Ingersoll-Rand 635190 Series User manual

OPERATOR’S MANUAL
635190-X
RELEASED: 9-17-97
REVISED: 8-6-99
(REV. B)
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
DIGITAL METER
FOR USE WITH LUBRICA TION FLUIDS
READ THIS MANUAL CAREFULL Y BEFORE INST ALLING,
OPERA TING OR SER VICING THIS EQUIPMENT .
It is the responsibility of the employer to place this information in the hands of the operator . Keep for future reference.
TECHNICAL DA TA
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    %(  .-=
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  $A-7 1-=>
 ')%$  !5?1=  ;@7>1>
  &!   ?: G -7  859
 ?:  7  859
  &!  G?: 
  ,  '*
   
 &!   ?:  8%- >
 -(#$ 
 -(#$ 
 
) )$)! 88 4534  ?:   0535?> 27:-?593 ;:59?
*"*!)+ )$)! 88 4534  ?:   0535?> 25C10 ;:59?
  76-7591 -??1=51>   +:7? G # (5E1
'12 @=-/177 "#
   ?:  =>
 #+" ++ )# * !.   3
  . "#! G
!)'$# G% G& := G!
) )$)!
*"*!)+ )$)!
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 G  88
 G  88
 G  88
 G  88
  G  #%)
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GENERAL INFORMATION
)41 71/?=:95/ 535?-7 7:B "1?1= 5> 01>53910 ?: ;=:A501 ;=1/5>1 81?1=G
593 :2 :57> -90 :?41= 7@.=5/-?5:9 27@50> -> B177 -> -005?5:9-7 75<@50> /:8G
;-?5.71 B5?4 ?41 8-?1=5-7> :2 /:9>?=@/?5:9 '121= ?: ;-=?> 75>?
)45> 81?1= @>1> :A-7 31-=> B45/4 =1>;:90 ?: 27:B -90 =:?-?1 05A50593
?41 27@50 59?: >59371 A:7@81> @95?> > ?41 31-=> =:?-?1 ?41D 3191=-?1 -
>539-7 A5- - 8-391?5/ /:@;7593 B45/4 ;=:?1/?> ?41 85/=:G;=:/1>>:= 2=:8
1C;:>@=1 ?: ?41 27@50 )41 85/=:;=:/1>>:= @>1> - /-75.=-?5:9 F2-/?:=
-90 /-7/@7-?1> ;@7>1> 3191=-?10 .D ?41 31-= =:?-?5:9> 59?: /-75.=-?10
27:B @95?> B45/4 05>;7-D 59 15?41= %59?> &@-=?> := !5?1=> :9 ?41 81?1=
=135>?1= ) )$)!
)41 81?1= 05>;7-D ;-917 4-> ?B: ;@>4.@??:9>
F'() %@>4G.@??:9 G $9 :9 ?41 712? >501
F! %@>4G.@??:9 G $9 ?41 =534? >501
#$) -75.=-?5:9 5> -9 :;?5:9 9:? 9:=8-77D @>10 ?41 2-/?:=D >1? /-7G
5.=-?5:9 F2-/?:= 5> - @95? :2 81->@=1 -90 5> >1? -? ?41 2-/?:=D @901= ?1>?
2:= 1-/4 81?1= -90 >4:@70 ->>@=1 3::0 -//@=-/D 2:= 8:>? /:905?5:9>
9:B71031 :2 ?41 =1G/-75.=-?5:9 21-?@=1 >4:@70 9:? =1<@5=10 2:= 9:=8-7
0-57D :;1=-?5:9
)41 ! ;@>4G.@??:9 2@9/?5:9 5> 1C;7-5910 @901= ?41 +# #G
()'*)$#( >1/?5:9 :2 ?45> 8-9@-7 %-31>
)41 81?1= 81/4-95>8 5> 7:/-?10 59 ?41 7:B1= >1/?5:9 :2 ?41 81?1= -90 5>
-//1>>10 2:= /71-9593 .D =18:A593 ?41 .:??:8 /:A1=
  5> ?41 ?:?-7 75<@50 05>;19>10 >59/1 ?41 7->? ;=1>> :2 ?41
'() .@??:9
  5> ?41 ?:?-7 :2 -77 27@50 05>;19>10 >59/1 ?41 ?41
81?1= ;:B1= >@;;7D B-> /:991/?10 ?41 25=>? ?581 59>?-77-?5:9 )41 A-7G
@1 05>;7-D> 59 15?41= 3-77:9> G G := 75?1=> G )41 81G
?1= 21-?@=1> - 9:9GA:7-?571 818:=D B45/4 ;1=8-919?7D >?:=1> ?41
/@8@7-?5A1 ?:?-7 59012595?17D 59 /->1 :2 - 7:93 -.>19/1 :2 ;:B1=

