Impex Marcy Diamond MD-2109 User manual

NOTE:
Please read all instructions
carefully before using this
product
Table of Contents
Safety Notice
Hardware Identifier
Assembly Instruction
Parts List
Resistance Chart
Warranty
Ordering Parts
Model
MD-2109
Retain This
Manual for
Reference
06-30-08
OWNER'S
MANUAL
Marcy Diamond Home Gym
MD-2109
IMPEX®INC.
14777 DON JULIAN RD., CITY OF INDUSTRY, CA 91746
Tel: [phone] Fax: [phone]
www.impex-fitness.com
[email protected]

TABLE OF CONTENTS
BEFORE YOU BEGIN....................................................................................……….. 1
IMPORTANT SAFETY NOTICE...................................................................……….. 2
HARDWARE PACK……….....….....................................................................……….. 4
ASSEMBLY INSTRUCTIONS.........................................................................……….. 7
PARTS LIST………………………………………………………………………………….. 19
RESISTANCE CHART………….......................................................................………. 20
WARRANTY.................................................................................................…………. 21
ORDERING PARTS.......................................................................................…………21
BEFORE YOU BEGIN
Thank you for selecting the Marcy Diamond MD-2109 HOME GYM by
IMPEX®FITNESS PRODUCTS. For your safety and benefit, read this
manual carefully before using the machine. As a manufacturer, we are
committed to provide you complete customer satisfaction. If you have any
questions, or find there are missing or damaged parts, we guarantee you
complete satisfaction through direct assistance from our factory. To avoid
unnecessary delays, please call our TOLL-FREE customer service
number. Our Customer Service Agents will provide immediate assistance
to you.
Toll-Free Customer Service Number
1-800-999-8899
Mon. – Fri. 9 a.m. – 5 p.m. PST
www.impex-fitness.com
[email protected]m
1

IMPORTANT SAFETY NOTICE
PRECAUTIONS
This exercise machine is built for optimum safety. However, certain precautions apply
whenever you operate a piece of exercise equipment. Be sure to read the entire manual
before you assemble or operate your machine. In particular, note the following safety
precautions:
1. Keep children and pets away from the machine at all times. DO NOT
leave children unattended in the same room with the machine.
2. Only one person at a time should use the machine.
3. If the user experiences dizziness, nausea, chest pain, or any other abnormal
symptoms, STOP the workout at once. CONSULT A PHYSICIAN IMMEDIATELY.
4. Position the machine on a clear, leveled surface. DO NOT use the machine
near water or outdoors.
5. Keep hands and feet away from all moving parts.
6. Always wear appropriate workout clothing when exercising. DO NOT wear
robes or other clothing that could become caught in the machine. Running
or aerobic shoes are also required when using the machine.
7. Use the machine only for its intended use as described in this manual. DO
NOT use attachments not recommended by the manufacturer.
8. Do not place any sharp object around the machine.
9. Disabled person should not use the machine without a qualified person or
physician in attendance.
10. Before using the machine to exercise, always do stretching exercises to
properly warm up.
11. Never operate the machine if the machine is not functioning properly.
12. A spotter is recommended during exercise.
CARE AND MAINTENANCE
1. Lubricate moving parts with WD-40 or light oil periodically.
2. Inspect and tighten all parts before using the machine.
3. The machine can be cleaned using a damp cloth and mild non-abrasive detergent.
DO NOT use solvents.
4. Maximum user’s weight: 300 lbs.
WARNING: BEFORE BEGINNING ANY EXERCISE PROGRAM, CONSULT YOUR
PHYSICIAN. THIS IS ESPECIALLY IMPORTANT FOR INDIVIDUALS OVER THE
AGE OF 35 OR PERSONS WITH PRE-EXISTING HEALTH PROBLEMS. READ
ALL INSTRUCTIONS BEFORE USING ANY FITNESS EQUIPMENT. IMPEX INC.
ASSUMES NO RESPONSIBILITY FOR PERSONAL INJURY OR PROPERTY
DAMAGE SUSTAINED BY OR THROUGH THE USE OF THIS PRODUCT.
SAVE THESE INSTRUCTIONS.
2

WARNING LABEL REPLACEMENT
The warning labels shown here have been placed on the Rear Base and Upper Frame. If the labels are
missing or illegible, please call customer service at 1-800-888-8899 for replacements. Apply the labels in
the location shown.
3

