ASSEMBLY INSTRUCTION
Tools Required for Assembling the Machine: Two Adjustable Wrenches, two Allen
Wrenches, and one Philips Screwdriver. NOTE: It is strongly recommended this
machine to be assembled by two or more people to avoid possible injury.
STEP 1 (See Diagram 1)
A.) NOTE: Do not tighten all the Nuts and Bolts until instructed to do so.
B.) Connect two Lower Guide Rods (#23) and two Upper Guide Rods (#24) with two M10
Stud Bolts (#80). Firmly thread the Rods together.
C.) Insert the Lower Guide Rods (#23) into the holes on the Rear Base Frame (#2). Secure
it with two M10 x 1” Allen Bolts (#73) and Ø ¾” Washers (#83) from the bottom.
D.) Attach the Main Base Frame (#8) to the Rear Base Frame (#2). Secure it with two M10
x 2 ½” Carriage Bolts (#79), one 4” Bracket (#30), two Ø ¾” Washers (#83), and two
M10 Aircraft Nuts (#85).
E.) Attach the Lower Vertical Frame (#3) onto the Main Base Frame (#8). Secure it with
two M10 x 2 ½” Carriage Bolts (#79), one 4 ¾” Bracket (#29), two Ø ¾” Washers (#83),
and two M10 Aircraft Nuts (#85).
F.) Attach the Leg Developer Holder (#1) to the Main Base Frame (#8) and Front Base
Plate (#15). Secure them together with two M10 x 2 ½” Carriage Bolts (#79), one 4 ¾”
Bracket (#29), two Ø ¾” Washers (#83), and two M10 Aircraft Nuts (#85).
G.) Attach the Seat Support (#16) to the Leg Developer Holder (#1). Secure it with one
M10 x 2 3/8” Allen Bolt (#71), two Ø ¾” Washers (#83), and one M10 Aircraft Nut
(#85).
H.) Attach the Seat Support (#16) to the Lower Vertical Frame (#3). Secure it with two M10
x 2 ½” Carriage Bolts (#79), one 4 ¾” Bracket (#29), two Ø ¾” Washers (#83), and two
M10 Aircraft Nuts (#85).
I.) Attach the Upper Vertical Frame (#14) to the Lower Vertical Frame (#3). Secure them
with four M10 x 2 ½” Carriage Bolts (#79), two V-shaped Brackets (#27), four Ø ¾”
Washers (#83), and four M10 Aircraft Nuts (#85).
J.) Attach the Stopper Frame (#25) to the Upper Vertical Frame (#14). Secure it with one
M10 x 2 3/8” Allen Bolt (#71) and Ø ¾” Washer (#83).
7

DIAGRAM 1
8

STEP 2 (See Diagram 2)
A.) Slide two Ø2 ½” x 1” Rubber Bumpers (#65) onto the Guide Rods.
B.) Slide 11 Weight Plates (#33) onto the Guide Rods. Make sure the deep grooves
on the Weight Plates are all facing the back of the machine and downward.
Insert the Selector Rod (#17) through the center hole on the Weight Plates.
C.)Slide the Selector Stem (#32) onto the Guide Rods.
D.)Slide the Ring on the String onto the Selector Rod (#17).
E.) Attach the Upper Frame (#4) onto the two Guide Rods. Secure it with two M10 x
1” Allen Bolts (#73) and Ø ¾” Washers (#83).
F.) Place the Upper Frame (#4) onto the Upper Vertical Frame (#14). Secure them
with two M10 x 2 ½” Carriage Bolts (#79), one 4 ¾” Bracket (#29), two Ø ¾”
Washers (#83), and two M10 Aircraft Nuts (#85).
G.)Securely tighten all Nuts and Bolts previously installed.
H.)Use the Weight Selector Pin (#34) to select number of weight plates to exercise.
Each weight plate weights approximately 10 lbs. Please refer to the Weight
Resistance Chart in page 21.
9