)41 =1-0:@? :2 ?41 ) )$)! B577 =1>1? ?: E1=: B419 '() 5>
;=1>>10
)41 =1-0:@? :2 *"*!)+ )$)! 5> 9:? -221/?10 .D -9D .@??:9>
INSTALLATION
7:B 5> 9:? 05=1/?5:9-7 -90 15?41= ;:=? /-9 .1 @>10 2:= 5971? := :@?71? )41
81?1= /-9 .1 59>?-7710 59 -9D ;:>5?5:9 15?41= 25C10 := 59/:=;:=-?10 B5?4 -
/:9?=:7 4-9071 1 /1=?-59 ?4-? ?4=1-010 /:991/?5:9> 0: 9:? ;=:?=@01
59?: ?41 81->@=593 /4-8.1= B45/4 /:@70 /-@>1 .7:/6593 :2 ?41 31-=> ?
5> =1/:8819010 ?4-? - 8-?1=5-7 257?1= .1 @>10 -? ?41 27@50 5971? ?: ;=:?1/?
-3-59>? ;:>>5.71 /:9?-859-?5:9 :2 ?41 31-=> .D 7-=31 2:=1539 ;-=?5/71>
#:?1 *>1 9-1=:.5/ ;5;1 >1-7-9? :9 ?4=1-0> : 9:? @>1 )127:9 ?-;1
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635190ĆXPAGE 2 F 4
MAINTENANCE
$0- 764A 5)16<-6)6+- :-9=1:-, 1; 7++);176)4 +4-)616/ 7. <0- 5-);=:D
16/ +0)5*-: )6, ->-6<=)4 *)<<-:A :-84)+-5-6<
CLEANING F THE GEAR CHAMBER
 $ - ;=:- <7 :-41->- )44 .4=1, 8:-;;=:- .:75 <0- ;A;<-5 )6, ,:)16
7=< :-5)1616/ .4=1, 8:17: <7 :-57>)4 7. <0- +7>-:  .7: +4-)616/ %;- )
;7.< *:=;0 7: ;5)44 8:7*- <7 .:-- <0- /-):; )6, *- +):-.=4 67< <7 ,)5)/-
<0- +);16/ 7: <0- /-):; 64A 76- 7. <0- /-):; +76<)16; <0- 5)/6-<; )6,
<0- 47+)<176 7. <01; /-): 1; 16,1+)<-, #-- 1/  $0- ;-+76, /-): ?1<0D
7=< 5)/6-<; 1; 16;<)44-, ?1<0 1<; 5)27: )@1; <7 <0- .1:;< /-): 0-+3
.7: .:-- :7<)<176 7. <0- /-):; 8:17: <7 :-84)+16/ <0- +7>-:
%" 
BATTERY REPLACEMENT
)<<-:1-; ?144 6--, <7 *- :-84)+-, ?0-6 <0- :-),7=< *-+75-; .),-, 7:
)88-):; *4)63 4?)A; ,1;87;- 7. <0- =;-, *)<<-:1-; 8:78-:4A
$7 :-84)+- *)<<-:1-;
 !:-;; <0- "#$ *=<<76 <7 =8,)<- <0- =5=4)<1>- <7<)4
 %6;+:-? <0- *)<<-:A 84=/  :-57>- <0- *)<<-:1-; 
 6;<)44 :-84)+-5-6< *)<<-:1-; 67<16/ <0- 8:78-: 7. <0- ,1:-+<176 .7:
*)<<-:A 16;<)44)<176 !7;1<1>- C -6, 1; 16;<)44-, .1:;<
$0- :-),7=< ?144 :-), *4)63 ->-6 ).<-: *)<<-:A :-84)+-5-6< $01; 1;
) ;).-/=):, <7 8:->-6< <0- 16+7::-+< 87?-:16/ ,=:16/ :-84)+-5-6<
 $7 -6<-: <0- 67:5)4 78-:)<176 57,- 8:-;; <0- "#$ 8=;0D*=<<76
$0- 5-<-: ?144 16,1+)<- <0- ;)5- =5=4)<1>- <7<)4 ); 16,1+)<-, 8:17:
<7 87?-: 47;; )6, ?144 16,1+)<- B-:7; 16 <0- *)<+0 <7<)4
TROUBLE SHOOTING
Readout faded.
)<<-:1-; ):- 8:7*)*4A ?-)3 )6, ?144 6--, :-84)+-5-6<
Readout black.