HARDWARE PACK
4

HARDWARE PACK
5

HARDWARE PACK
6

ASSEMBLY INSTRUCTION
Tools Required Assembling the Machine: Two Adjustable Wrenches, two Allen
Wrenches, and one Philips Screwdriver. NOTE: It is strongly recommended this
machine to be assembled by two or more people to avoid possible injury.
STEP 1 (See Diagram 1)
A.) Connect two Lower Guide Rods (23) and two Upper Guide Rods (#24) with two M10
Stud Bolts (#80). Firmly thread the Rods together.
B.) Insert the Lower Guide Rods (#23) into the holes on the Rear Base Frame (#2).
Secure it with two M10 x 1” Allen Bolts (#73) and Ø ¾” Washers (#83) from the
bottom.
C.) Attach the Main Base Frame (#8) to the Rear Base Frame (#2). Secure it with two M10
x 2 ½” Carriage Bolts (#79), one 4” Bracket (#30), two Ø ¾” Washers (#83), and two
M10 Aircraft Nuts (#85).
D.) NOTE: Do not tighten all the Nuts and Bolts until instructed to do so.
E.) Attach the Lower Vertical Frame (#3) onto the Main Base Frame (#8). Secure it with
two M10 x 2 ½” Carriage Bolts (#79), one 4 ¾” Bracket (#29), two Ø ¾” Washers
(#83), and two M10 Aircraft Nuts (#85).
F.) Attach the Leg Developer Holder (#1) to the Main Base Frame (#8) and Front Base
Plate (#15). Secure them together with two M10 x 2 ½” Carriage Bolts (#79), one 4 ¾”
Bracket (#29), two Ø ¾” Washers (#83), and two M10 Aircraft Nuts (#85).
G.) Attach the Seat Support (#16) to the Leg Developer Holder (#1). Secure it with one
M10 x 2 3/8” Allen Bolt (#71), two Ø ¾” Washers (#83), and one M10 Aircraft Nut
(#85).
H.) Attach the Seat Support (#16) to the Lower Vertical Frame (#3). Secure it with two M10
x 2 ½” Carriage Bolts (#79), one 4 ¾” Bracket (#29), two Ø ¾” Washers (#83), and two
M10 Aircraft Nuts (#85).
I.) Attach the Upper Vertical Frame (#14) to the Lower Vertical Frame (#3). Secure them
with four M10 x 2 ½” Carriage Bolts (#79), two V-shaped Brackets (#27), four Ø ¾”
Washers (#83), and four M10 Aircraft Nuts (#85).
J.) Attach the Stopper Frame (#25) to the Upper Vertical Frame (#14). Secure it with one
M10 x 2 3/8” Allen Bolt (#71) and Ø ¾” Washer (#83).
7

DIAGRAM 1
8

STEP 2 (See Diagram 2)
A.) Slide two Ø2 ½” x 1” Rubber Bumpers (#65) onto the Guide Rods.
B.) Slide 9 Weight Plates (#33) onto the Guide Rods. Make sure the deep groove on
the Weight Plates all facing the back of the machine and downward. Insert the
Selector Rod (#17) through the center hole on the Weight Plates.
C.)Slide the Selector Stem (#32) onto the Guide Rods.
D.)Slide the Ring on the String onto the Selector Rod (#17).
E.) Attach the Upper Frame (#4) onto the two Guide Rods. Secure it with two M10 x
1” Allen Bolts (#73) and Ø ¾” Washers (#83).
F.) Place the Upper Frame (#4) onto the Upper Vertical Frame (#14). Secure them
with two M10 x 2 ½” Carriage Bolts (#79), one 4 ¾” Bracket (#29), two Ø ¾”
Washers (#83), and two M10 Aircraft Nuts (#85).
G.)Securely tighten all Nuts and Bolts previously installed.
9

DIAGRAM 2
10

STEP 3 (See Diagram 3)
A.) Attach the Front Press Base (#11) to the Upper Frame (#4). Secure it with one Long Axle
(#46), two Ø ¾” Washers (#83), and two M10 Aircraft Nuts (#85).
B.) Attach the Right Butterfly (#6) to the Front Press Base (#11). Secure it with one Ø 1 ½”
Washer (#82), one M6 x 1 ¼” Allen Bolt (#78), Lock Ring (#41), and M6 Aircraft Nut (#86).
C.) Slide a Butterfly Foam Roll (#62) onto the Right Butterfly arm. Attach the Right Front Press
Handle (#13) to the Right Butterfly. Secure it with a M10 x 1” Allen Bolt (#73) and Ø ¾”
Washer (#83).
D.) Repeat the Steps B&C above to install the Left Butterfly (#5).
E.) Attach a Butterfly Pulley Bracket (#9) to the Upper Vertical Frame (#14). Secure it with one
M10 x 2 3/8” Allen Bolt (#71), two Ø ¾” Washers (#83), and one M10 Aircraft Nut (#85).
F.) Attach Swivel Pulley Brackets (#21) to each end of the Butterfly Pulley Bracket. Secure each
Bracket with one M10 x 2 ½” Allen Bolt (#70), two Ø ¾” Washers (#83), and one M10 Aircraft
Nut (#85). Do Not over tighten! Make sure the Brackets are able to swivel freely.
G.) Attach the Backrest Board (#39) to the Vertical Frame. Secure it with two M8 x 3” Allen Bolts
(#75) and Ø 5/8” Washers (#84).
11