DIAGRAM 2
10

STEP 3 (See Diagram 3)
A.) Attach the Front Press Base (#11) to the Upper Frame (#4). Secure it with one Long Axle
(#46), two Ø ¾” Washers (#83), and two M10 Aircraft Nuts (#85).
B.) Attach the Right Butterfly (#6) to the Front Press Base (#11). Secure it with one Ø 1 ½”
Washer (#82), one M6 x 1 ¼” Allen Bolt (#78), Lock Ring (#41), and M6 Aircraft Nut (#86).
C.) Slide a Butterfly Foam Roll (#62) onto the Right Butterfly arm. Attach the Right Front Press
Handle (#13) to the Right Butterfly. Secure it with a M10 x 1” Allen Bolt (#73) and Ø ¾”
Washer (#83).
D.) Repeat the Steps B&C above to install the Left Butterfly (#5).
E.) Attach a Butterfly Pulley Bracket (#9) to the Upper Vertical Frame (#14). Secure it with one
M10 x 2 3/8” Allen Bolt (#71), two Ø ¾” Washers (#83), and one M10 Aircraft Nut (#85).
F.) Attach Swivel Pulley Brackets (#21) to each end of the Butterfly Pulley Bracket. Secure each
Bracket with one M10 x 2 ½” Allen Bolt (#70), two Ø ¾” Washers (#83), and one M10 Aircraft
Nut (#85). Do Not over tighten! Make sure the Brackets are able to swivel freely.
G.) Attach the Backrest Board (#39) to the Vertical Frame. Secure it with two M8 x 3” Allen Bolts
(#75) and Ø 5/8” Washers (#84).
11

STEP 4 (See Diagram 4)
A.) Attach the Leg Developer (#7) to the bracket on the Leg Developer Holder (#1). Secure it
with a Leg Developer Axle (#47), two M10 x 5/8” Allen Bolts (#74), and two Ø ¾” Washers
(#83).
B.) Insert two Foam Roll Tubes (#28) halfway through the holes on the Leg Developer and Leg
Developer Holder. Push four Foam Rolls (#61) onto the Tubes from both ends. Plug four
Foam Roll End Caps (#60) into the ends.
C.)Place the Seat (#38) onto the Seat Support (#16). Secure it with two M8 x 2 1/8” Allen Bolts
(#76) and Ø 5/8” Washers (#84). DIAGRAM 4
12

CABLE LOOP DIAGRAM
13

STEP 5 (See Diagram 5 & Cable Loop Diagram)
A.) Attach the 138” Upper Cable (#35) to the opening at the front of the Upper Frame
(#4). Note: The Ball Stopper on the cable should be underneath the Frame.
B.) Attach a Pulley (#63) to the opening. Secure it with one M10 x 2 3/8” Allen Bolt
(#71), two Pulley Bushings (#50), and one M10 Aircraft Nut (#85).
C.) Draw the Cable towards the back of the machine to the second opening on the
Upper Frame. Repeat Procedure B above to install a second Pulley with two
Pulley Covers (#91).
D.) Draw the Cable around the Pulley then pull back towards the opening on the
Front Press Base (#11).
E.) Attach a Pulley to the opening on the Front Press Base (#11). Secure the Pulley
with one M10 x 5 1/8” Allen Bolt (#68), two Pulley Covers (#91), and M10 Aircraft
Nut (#85).
F.) Draw the Cable around the Pulley then to the opening on the Upper Vertical
Frame (#14). Repeat Procedure B above to install another Pulley with two Pulley
Covers (#91).
G.) Draw the Cable around the Pulley then downward. Attach the Cable to the upper
holes on the two Double Floating Pulley Brackets (#31).
H.) Attach a Pulley to the Brackets. Secure it with one M10 x 2” Allen Bolt (#87), two
Ø ¾” Washers (#83), two Cable Retainers (#89), and one M10 Aircraft Nut (#85).
I.) Leave the bracket hanging for now.
J.) Pull the Cable upward to the open bracket underneath the Upper Frame (#4).
Repeat H to install a Pulley.
K.) Pull the Cable downward between the two Guide Rods to the Selector Rod (#17).
Fully thread the bolt at the end of the Cable into the top opening on the Selector
Rod.
L.) Connect the Lat Bar (#18) to a Short Chain (#49) with a C-clip (#53). Then
connect the Short Chain to the Upper Cable with another C-clip.
14