)<<-:1-; 6--, :-84)+-5-6<
!:-;; "#$ .7447?16/ *)<<-:A :-84)+-5-6<
Meter does not read accurately.
$0- +)41*:)<176 .)+<7: 1; 16+7::-+< :-.-: <7 <0- & D
#$"%$  ;-+<176 <7 +0-+3 <0- +)41*:)<176 .)+<7:
$0- 5-<-: 1; *-16/ 78-:)<-, *-47? <0- 51615=5 :-9=1:-, .47? :)<-
16+:-);- <0- .47? :)<- :-.-: <7 <0- $ $ .7: )++-8<D
)*4- .47? :)<- :)6/-
Reduced or Zero flow rate.
$0- /-):; 5)A 0)>- *-+75- +47//-, +4-)6 7=< <0- 5-);=:16/
+0)5*-:
Meter does not count but flow rate is normal.
$0- /-):; 5)A 0)>- *--6 158:78-:4A :-16;<)44-, .7447?16/ :-57>)4
+0-+3 )6, :-16;<)44 +7::-+<4A
$0- -4-+<:761+ +7=6<-: 0); .)14-, +76<)+< <0- ,-)4-: .7: ;-:>1+-
%" 
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635190ĆX ELECTR NIC METER PARTS
ITEM DESCRIPTI N (SIZE IN INCHES) QTY PART N . [MT]
1 Name Plate (1) 74067Ć1 Ć
2 SelfĆsticker (1) 74067Ć2 Ć
3 Electronic Board (Pint) (1) 74067Ć3P Ć
Electronic Board (Quart) (1) 74067Ć3Q Ć
Electronic Board (Liters) (1) 74067Ć3L Ć
4 Screw (M2 x 13 mm) (4) 74067Ć4 [SS]
5 Housing (1) 74067Ć5 [A]
6 Battery (1.5 V, N Size) (2) 74067Ć6 Ć
7  " Ring (Battery seal) (1) 74067Ć7 [B]
8 Battery Plug (1) 74067Ć8 [A]
9 Conical Spring (1) 74067Ć9 [C]
10 Shaft (2) 74067Ć10 [SS]
11 val Gear (2) 74067Ć11 [PS]
12 Magnet (2) 74067Ć12 Ć
13  " Ring (Cover seal) (1) 74067Ć13 [B]
14 Cover (1) 74067Ć14 [A]
15 Screw (M5 x 16 mm) (4) 74067Ć15 [SS]
16 Battery Sleeve (not shown) (1) 74067Ć16 [PS]
'(  4=516=5 '!#(  !74A-;<-:
'(  1<:14- '##(  #<)164-;; #<--4
'(  ):*76 #<--4
$"  
REPAIR KITS AVAILABLE
MECHANICAL KIT 74067Ć17; INCLUDES ITEMS: 11(2), 12(2), 13
ELECTR NIC KIT 74067Ć18P, Ć18Q, Ć18L; INCLUDES ITEMS: 1, 2, 3
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  #!
ADVANCED INSTRUCTIONS
FOR 635190-X DIGIT AL METER
METER CALIBRATION INSTRUCTIONS
      
  
       "
<? :<@A /==971/A7<;@ A67@ @6<B92 03 /23>B/A3 '31/970?/A7<; 7@ ;<A ;<?:/99F ?3J
>B7?32 /;2 @6<B92 <;9F 03 =3?4<?:32 0F / A316;71/99F 1<:=3A3;A =3?@<; '3/2
/;2 B;23?@A/;2 /99 7;@A?B1A7<;@ 034<?3 =?<13327;5
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 
)63 J- 2757A/9 :3A3? 6/@ AD< <=3?/A7;5 :<23@
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