STEP 4 (See Diagram 4)
A.) Attach the Leg Developer (#7) to the bracket on the Leg Developer Holder (#1). Secure it
with a Leg Developer Axle (#47), two M10 x 5/8” Allen Bolts (#74), and two Ø ¾” Washers
(#83).
B.) Insert two Foam Roll Tubes (#28) halfway through the holes on the Leg Developer and Leg
Developer Holder. Push four Foam Rolls (#61) onto the Tubes from both ends. Plug four
Foam Roll End Caps (#60) into the ends.
C.)Place the Seat (#38) onto the Seat Support (#16). Secure it with two M8 x 2 1/8” Allen Bolts
(#76) and Ø 5/8” Washers (#84). DIAGRAM 4
12

CABLE LOOP DIAGRAM
13

STEP 5 (See Diagram 5 & Cable Loop Diagram)
A.) Attach the 142” Upper Cable (#35) to the opening at the front of the Upper
Frame (#4). Note: The Ball Stopper on the cable should be underneath the
Frame.
B.) Attach a Pulley (#63) to the opening. Secure it with one M10 x 2 3/8” Allen Bolt
(#71), two Pulley Bushings (#50), and one M10 Aircraft Nut (#85).
C.) Draw the Cable towards the back of the machine to the opening on the Upper
Frame. Repeat the Procedure B above to install another Pulley.
D.) Draw the Cable around the Pulley then pull back towards the opening on the
Front Press Base (#11).
E.) Attach a Pulley to the opening on the Front Press Base. Secure the Pulley with
one M10 x 5 1/8” Allen Bolt (#68) and M10 Aircraft Nut (#85).
F.) Draw the Cable around the Pulley then to the opening on the Upper Vertical
Frame (#14). Repeat Procedure B above to install another Pulley.
G.) Draw the Cable around the Pulley then downward. Attach the Cable to a Double
Floating Pulley Bracket (#31). Install another Pulley. Let the bracket hanging for
now.
H.) Pull the Cable upward to the open bracket underneath the Upper Frame. Install a
Pulley to the bracket.
I.) Pull the Cable downward between the two Guide Rods to the Selector Rod
(#17). Fully thread the bolt at the end of the Cable into the top opening on the
Selector Rod.
J.) Connect the Lat Bar (#18) to a Short Chain (#49) with a C-clip (#53). Then
connect the Short Chain to the Upper Cable with another C-clip.
14

DIAGRAM 5
15

STEP 6 (See Diagram 6 & Cable Loop Diagram)
A.) Attach one end of the 119” Butterfly Cable (#37) to the hook on the Right Butterfly (#6).
B.) Draw the Cable to the right Swivel Pulley Bracket (#21).
C.)Attach a Pulley to the bracket. Secure it with one M10 x 1 ¾” Allen Bolt (#72), two Ø ¾”
Washers (#83), and one M10 Aircraft Nut (#85).
D.)Draw the Cable around the Pulley then downward. Attach the Cable to a Crossed Double
Floating Pulley Bracket (#20). Install another Pulley. Let the Bracket hanging for now.
E.) Pull the Cable around the Pulley then upward to the left Swivel Pulley Bracket. Repeat
Procedure C above to install a Pulley.
F.) Draw the Cable to the left Butterfly. Attach the end to the hook on the Left Butterfly.
16