DIAGRAM 5
15

STEP 6 (See Diagram 6 & Cable Loop Diagram)
A.) Attach one end of the 119” Butterfly Cable (#37) to the hook on the Right Butterfly (#6).
B.) Draw the Cable to the right Swivel Pulley Bracket (#21).
C.)Attach a Pulley to the bracket. Secure it with one M10 x 2” Allen Bolt (#87), two Cable
Retainers (#89), two Ø ¾” Washers (#83), and one M10 Aircraft Nut (#85).
D.)Draw the Cable around the Pulley then downward. Attach the Cable to a Crossed Double
Floating Pulley Bracket (#20). Attach a Pulley to the bracket. Secure it with one M10 x 2” Allen
Bolt (#87), two Cable Retainers (#89), two Ø ¾” Washers (#83), and one M10 Aircraft Nut
(#85). Leave the Bracket hanging for now.
E.) Pull the Cable around the Pulley then upward to the left Swivel Pulley Bracket. Repeat
Procedure C above to install a Pulley.
F.) Draw the Cable to the left Butterfly. Attach the end to the hook on the Left Butterfly.
16

STEP 7 (See Diagram 7 & Cable Loop Diagram)
A.) Attach the 128” Lower Cable (#36) to the open bracket on the bottom of the Leg
Developer (#7). Note: The Ball Stopper on the cable should be in front of the pulley
not on top.
B.) Attach a Pulley to the bracket. Secure it with one M10 x 1 ¾” Allen Bolt (#72), two Ø
¾” Washers (#83), and one M10 Aircraft Nut (#85).
C.) Draw the Cable underneath the Pulley to the opening on the Leg Developer Holder
(#1). Attach a Pulley to the opening. Secure it with one M10 x 2 3/8” Allen Bolt (#71),
two Pulley Bushings (#50), two Pulley Covers (#91), and one M10 Aircraft Nut (#85).
D.) Draw the Cable underneath the Pulley along the Main Base Frame to the opening on
the bottom of the Lower Vertical Frame (#3). Repeat Procedure C above to install
another Pulley.
E.) Pull the Cable upward to the Crossed Double Floating Pulley Bracket (#20)
previously installed in Step-6.
F.) Attach a Pulley to the Bracket. Secure it with one M10 x 2” Allen Bolt (#87), two Ø ¾”
Washers (#83), two Cable Retainers (#89), and one M10 Aircraft Nut (#85).
G.) Draw the Cable around the Pulley then downward to the open bracket on the Main
Base Frame. Repeat F to install another Pulley.
H.) Pull the Cable around the Pulley then upward to the Double Floating Pulley Bracket
(#31) previously installed in Step-5. Repeat F to install another Pulley.
I.) Draw the Cable around the Pulley then pull downward to the bracket on the back of
the Upper Vertical Frame (#14). Secure the Cable to the bracket with one M10 x 1”
Allen Bolt (#73), two Ø ¾” Washers (#83), and one M10 Aircraft Nut (#85).
J.) Adjust the tension of the Cable by adjusting the Pulley position on the Double
Floating Pulley Bracket (#31). If the cables are too loose, move up the Pulley. If the
cables are too tight, move down the Pulley.
K.) For best performance of the machine, adjust the Cables so the Selector Stem
(Top Plate) on the weight stack is ¼” above the first plate. While pinning the
weight stack, push down on the Selector Stem to close up the gap then pin the
plates. This will remove the slack in the cable system so the range of motion is
smooth and tight.
L.) Connect the Shiver Bar (#19) to a Long Chain (#48) with a C-clip (#53). Connect the
Long Chain to the Lower Cable with another C-clip.
17

DIAGRAM 7
18

EXPLODED DIAGRAM
19