STEP 7 (See Diagram 7 & Cable Loop Diagram)
A.) Attach the 128” Lower Cable (#36) to the open bracket on the bottom of the Leg
Developer (#7).
B.) Attach a Pulley to the bracket. Secure it with one M10 x 1 ¾” Allen Bolt (#72), two Ø
¾” Washers (#83), and one M10 Aircraft Nut (#85).
C.) Draw the Cable underneath the Pulley to the opening on the Leg Developer Holder
(#1). Attach a Pulley to the opening. Secure it with one M10 x 2 3/8” Allen Bolt (#71),
two Pulley Bushings (#50), and one M10 Aircraft Nut (#85).
D.) Draw the Cable underneath the Pulley along the Main Base Frame to the opening on
the bottom of the Lower Vertical Frame (#3). Repeat Procedure C above to install
another Pulley.
E.) Pull the Cable upward to the Crossed Double Floating Pulley Bracket (#20)
previously installed in Step-6. Install another Pulley.
F.) Draw the Cable around the Pulley then downward to the open bracket on the Main
Base Frame. Install another Pulley.
G.) Pull the Cable around the Pulley then upward to the Double Floating Pulley Bracket
(#31) previously installed in Step-5. Install another Pulley.
H.) Draw the Cable around the Pulley then pull downward to the bracket on the back of
the Upper Vertical Frame (#14). Secure the Cable to the bracket with one M10 x 1”
Allen Bolt (#73), two Ø ¾” Washers (#83), and one M10 Aircraft Nut (#85).
I.) Adjust the tension of the Cable by adjusting the Pulley position on the Double
Floating Pulley Bracket (#31). If the cables are too loose, move up the Pulley. If the
cables are too tight, move down the Pulley.
J.) For best performance of the machine, adjust the Cables so the Selector Stem (Top
Plate) on the weight stack is ¼” above the first plate. While pinning the weight stack,
push down on the Selector Stem to close up the gap then pin the plates. This will
remove the slag in the cable system so the range of motion is smooth and tight.
K.) Connect the Shiver Bar (#19) to a Long Chain (#48) with a C-clip (#53). Connect the
Long Chain to the Lower Cable with another C-clip.
17

DIAGRAM 7
18

PARTS LIST
KEY NO. DESCRIPTION Q’ty
1 Leg Developer Holder 1
2 Rear Base Frame 1
3 Lower Vertical Frame 1
4 Upper Frame 1
5 Left Butterfly 1
6 Right Butterfly 1
7 Leg Developer 1
8 Main Base Frame 1
9 Butterfly Pulley Bracket 1
10 Lat Bar Warning Label 1
11 Front Press Base 1
12 Left Front Press Handle 1
13 Right Front Press Handle 1
14 Upper Vertical Frame 1
15 Front Base Plate 1
16 Seat Support 1
17 Selector Rod 1
18 Lat Bar 1
19 Shiver Bar 1
20 Crossed Double Floating Pulley Bracket1
21 Swivel Pulley Bracket 2
22 Shiver Bar Handle 1
23 Lower Guide Rod 2
24 Upper Guide Rod 2
25 Stopper Frame 1
26 Warning Label 1
27 V-shaped Bracket 2
28 Foam Roll Tube 2
29 4 ¾” Bracket 4
30 4” Bracket 1
31 Double Floating Pulley Bracket 2
32 Selector Stem 1
33 Weight Plate 9
34 Selector Pin 1
35 142” Upper Cable 1
36 128” Lower Cable 1
37 119” Butterfly Cable 1
38 Seat 1
39 Backrest Board 1
40 Customer Service Label 1
41 Lock Ring 2
42 Ankle Strap 1
43 Top Label 1
44 Butterfly Bushing 2
45 Ø 1 ½” x 1” Bushing 2
46 Long Axle 1
47 Leg Developer Axle 1
48 Long Chain 1
49 Short Chain 1
50 Pulley Bushing 10
19
51 Bottom Label 1
52 Handle Grip 8
53 C-clip 4
54 Manual 1
55 1 ¾” Square End Cap 2
56 1 5/8” x ¾” End Cap 2
57 1 ¾” Square End Cap 7
58 1 ½” Square End Cap 2
59 Ø 1” End Cap 1
60 Foam Roll End Cap 4
61 Foam Roll 4
62 Butterfly Foam Roll 2
63 Pulley 15
64 Ø 1 ½” x 5/8” Rubber Bumper 1
65 Ø 2 ½” x 1” Rubber Bumper 2
66 Ø 1 ¾” x 1 5/8” Rubber Bumper 1
67 Ø 1’ Bushing 8
68 M10 x 5 1/8” Allen Bolt 1
69 1 ¾” x ¼” Spacer 3
70 M10 x 2 ½” Allen Bolt 2
71 M10 x 2 3/8” Allen Bolt 8
72 M10 x 1 ¾” Allen Bolt 9
73 M10 x 1” Allen Bolt 7
74 M10 x 5/8” Allen Bolt 2
75 M8 x 3” Allen Bolt 2
76 M8 x 2 1/8” Allen Bolt 2
77 Guide Rod Label 4
78 M6 x 1 ¼” Allen Bolt 2
79 M10 x 2 ½” Carriage Bolt 14
80 M10 Stud Bolt 2
81 M6 x 5/8” Philips Screw 2
82 Ø 1 ½” Washer 2
83 Ø ¾” Washer 53
84 Ø 5/8” Washer 4
85 M10 Aircraft Nut 36
86 M6 Aircraft Nut 2
#6 Allen Wrench (Tool) 2
#5 Allen Wrench (Tool) 1